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Transducers and Instrumentation
Lecture 1
Measurement
• Measurements provide us with a means of
describing various phenomena in quantitative
terms.
• "whatever exists, exists in some amount".
• The determination of the amount is
measurement all about.
Physical Quantities
• Quantities like
– pressure, temperature, displacement, fluid flow,
acoustics , and fundamental quantities like mass,
length, and time
• within the scope of mechanical measurements
• But often, measured by electrical means
– transducing them into an analogous electrical
quantity.
Fundamental Measuring Process
Measurement System
• Measurement systems are used for many
detailed purposes in a wide variety of
application areas.
• The term “measurement system” is meant to
include all components in a chain of hardware
and software that leads from the measured
variable to processed data.
Measured Value versus True Value
• Measured Value
– Numerically value obtained by instrument after
measurement
• True Value- Unknown and Unknowable
– Perfectly exact definition of physical quantities are
impossible
• Example: Length of a cylindrical rod
– Are the two ends of the rod plane?
– If they are plane, are they parallel?
– If they are not plane, what sort of surfaces are they?
– What about surface roughness?
Reference Value
• Exemplar Method
– The method agreed on by experts as being
sufficiently accurate for the purposes to which the
data will ultimately be put.
• True value is then referred to as Reference
Value when measured by an exemplar method
Nature of Measurement Process
• Measurement process, with assumed identical
conditions, repeated over and over, will not
produce the same output(s) always.
– Never possible to ensure identical conditions for each
trial
• Random Sequence-in state of statistical control
• For future use, numerical estimates of error
associated with collected data set can be
calculated
Statistical Control
• Instrument accuracy is always subjected to its
environment and method of use
– Instruments plus inputs
• Every instrument has infinite number of inputs
• Inputs with severe effects
– can be held constant during calibration
• Remaining infinite number of inputs
– left uncontrolled
• Aggregate effect of uncontrolled inputs is of
random nature.
Bias and Uncertainty in Measurement
Performance Characteristics
• Selection of most suitable instrument
– (proposed measurement)
• Design of Instrument
– (For specific measuring tasks)
• Performance Criteria
– Quantitative bases for comparing one instruments
with possible alternatives
Static Characteristics
• Static characteristics of a measurement
system are, in general, those that must be
considered when the system or instrument is
used to measure a condition not varying with
time.
Static Characteristics
• Accuracy
– closeness of the instrument output to the true
value of the measured quantity
– 1 g with an error of 10-2g
– inherent limitations of the instrument
– shortcomings in the measurement process
– systematic or cumulative errors
Static Characteristics
• Precision
– ability of the instrument to reproduce a certain set
of readings within a given accuracy
– Repeatability of same measured quantity, made
by the same observer, using the same instrument,
under the same conditions.
– Random or accidental errors
– Determine extent of random errors using
Statistical analysis
Accuracy vs. Precision
Static Characteristics
• Resolution
– smallest increment in the measured value detected with
certainty by the instrument.
– Degree of fineness with which a measurement
• Threshold
– minimum value of input below which no output can be detected.
– friction between moving parts
– looseness in joints (more correctly termed as backlash),
– inertia of the moving parts
– length of the scale,
– spacing of graduations,
– size of the pointer, etc.
Static Characteristics
• Static Sensitivity (Gain/Scale factor)
– determined from the results of static calibration
– sensitivity is represented by the slope of the
input-output curve
– sensitivity of a typical linear spring 400N/mm
– Deflection factor
Static Sensitivity
Drift
• It is defined as the variation of output for a
given input caused due to change in the
sensitivity of the instrument due to certain
interfering inputs like temperature changes,
component instabilities, etc.
Linearity
• Desirable Feature
– Linear indicating scale
• Departure from linearity
• Independent of input
• Proportional to input
Linearity
Range and Span
• The range of the
instrument is specified
by the lower and upper
limits
• Designed to operate for
measuring, indicating or
recording the measured
variable
• Unidirectional
• Bidirectional
• The algebraic difference
between the upper and
lower range values is
termed as the span of
the instrument
Hysteresis
• Magnitude of error caused in the output for a
given value of input, when this value is
approached from opposite directions
– From ascending order and then descending order
– Loading then unloading
• Backlash
• Elastic deformation
• Magnetic characteristics
• Frictional effects
Hysteresis
Hysteresis
• Dead Band
– It is defined as the largest change of the
measurand to which the instrument does not
respond
• Backlash
– It is defined as the maximum distance or angle
through which any part of the mechanical system
may be moved in one direction without causing
motion of the next part

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Measurement Analysis,Transducers and Instrumentation

  • 2. Measurement • Measurements provide us with a means of describing various phenomena in quantitative terms. • "whatever exists, exists in some amount". • The determination of the amount is measurement all about.
  • 3. Physical Quantities • Quantities like – pressure, temperature, displacement, fluid flow, acoustics , and fundamental quantities like mass, length, and time • within the scope of mechanical measurements • But often, measured by electrical means – transducing them into an analogous electrical quantity.
  • 5. Measurement System • Measurement systems are used for many detailed purposes in a wide variety of application areas. • The term “measurement system” is meant to include all components in a chain of hardware and software that leads from the measured variable to processed data.
  • 6. Measured Value versus True Value • Measured Value – Numerically value obtained by instrument after measurement • True Value- Unknown and Unknowable – Perfectly exact definition of physical quantities are impossible • Example: Length of a cylindrical rod – Are the two ends of the rod plane? – If they are plane, are they parallel? – If they are not plane, what sort of surfaces are they? – What about surface roughness?
  • 7. Reference Value • Exemplar Method – The method agreed on by experts as being sufficiently accurate for the purposes to which the data will ultimately be put. • True value is then referred to as Reference Value when measured by an exemplar method
  • 8. Nature of Measurement Process • Measurement process, with assumed identical conditions, repeated over and over, will not produce the same output(s) always. – Never possible to ensure identical conditions for each trial • Random Sequence-in state of statistical control • For future use, numerical estimates of error associated with collected data set can be calculated
  • 9. Statistical Control • Instrument accuracy is always subjected to its environment and method of use – Instruments plus inputs • Every instrument has infinite number of inputs • Inputs with severe effects – can be held constant during calibration • Remaining infinite number of inputs – left uncontrolled • Aggregate effect of uncontrolled inputs is of random nature.
  • 10. Bias and Uncertainty in Measurement
  • 11. Performance Characteristics • Selection of most suitable instrument – (proposed measurement) • Design of Instrument – (For specific measuring tasks) • Performance Criteria – Quantitative bases for comparing one instruments with possible alternatives
  • 12. Static Characteristics • Static characteristics of a measurement system are, in general, those that must be considered when the system or instrument is used to measure a condition not varying with time.
  • 13. Static Characteristics • Accuracy – closeness of the instrument output to the true value of the measured quantity – 1 g with an error of 10-2g – inherent limitations of the instrument – shortcomings in the measurement process – systematic or cumulative errors
  • 14. Static Characteristics • Precision – ability of the instrument to reproduce a certain set of readings within a given accuracy – Repeatability of same measured quantity, made by the same observer, using the same instrument, under the same conditions. – Random or accidental errors – Determine extent of random errors using Statistical analysis
  • 16. Static Characteristics • Resolution – smallest increment in the measured value detected with certainty by the instrument. – Degree of fineness with which a measurement • Threshold – minimum value of input below which no output can be detected. – friction between moving parts – looseness in joints (more correctly termed as backlash), – inertia of the moving parts – length of the scale, – spacing of graduations, – size of the pointer, etc.
  • 17. Static Characteristics • Static Sensitivity (Gain/Scale factor) – determined from the results of static calibration – sensitivity is represented by the slope of the input-output curve – sensitivity of a typical linear spring 400N/mm – Deflection factor
  • 19. Drift • It is defined as the variation of output for a given input caused due to change in the sensitivity of the instrument due to certain interfering inputs like temperature changes, component instabilities, etc.
  • 20. Linearity • Desirable Feature – Linear indicating scale • Departure from linearity • Independent of input • Proportional to input
  • 22. Range and Span • The range of the instrument is specified by the lower and upper limits • Designed to operate for measuring, indicating or recording the measured variable • Unidirectional • Bidirectional • The algebraic difference between the upper and lower range values is termed as the span of the instrument
  • 23. Hysteresis • Magnitude of error caused in the output for a given value of input, when this value is approached from opposite directions – From ascending order and then descending order – Loading then unloading • Backlash • Elastic deformation • Magnetic characteristics • Frictional effects
  • 25. Hysteresis • Dead Band – It is defined as the largest change of the measurand to which the instrument does not respond • Backlash – It is defined as the maximum distance or angle through which any part of the mechanical system may be moved in one direction without causing motion of the next part