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Discover the
Automotive World
of Kuraray
Discover the Automotive World of Kuraray
 The challenges for the automotive industry are constantly growing:
 performance & safety improvement
 design optimization
 greater comfort
 fuel efficiency by vehicle weight reduction
 We help achieve these goals by providing a wide range of high
performance materials as well as expert services − making sure you find
the right solution for your specific requirements.
Overview
1. Trosifol® / SentryGlas®
2. KURARAY POVAL™
3. GENESTAR™
4. Clarino™
5. Activated Carbon
6. Industrial fibers
7. Thermoplastic Elastomers and high-
viscosity polymer rubbers
8. EVAL™ EVOH
9. Mowital®
10. Parapet®
11. Chemicals
Trosifol® / SentryGlas®
 Glass-laminating solutions
 Structural and functional interlayers for safety and security applications, sound
insulation and UV protection.
Applications:
 Automotive Glazing:
– Trosifol® and SentryGlas® interlayer solutions in laminated safety glass
 For windshields, side windows and sun roofs
 Enhanced comfort − safety, durability, UV protection and a quieter ride
 Increased fuel efficiency by vehicle weight reduction
– The Head-Up Display (HUD) interlayer Trosifol® The Wedge™
 Provides a high quality projected image on the Windshields
 Increases safety by allowing drivers to keep their eyes on the road while still viewing critical vehicle
data
KURARAY POVAL™
 Polyvinyl alcohols (PVOH)
 Water-soluble, with specific colloidal characteristics, excellent film-forming
properties, and high tensile strength
 Elastic and resistant to heat and organic solvents
Applications:
 Battery:
– Battery separator papers impregnated with KURARAY POVAL™ increase chemical resistance
and extend battery lifetime
 Engines and fuel tanks:
– Temporary binder in ceramic parts of spark plugs
GENESTAR™
 High performance PA9T resin
 Excellent heat resistance, chemical resistance and low water absorption
Applications:
 Engines and fuel tanks:
– Used for a wide range of parts such as under the hood, fuel related parts and gears
 Lighting & signaling:
– Used for adaptive front lighting actuator gears and LED reflectors
 Electrical and Electronic:
– SMT connectors, relay, switch, camera module
Clarino™
 Unique non-woven fabric made from advanced microfibers
 True leather-like touch, luxurious feel
 High stain-resistance, superior durability, reduced UV yellowing compared to real
leather
 Environmentally friendly
Applications*):
 Car interior:
– Car seat
– Door panel
– Door knob
– Console box
– Head rest
– Handle
*) in development
Activated Carbon
 Based on Coconut shells and coal
Applications
 Electrode material for super capacitors
– Contributes to quick charge/discharge performance and high reliability of
super capacitors
– YP-50F and YP-80F - two types of high surface area activated carbon kits
specifically tailored for this application
 Cabin Air Filters
– Cleaning air to compartments based on excellent gas adsorption properties of
activated carbon
 High Butane and SO2 adsorption performance
– Anti Virus Filter
 Canister
– Limits emission of gasoline vapor from fuel tanks
 X-carbon, 2GK, 2GK-H, 2GK-S
Industrial fibers
 KURALON™: synthetic fiber made of polyvinyl alcohol (PVOH)
 Magic tape: hook & loop fastener
 Non-woven fabrics for a wide variety of applications
Applications:
 Tires & brake hoses
– KURALON™ e.g. for the reinforcement of automobile hydraulic brake hoses
 Seats & interior parts:
– Magic tape, Kuraray’s Hook & Loop fastener, for assembly of interior parts
– Increases design flexibility, improves productivity and reduces weight
 Ceiling:
– Kuraray non-woven as a separator in the process of roofing parts molding
– Prevents sticking in molding, thus improves productivity
 Acoustic parts in engine room:
– High density Kuraray non-woven fabrics can achieve high sound absorption and weight
savings
Thermoplastic Elastomers and high-viscosity polymer
rubbers based on isoprene and butadiene
High-viscosity polymer rubbers based on isoprene and butadiene
Applications:
 Tires:
– Enhances the performance of tires significantly by simultaneously controlling the balance
of grip, fuel efficiency and wear resistance
 Sealings & Adhesives:
– K-LR, and SEPTON™ for sealings
– K-LR for structural adhesives: excellent heat, weather and chemical resistance
 Transportation:
– Protective films made of SEPTON™ and HYBRAR™ for safe transportation
– Residue-free removal
 Instrument panels:
– SEPTON™ and HYBRAR™ : endless possibilities for refining instrument panels and controls
 Parking brake grip:
– K-LR for a variety of applications including automobile parts, as a flexible material
substitute for vulcanized rubber and polyvinyl chloride (PVC)
 Cables, hoses, grommets & gaskets with SEPTON™:
– Excellent high heat resistance and chemical resistance properties
EVAL™ EVOH
 Ethylene vinyl-alcohol (EVOH) copolymer
 Excellent barrier properties against gas and fuel vapor permeation
Applications:
 Fuel tanks & lines:
– Enable to produce lighter fuel tanks with very low evaporative emissions
– Compliant with strict international regulations
Mowital®
 Mowital®: processable thermoplastic polyvinyl butyrals
Applications:
 Sealings & Adhesives:
– For structural adhesives
 Paintwork & damage-repair:
– For stoving finishes, primers, and corrosion protection coatings
– Ideal basis for automotive repair coatings
– Reliable adhesion and excellent UV resistance
 Lighting & signing:
– Part of retro reflective films for number plates
Parapet®
 Methacrylic resin molding material
 Superior transparency with bright luster, freely colored resulting in attractive
colors
 Most excellent weatherability and surface hardness among molding materials
 Recyclable because of easy conversion into monomer by pyrolysis
Applications:
 Lighting & signing:
– Parapet® acrylic molding materials for tail lamp covers and number plates
– Excellent weather ability, easy coloring and transparency
 Instrument panels:
– Highest transparency and surface hardness as compared to other plastics
– widely used for meter panel covers instead of glass
Chemicals
 Diols: 3-Methyl-1,5-pentanediol (MPD) and 1,9-Nonanediol (ND)
 Kuraray Polyols: Variety of derivatives from these diols
 MMB (3-methoxy-3-methyl-1-butanol) Hydrotrope & Solvent for improved formulations
Applications:
 Seats & interior parts:
– Kuraray polyols used for car seat coatings
– Optimize softness and toughness
– Help reducing the content of solvent
 Car shampoo & Car care products
– MMB (3-methoxy-3-methyl-1-butanol)
 Help stabilizing the formulation and to incorporating higher amount of surfactant.
 Act as degreasing agent even at low percentage (1%)
 Car air fresheners:
– MMB (3-methoxy-3-methyl-1-butanol)
 Human and environment friendly solvent
 Good solubilizer of the fragrances in general
 Passed the US EPA’s DfE screen for solvents
 Listed on Cleangredients due to low toxicity profile
Now it’s your turn
to create the ultimate driving experience …

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Kuraray - products for the automotive industry

  • 2. Discover the Automotive World of Kuraray  The challenges for the automotive industry are constantly growing:  performance & safety improvement  design optimization  greater comfort  fuel efficiency by vehicle weight reduction  We help achieve these goals by providing a wide range of high performance materials as well as expert services − making sure you find the right solution for your specific requirements.
  • 3. Overview 1. Trosifol® / SentryGlas® 2. KURARAY POVAL™ 3. GENESTAR™ 4. Clarino™ 5. Activated Carbon 6. Industrial fibers 7. Thermoplastic Elastomers and high- viscosity polymer rubbers 8. EVAL™ EVOH 9. Mowital® 10. Parapet® 11. Chemicals
  • 4. Trosifol® / SentryGlas®  Glass-laminating solutions  Structural and functional interlayers for safety and security applications, sound insulation and UV protection. Applications:  Automotive Glazing: – Trosifol® and SentryGlas® interlayer solutions in laminated safety glass  For windshields, side windows and sun roofs  Enhanced comfort − safety, durability, UV protection and a quieter ride  Increased fuel efficiency by vehicle weight reduction – The Head-Up Display (HUD) interlayer Trosifol® The Wedge™  Provides a high quality projected image on the Windshields  Increases safety by allowing drivers to keep their eyes on the road while still viewing critical vehicle data
  • 5. KURARAY POVAL™  Polyvinyl alcohols (PVOH)  Water-soluble, with specific colloidal characteristics, excellent film-forming properties, and high tensile strength  Elastic and resistant to heat and organic solvents Applications:  Battery: – Battery separator papers impregnated with KURARAY POVAL™ increase chemical resistance and extend battery lifetime  Engines and fuel tanks: – Temporary binder in ceramic parts of spark plugs
  • 6. GENESTAR™  High performance PA9T resin  Excellent heat resistance, chemical resistance and low water absorption Applications:  Engines and fuel tanks: – Used for a wide range of parts such as under the hood, fuel related parts and gears  Lighting & signaling: – Used for adaptive front lighting actuator gears and LED reflectors  Electrical and Electronic: – SMT connectors, relay, switch, camera module
  • 7. Clarino™  Unique non-woven fabric made from advanced microfibers  True leather-like touch, luxurious feel  High stain-resistance, superior durability, reduced UV yellowing compared to real leather  Environmentally friendly Applications*):  Car interior: – Car seat – Door panel – Door knob – Console box – Head rest – Handle *) in development
  • 8. Activated Carbon  Based on Coconut shells and coal Applications  Electrode material for super capacitors – Contributes to quick charge/discharge performance and high reliability of super capacitors – YP-50F and YP-80F - two types of high surface area activated carbon kits specifically tailored for this application  Cabin Air Filters – Cleaning air to compartments based on excellent gas adsorption properties of activated carbon  High Butane and SO2 adsorption performance – Anti Virus Filter  Canister – Limits emission of gasoline vapor from fuel tanks  X-carbon, 2GK, 2GK-H, 2GK-S
  • 9. Industrial fibers  KURALON™: synthetic fiber made of polyvinyl alcohol (PVOH)  Magic tape: hook & loop fastener  Non-woven fabrics for a wide variety of applications Applications:  Tires & brake hoses – KURALON™ e.g. for the reinforcement of automobile hydraulic brake hoses  Seats & interior parts: – Magic tape, Kuraray’s Hook & Loop fastener, for assembly of interior parts – Increases design flexibility, improves productivity and reduces weight  Ceiling: – Kuraray non-woven as a separator in the process of roofing parts molding – Prevents sticking in molding, thus improves productivity  Acoustic parts in engine room: – High density Kuraray non-woven fabrics can achieve high sound absorption and weight savings
  • 10. Thermoplastic Elastomers and high-viscosity polymer rubbers based on isoprene and butadiene High-viscosity polymer rubbers based on isoprene and butadiene Applications:  Tires: – Enhances the performance of tires significantly by simultaneously controlling the balance of grip, fuel efficiency and wear resistance  Sealings & Adhesives: – K-LR, and SEPTON™ for sealings – K-LR for structural adhesives: excellent heat, weather and chemical resistance  Transportation: – Protective films made of SEPTON™ and HYBRAR™ for safe transportation – Residue-free removal  Instrument panels: – SEPTON™ and HYBRAR™ : endless possibilities for refining instrument panels and controls  Parking brake grip: – K-LR for a variety of applications including automobile parts, as a flexible material substitute for vulcanized rubber and polyvinyl chloride (PVC)  Cables, hoses, grommets & gaskets with SEPTON™: – Excellent high heat resistance and chemical resistance properties
  • 11. EVAL™ EVOH  Ethylene vinyl-alcohol (EVOH) copolymer  Excellent barrier properties against gas and fuel vapor permeation Applications:  Fuel tanks & lines: – Enable to produce lighter fuel tanks with very low evaporative emissions – Compliant with strict international regulations
  • 12. Mowital®  Mowital®: processable thermoplastic polyvinyl butyrals Applications:  Sealings & Adhesives: – For structural adhesives  Paintwork & damage-repair: – For stoving finishes, primers, and corrosion protection coatings – Ideal basis for automotive repair coatings – Reliable adhesion and excellent UV resistance  Lighting & signing: – Part of retro reflective films for number plates
  • 13. Parapet®  Methacrylic resin molding material  Superior transparency with bright luster, freely colored resulting in attractive colors  Most excellent weatherability and surface hardness among molding materials  Recyclable because of easy conversion into monomer by pyrolysis Applications:  Lighting & signing: – Parapet® acrylic molding materials for tail lamp covers and number plates – Excellent weather ability, easy coloring and transparency  Instrument panels: – Highest transparency and surface hardness as compared to other plastics – widely used for meter panel covers instead of glass
  • 14. Chemicals  Diols: 3-Methyl-1,5-pentanediol (MPD) and 1,9-Nonanediol (ND)  Kuraray Polyols: Variety of derivatives from these diols  MMB (3-methoxy-3-methyl-1-butanol) Hydrotrope & Solvent for improved formulations Applications:  Seats & interior parts: – Kuraray polyols used for car seat coatings – Optimize softness and toughness – Help reducing the content of solvent  Car shampoo & Car care products – MMB (3-methoxy-3-methyl-1-butanol)  Help stabilizing the formulation and to incorporating higher amount of surfactant.  Act as degreasing agent even at low percentage (1%)  Car air fresheners: – MMB (3-methoxy-3-methyl-1-butanol)  Human and environment friendly solvent  Good solubilizer of the fragrances in general  Passed the US EPA’s DfE screen for solvents  Listed on Cleangredients due to low toxicity profile
  • 15. Now it’s your turn to create the ultimate driving experience …