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EAP’S MANAGEMENT REVIEW-JULY 15-31, 2020
 SALES & SERVICE
 DESIGN (MECH & ELECT)
 PURCHASE & INVENTORY
 PRODUCTION & OUT-SOURCE
 IT, CAPITAL & MAINTENANCE
 FINANCE & ADMIN
ORGANISATION: KEY RESULT AREAS & TARGETS
Business perspective
 Turnover 20-21: Rs.25Cr
 Overseas business: 30%
 US Exports Business: 20%
 Profit margin: >60%
 Warranty cost: <2.5% of Sales revenue
 Customer Satisfaction: >95%
 Spares Sales & Service revenue: Rs. 2.5Cr
Operations perspective
 ISO 9001:2015 Certification: within Dec 25, 2020
 Operational efficiency: > 75%
 Statutory compliance: 100%
 Quality Assurance: Near Zero defect (Target
<1%)
 Environmental & Safety compliance: 100%
 Employee Skill level: >75%
 Employee Satisfaction >75%
SALES & MARKETING (CT & ICS)
1. ENQUIRY GENERATION, QUOTE SUBMITTED
2. ORDERS RECEIVED, ORDERS LOST ANALYSIS
3. NEW APPLICATION/CUSTOMER/GEO AREA/
4. REPEAT CUSTOMER ORDERS / LOST ORDERS
5. CUSTOMER SATISFACTION RATING
6. EMPLOYEE MEETING ATTENDANCE & RANKING
COMMISSIONING & SERVICE SUPPORT (CT & ICS)
1. PENDING FOR COMMISSIONING/SITE CLOSURE
2. PENDING SERVICE TICKETS/SITE CLOSURE
3. SPARES QUOTES SUBMITTED, ORDERS RECEIVED
4. SPARES STOCK INVENTORY WITH BRANCHES
5. AFTER SALES CUSTOMER SATISFACTION
6. EMPLOYEE MEETING ATTENDANCE & RANKING
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
Sales & Marketing
 Enquiry generation: CS-25Cr,CT-30Cr,Export-10Cr
 Turnover 20-21: Rs.25Cr (CS-10Cr,CT-10Cr,Exp-
5Cr)
 Cost ratio: CS <50%; CT <40%
 New market share & repeat order ratio: 30:70
 Enquiry to order conversion hit ratio: 70%
 Customer satisfaction (Sales): >90%
 Sales & Marketing skills: >90% respective area
Customer support - Service
 Commissioning response: within 3 days
 Service response: within 2 days
 Warranty cost: within 2.5% of Sales revenue
 Service & Spares revenue: (25 Lakhs / month)
 Cust. Support Videos & Procedures (All std
support)
 Customer satisfaction (Service): > 80%
 Products I&C, Servicing skills >90% respective
areas
COMM, PLAN, PACKING, DESPATCH & LOGISTICS
1. WO PLAN WITH RUNNING STATUS UPDATE
2. PLAN MILESTONE UPDATE PERFORMANCE
3. F.G AWAITING DESPATCH CLEARANCES
4. U.S EXPORT PLAN AND CURRENT STATUS UPDATE
5. ORDERS DELIVERY & COMMISSIONING STATUS
6. IMPORTS/EXPORTS CUSTOMS – STATUTORY
DESIGN (MECHANICAL) & DEVELOPMENTS
1. WO DESIGN-MAN HOUR-PLAN - ACTUALS
2. PROJECT DESIGN-MAN HOUR-PLAN - ACTUALS
3. WO PLAN MILESTONE UPDATE PERFORMANCE
4. DESIGN MISTAKES & CORRECTIVE ACTIONS
5. DOCUMENT CONTROL-ISSUANCE DETAILS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
DESIGN (ELECTRICAL/ELECTRONICS/AUTOMATION)
1. WO DESIGN-MAN HOUR-PLAN - ACTUALS
2. PROJECT DESIGN-MAN HOUR-PLAN - ACTUALS
3. WO PLAN MILESTONE UPDATE PERFORMANCE
4. DESIGN MISTAKES & CORRECTIVE ACTIONS
5. DOCUMENT CONTROL-ISSUANCE DETAILS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
Planning & Despatch
 Order Acceptance response: < 3days
 Schedule updates MIS: > 95%
 Ontime dispatch performance: > 90%
 FG value not despatched: <10% of scheduled
plan
 Packing/Transit damages: <1.5% of monthly
shipped
 Transit insurance claimed: >90% cases
 Ontime delivery performance: >80%
 Export enquires vs orders hit ratio: >80%
 Enercon Exports target 20-21: Rs 5.0 Cr
Design & Development
 Design drawing release for approval: >1day
 Design reviews on-time performance: >98%
 Design Part-2 release on-time performance:
>95%
 Design manpower utilisation efficiency: >85%
 Design service cost per Project/WO: >5%
 Design mistakes (minor corrections): <5 per
project
 Design mistakes (major rework): 0 per
project/WO
 Design Savings due to optimisation: Rs 1.0L /
person
MATERIAL PROCUREMENT (RM & CONSUMABLES)
1. APPROVED INDENTS FOR P.O GENERATION
2. P.O DELIVERY STATUS/VENDOR COMMITMENTS
3. WO PENDING MATERIAL STATUS
4. EMERGENCY/ZERO STOCK PENDING STATUS
5. SINGLE VENDOR/IMPORT SUBSTITUTE/BULK ITEMS
6. VENDOR PERFORMANCE RATING
STORES, KANBAN STOCK, OUT SOURCING
1. GATE ENTRY/PHOTO/G.R.N/BILL PASSING STATUS
2. WO/SET ISSUE MTRL ISSUANCE PERFORMANCE
3. DAILY STOCK CHECKING PERFORMANCE
4. MFR ITEMS KANBAN STOCK STATUS
5. SUB-CONTRACT P.O STATUS, STOCK RECONCILE
6. CUST. MATERIALS PENDING D.C STATUS
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
Material procurement
 Approved indents for PO: <3 Days
 PO delivery vendor commitments: >80%
 PO delivery performance: >75%
 Emergency / Zero stock : <10 items (running
report)
 WO overdue purchase : < 10 items (running
report)
 Purchase savings: Rs 10L / month including
alternates
 Current Vendor rating: > 80%; <49% will be
blocked
 Procurement skill level: >75%
Inventory & Out Sourcing
 Material issuance performance: <2 days
 Expired materials: 0% (exceptional items
approved)
 Gate entry/GRN/Bill passing: <7 days
 Rejection material return to vendor: <2 days
 Rejection return / PO closure & debit: <7 days
 Manufacturing parts KANBAN replenish: <5
items
 Out-Sourced vendor P.O overdue: <7 days
 Out-Sourced RM stock reconcile: Weekly
 Customer supplied material overdue: <7 days
IN-HOUSE MANUFACTURING (PARTS)
1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE
2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY
3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS
4. QUALITY PERFORMANCE-REJECTION ANALYSIS
5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
H.V TRANSFORMER & ELECTRODE ASSY. & TESTING
1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE
2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY
3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS
4. QUALITY PERFORMANCE-REJECTION ANALYSIS
5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
CT, BLOWER, POWER SUPPLY-ASSY. & TESTING
1. RESOURCE MACRO PLAN-ACTUAL PERFORMANCE
2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY
3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS
4. QUALITY PERFORMANCE-REJECTION ANALYSIS
5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
CAP SEALER, CONVEYOR-ASSY. & TESTING
1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE
2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY
3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS
4. QUALITY PERFORMANCE-REJECTION ANALYSIS
5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
OUT-SOURCE/SAMBHAVI-PARTS & PACKING
1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE
2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY
3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS
4. QUALITY PERFORMANCE-REJECTION ANALYSIS
5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
Production-In-house Manufacturing
 Resource 3M utilisation efficiency: >80%
 Process activities plan/actual efficiency: >90%
 Productivity:- WIP/Production value: 6 Turns /
month
 First/Last part inspections/Batch process: 100%
 Quality performance – Rejections: <1%
 Safety & 5S compliance: 100% (No accidents)
 Machine preventive maintenance: 100%
 Process improvements: min 5 per month
 Respective process skill level: >85% Overall:
>60%
Production-Assembly and Testing
 Resource 3M utilisation efficiency: >80%
 Process activities plan/actual efficiency: >90%
 Productivity:- WIP/Production value: 6 Turns /
month
 Quality Plan Compliance: Q.C Reports: 100%
 Quality performance – Rejections: <1%
 Safety & 5S compliance: 100% (No accidents)
 Machine preventive maintenance: 100%
 Process improvements: min 5 per month
 Respective process skill level: >85% Overall:
>60%
QUALITY ASSURANCE–INSPECTION & CALIBRATION
1. G.R.N/INWARD INSPECTION PERFORMANCE
2. REJECTION/RETURN/REPLACEMENT STATUS
3. QUALITY PLAN COMPLIANCE-W.O WISE
4. FINAL INSPECTION QUALITY PERFORMANCE
5. FIRST & LAST PART INSPECTION (BULK MFR)
6. CALIBRATION OF INSTRUMENTS/JIGS & FIXTURES
MAINTENANCE, FACTORY SAFETY, 5S SCORE
1. FACTORY SAFETY SCORE-ACCIDENT FREE DAYS
2. MTBF (MEAN TIME BETWEEN FAILURE) SCORE
3. MACHINE-WISE SPARES AVAILABILITY
4. PERIODIC DRILL ON FIRE & SAFETY
5. VEHICLE MAINTENANCE & FUEL CONSUMPTION
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
Quality Assurance
 Inward inspection performance: <2 days
(new<4days)
 Rejection items replacement clearance/debit: <7
days
 W.O wise Quality Plan compliance: 100% verified
 Final inspection verification: 100%
verified/reported
 Calibration of instruments validity: No dues
 Daily instrument audit: 100% Before use
 Dies, Jigs & Fixture validity: 100% verified (Last
part)
Machine maintenance & Factory safety
 Preventive maintenance implementation: 100%
 Mean time between failure (MTBF): >60 days
 Critical spares availability: 100% (all machines)
 Machine/Operator safety compliance: 100%
 Factory safety accident score: Zero accidents
 Fire & Safety drill: Monthly once for all
employees
 Maintenance & fuel consumption cost: <Rs. 1L /
mon
 Respective process skill level: >85% Overall:
>60%
IT(H/W, S/W), SERVER/UPS MAINTENANCE, CAPITAL
1. S/W & H/W ISSUES-SOLVING RESPONSE
2. MTBF (MEAN TIME BETWEEN FAILURE) SCORE
3. SERVER & UPS BACK-UP AND DOWN TIME LOG
4. CAPITAL BUDGET, PURCHASE, DEPRECIATION
5. SOFTWARE LICENCE RENEWAL/UPGRADES
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
ADMIN & FIN-(RECEIVABLE, PAYABLE, STATUTORY)
1. CUST RECEIVABLES, L.C, ADVANCES, RETAINING
2. VEND PAYABLES, PAID ADVANCES, PROVISIONAL
3. STATUTORY COMPLIANCE & LICENCE RENEWALS
4. DEPT. WISE EMPLOYEE ATTENDANCE & O.T HOURS
5. MAINTENANCE & FUEL CONSUMPTION COST
6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
DEPARTMENTAL: KEY RESULT AREAS & TARGETS
IT & Capital goods
 SW/HW problem solving response: <2 days
 Preventive maintenance implementation: 100%
 Mean time between failure (MTBF): >60 days
 Critical spares availability: 100% (all machines)
 Capital equipment Budget/Spends: Just reporting
 Capital equipment depreciation value: Just report
 Licence renewals & upgrades: Zero over dues
 Printers usage/maintenance expense: Just
reporting
 Respective process skill level: >85% Overall:
>60%
Finance & Administration
 Receivables(Advance, LC, Retention) Wkly
reporting
 Payables(Advance, Provisional) Weekly reporting
 Statutory compliances & licences renewals:
100%
 Department-wise attendance & OT cost
reporting
 Vehicle maintenance/Fuel consumption cost
report
 Penalty payments (EB/Tax/late fee, etc) reporting
 Inventory reconciliation with purchase/despatch
 Stock reconciliation with vendors: Weekly

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Master review Dept performance.pptx

  • 1. EAP’S MANAGEMENT REVIEW-JULY 15-31, 2020  SALES & SERVICE  DESIGN (MECH & ELECT)  PURCHASE & INVENTORY  PRODUCTION & OUT-SOURCE  IT, CAPITAL & MAINTENANCE  FINANCE & ADMIN
  • 2. ORGANISATION: KEY RESULT AREAS & TARGETS Business perspective  Turnover 20-21: Rs.25Cr  Overseas business: 30%  US Exports Business: 20%  Profit margin: >60%  Warranty cost: <2.5% of Sales revenue  Customer Satisfaction: >95%  Spares Sales & Service revenue: Rs. 2.5Cr Operations perspective  ISO 9001:2015 Certification: within Dec 25, 2020  Operational efficiency: > 75%  Statutory compliance: 100%  Quality Assurance: Near Zero defect (Target <1%)  Environmental & Safety compliance: 100%  Employee Skill level: >75%  Employee Satisfaction >75%
  • 3. SALES & MARKETING (CT & ICS) 1. ENQUIRY GENERATION, QUOTE SUBMITTED 2. ORDERS RECEIVED, ORDERS LOST ANALYSIS 3. NEW APPLICATION/CUSTOMER/GEO AREA/ 4. REPEAT CUSTOMER ORDERS / LOST ORDERS 5. CUSTOMER SATISFACTION RATING 6. EMPLOYEE MEETING ATTENDANCE & RANKING
  • 4. COMMISSIONING & SERVICE SUPPORT (CT & ICS) 1. PENDING FOR COMMISSIONING/SITE CLOSURE 2. PENDING SERVICE TICKETS/SITE CLOSURE 3. SPARES QUOTES SUBMITTED, ORDERS RECEIVED 4. SPARES STOCK INVENTORY WITH BRANCHES 5. AFTER SALES CUSTOMER SATISFACTION 6. EMPLOYEE MEETING ATTENDANCE & RANKING
  • 5. DEPARTMENTAL: KEY RESULT AREAS & TARGETS Sales & Marketing  Enquiry generation: CS-25Cr,CT-30Cr,Export-10Cr  Turnover 20-21: Rs.25Cr (CS-10Cr,CT-10Cr,Exp- 5Cr)  Cost ratio: CS <50%; CT <40%  New market share & repeat order ratio: 30:70  Enquiry to order conversion hit ratio: 70%  Customer satisfaction (Sales): >90%  Sales & Marketing skills: >90% respective area Customer support - Service  Commissioning response: within 3 days  Service response: within 2 days  Warranty cost: within 2.5% of Sales revenue  Service & Spares revenue: (25 Lakhs / month)  Cust. Support Videos & Procedures (All std support)  Customer satisfaction (Service): > 80%  Products I&C, Servicing skills >90% respective areas
  • 6. COMM, PLAN, PACKING, DESPATCH & LOGISTICS 1. WO PLAN WITH RUNNING STATUS UPDATE 2. PLAN MILESTONE UPDATE PERFORMANCE 3. F.G AWAITING DESPATCH CLEARANCES 4. U.S EXPORT PLAN AND CURRENT STATUS UPDATE 5. ORDERS DELIVERY & COMMISSIONING STATUS 6. IMPORTS/EXPORTS CUSTOMS – STATUTORY
  • 7. DESIGN (MECHANICAL) & DEVELOPMENTS 1. WO DESIGN-MAN HOUR-PLAN - ACTUALS 2. PROJECT DESIGN-MAN HOUR-PLAN - ACTUALS 3. WO PLAN MILESTONE UPDATE PERFORMANCE 4. DESIGN MISTAKES & CORRECTIVE ACTIONS 5. DOCUMENT CONTROL-ISSUANCE DETAILS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 8. DESIGN (ELECTRICAL/ELECTRONICS/AUTOMATION) 1. WO DESIGN-MAN HOUR-PLAN - ACTUALS 2. PROJECT DESIGN-MAN HOUR-PLAN - ACTUALS 3. WO PLAN MILESTONE UPDATE PERFORMANCE 4. DESIGN MISTAKES & CORRECTIVE ACTIONS 5. DOCUMENT CONTROL-ISSUANCE DETAILS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 9. DEPARTMENTAL: KEY RESULT AREAS & TARGETS Planning & Despatch  Order Acceptance response: < 3days  Schedule updates MIS: > 95%  Ontime dispatch performance: > 90%  FG value not despatched: <10% of scheduled plan  Packing/Transit damages: <1.5% of monthly shipped  Transit insurance claimed: >90% cases  Ontime delivery performance: >80%  Export enquires vs orders hit ratio: >80%  Enercon Exports target 20-21: Rs 5.0 Cr Design & Development  Design drawing release for approval: >1day  Design reviews on-time performance: >98%  Design Part-2 release on-time performance: >95%  Design manpower utilisation efficiency: >85%  Design service cost per Project/WO: >5%  Design mistakes (minor corrections): <5 per project  Design mistakes (major rework): 0 per project/WO  Design Savings due to optimisation: Rs 1.0L / person
  • 10. MATERIAL PROCUREMENT (RM & CONSUMABLES) 1. APPROVED INDENTS FOR P.O GENERATION 2. P.O DELIVERY STATUS/VENDOR COMMITMENTS 3. WO PENDING MATERIAL STATUS 4. EMERGENCY/ZERO STOCK PENDING STATUS 5. SINGLE VENDOR/IMPORT SUBSTITUTE/BULK ITEMS 6. VENDOR PERFORMANCE RATING
  • 11. STORES, KANBAN STOCK, OUT SOURCING 1. GATE ENTRY/PHOTO/G.R.N/BILL PASSING STATUS 2. WO/SET ISSUE MTRL ISSUANCE PERFORMANCE 3. DAILY STOCK CHECKING PERFORMANCE 4. MFR ITEMS KANBAN STOCK STATUS 5. SUB-CONTRACT P.O STATUS, STOCK RECONCILE 6. CUST. MATERIALS PENDING D.C STATUS
  • 12. DEPARTMENTAL: KEY RESULT AREAS & TARGETS Material procurement  Approved indents for PO: <3 Days  PO delivery vendor commitments: >80%  PO delivery performance: >75%  Emergency / Zero stock : <10 items (running report)  WO overdue purchase : < 10 items (running report)  Purchase savings: Rs 10L / month including alternates  Current Vendor rating: > 80%; <49% will be blocked  Procurement skill level: >75% Inventory & Out Sourcing  Material issuance performance: <2 days  Expired materials: 0% (exceptional items approved)  Gate entry/GRN/Bill passing: <7 days  Rejection material return to vendor: <2 days  Rejection return / PO closure & debit: <7 days  Manufacturing parts KANBAN replenish: <5 items  Out-Sourced vendor P.O overdue: <7 days  Out-Sourced RM stock reconcile: Weekly  Customer supplied material overdue: <7 days
  • 13. IN-HOUSE MANUFACTURING (PARTS) 1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE 2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY 3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS 4. QUALITY PERFORMANCE-REJECTION ANALYSIS 5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 14. H.V TRANSFORMER & ELECTRODE ASSY. & TESTING 1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE 2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY 3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS 4. QUALITY PERFORMANCE-REJECTION ANALYSIS 5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 15. CT, BLOWER, POWER SUPPLY-ASSY. & TESTING 1. RESOURCE MACRO PLAN-ACTUAL PERFORMANCE 2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY 3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS 4. QUALITY PERFORMANCE-REJECTION ANALYSIS 5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 16. CAP SEALER, CONVEYOR-ASSY. & TESTING 1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE 2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY 3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS 4. QUALITY PERFORMANCE-REJECTION ANALYSIS 5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 17. OUT-SOURCE/SAMBHAVI-PARTS & PACKING 1. RESOURCE (3M) PLAN-ACTUAL PERFORMANCE 2. PROCESS TIME-STUDY PLAN/ACTUAL-EFFICIENCY 3. SAFETY, 5S, PREVENTIVE MAINTENANCE STATUS 4. QUALITY PERFORMANCE-REJECTION ANALYSIS 5. PRODUCTIVITY, W.I.P, KANBAN, IMPROVEMENTS 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 18. DEPARTMENTAL: KEY RESULT AREAS & TARGETS Production-In-house Manufacturing  Resource 3M utilisation efficiency: >80%  Process activities plan/actual efficiency: >90%  Productivity:- WIP/Production value: 6 Turns / month  First/Last part inspections/Batch process: 100%  Quality performance – Rejections: <1%  Safety & 5S compliance: 100% (No accidents)  Machine preventive maintenance: 100%  Process improvements: min 5 per month  Respective process skill level: >85% Overall: >60% Production-Assembly and Testing  Resource 3M utilisation efficiency: >80%  Process activities plan/actual efficiency: >90%  Productivity:- WIP/Production value: 6 Turns / month  Quality Plan Compliance: Q.C Reports: 100%  Quality performance – Rejections: <1%  Safety & 5S compliance: 100% (No accidents)  Machine preventive maintenance: 100%  Process improvements: min 5 per month  Respective process skill level: >85% Overall: >60%
  • 19. QUALITY ASSURANCE–INSPECTION & CALIBRATION 1. G.R.N/INWARD INSPECTION PERFORMANCE 2. REJECTION/RETURN/REPLACEMENT STATUS 3. QUALITY PLAN COMPLIANCE-W.O WISE 4. FINAL INSPECTION QUALITY PERFORMANCE 5. FIRST & LAST PART INSPECTION (BULK MFR) 6. CALIBRATION OF INSTRUMENTS/JIGS & FIXTURES
  • 20. MAINTENANCE, FACTORY SAFETY, 5S SCORE 1. FACTORY SAFETY SCORE-ACCIDENT FREE DAYS 2. MTBF (MEAN TIME BETWEEN FAILURE) SCORE 3. MACHINE-WISE SPARES AVAILABILITY 4. PERIODIC DRILL ON FIRE & SAFETY 5. VEHICLE MAINTENANCE & FUEL CONSUMPTION 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 21. DEPARTMENTAL: KEY RESULT AREAS & TARGETS Quality Assurance  Inward inspection performance: <2 days (new<4days)  Rejection items replacement clearance/debit: <7 days  W.O wise Quality Plan compliance: 100% verified  Final inspection verification: 100% verified/reported  Calibration of instruments validity: No dues  Daily instrument audit: 100% Before use  Dies, Jigs & Fixture validity: 100% verified (Last part) Machine maintenance & Factory safety  Preventive maintenance implementation: 100%  Mean time between failure (MTBF): >60 days  Critical spares availability: 100% (all machines)  Machine/Operator safety compliance: 100%  Factory safety accident score: Zero accidents  Fire & Safety drill: Monthly once for all employees  Maintenance & fuel consumption cost: <Rs. 1L / mon  Respective process skill level: >85% Overall: >60%
  • 22. IT(H/W, S/W), SERVER/UPS MAINTENANCE, CAPITAL 1. S/W & H/W ISSUES-SOLVING RESPONSE 2. MTBF (MEAN TIME BETWEEN FAILURE) SCORE 3. SERVER & UPS BACK-UP AND DOWN TIME LOG 4. CAPITAL BUDGET, PURCHASE, DEPRECIATION 5. SOFTWARE LICENCE RENEWAL/UPGRADES 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 23. ADMIN & FIN-(RECEIVABLE, PAYABLE, STATUTORY) 1. CUST RECEIVABLES, L.C, ADVANCES, RETAINING 2. VEND PAYABLES, PAID ADVANCES, PROVISIONAL 3. STATUTORY COMPLIANCE & LICENCE RENEWALS 4. DEPT. WISE EMPLOYEE ATTENDANCE & O.T HOURS 5. MAINTENANCE & FUEL CONSUMPTION COST 6. SKILL DEVELOPMENT-TRAINING REQUIREMENTS
  • 24. DEPARTMENTAL: KEY RESULT AREAS & TARGETS IT & Capital goods  SW/HW problem solving response: <2 days  Preventive maintenance implementation: 100%  Mean time between failure (MTBF): >60 days  Critical spares availability: 100% (all machines)  Capital equipment Budget/Spends: Just reporting  Capital equipment depreciation value: Just report  Licence renewals & upgrades: Zero over dues  Printers usage/maintenance expense: Just reporting  Respective process skill level: >85% Overall: >60% Finance & Administration  Receivables(Advance, LC, Retention) Wkly reporting  Payables(Advance, Provisional) Weekly reporting  Statutory compliances & licences renewals: 100%  Department-wise attendance & OT cost reporting  Vehicle maintenance/Fuel consumption cost report  Penalty payments (EB/Tax/late fee, etc) reporting  Inventory reconciliation with purchase/despatch  Stock reconciliation with vendors: Weekly