E-RATIONAL is a division of BEP Europe that manufactures organic Rankine cycle systems for recovering waste heat from industrial processes and other sources. Some key applications mentioned in the document include recovering waste heat from aluminum production to generate 30-70kW of power, and recovering low pressure steam from a chemical plant to generate 200kW of power. The document provides details on E-RATIONAL's ORC product lines and their specifications, as well as case studies of ORC systems installed at various customer sites.
Topic #1 - ATM overview for the Tube and Pipe Industry Topic #2 - Induction Heating applications for Tube and Pipe manufacturing. Topic #3 = Economic comparison between electric Induction and Fossil Fuel furnaces, a technology comparison and considerations.
Thanks to our 40 years of experience in magnetic drive technology, M Pumps is able to supply innovative and unique rear containment shell on magnetic drive pumps to enhance the competiveness and operational efficiency in today’s process industry. As technology advances, the need for high pressure, high temperature and energy effciency become the top priorities among pump users. Staying ahead of these priorities required M Pumps to adopt a forward thinking and proactive approach to pump design. Based on this Philosophy, M Pumps has created an advanced High pressure, High Temperature and Energy effcient Rear Containment Shell to eliminate the various concerns on the use of magnetic driven pumps in the process industry. The patented hybrid technology containment shell combines the reliability of a standard inner metallic shell (High Pressure and High Temperature) with the strength of Carbon Fibre outer shell to achieve an energy effcient (Reduction in magnetic loss and cost of ownership) and environmental friendly (Hermetically sealed) solution.
Topic #1 - ATM overview for the Tube and Pipe Industry Topic #2 - Induction Heating applications for Tube and Pipe manufacturing. Topic #3 = Economic comparison between electric Induction and Fossil Fuel furnaces, a technology comparison and considerations.
Thanks to our 40 years of experience in magnetic drive technology, M Pumps is able to supply innovative and unique rear containment shell on magnetic drive pumps to enhance the competiveness and operational efficiency in today’s process industry. As technology advances, the need for high pressure, high temperature and energy effciency become the top priorities among pump users. Staying ahead of these priorities required M Pumps to adopt a forward thinking and proactive approach to pump design. Based on this Philosophy, M Pumps has created an advanced High pressure, High Temperature and Energy effcient Rear Containment Shell to eliminate the various concerns on the use of magnetic driven pumps in the process industry. The patented hybrid technology containment shell combines the reliability of a standard inner metallic shell (High Pressure and High Temperature) with the strength of Carbon Fibre outer shell to achieve an energy effcient (Reduction in magnetic loss and cost of ownership) and environmental friendly (Hermetically sealed) solution.
Small Biomass CHP - compact unit 40 kW electricity / 100 kW thermal powerRado Irgl
Biomass heat and power generation from biomass - wood chips. New compact and full automatic unit with 40 kW electric power output.
http://www.cogenera.si/
L'intervento di Markus Gründler (SOLID) in occasione dell'evento "Solare termodinamico di piccola taglia: impianti dimostrativi in Sardegna e calore di processo industriale" che si è tenuto a Pula (CA) il 25 settembre 2015.
YORK® AMICHI™ Series Air-Cooled DC Inverter Scroll Chillers and Heat PumpsIlia Iovtchev
Mundus Services, the official partner and service provider for Johnson Controls products and services in Bulgaria, is now ready to deliver technical solutions to our clients based on the highly efficient York® AmichiTM series of air-cooled DC inverter scroll chillers and heat pumps, designed to meet tomorrow’s efficiency standards today.
Delivering performance far beyond the typical chiller and heat pump efficiency levels, the YORK® Amichi™ Series meets or exceeds stringent European regulatory requirements through an optimized combination of YORK® efficiency enhancing technologies.
Heat and power from Biomass. Adopting new renewable energy sources is one of the greatest future opportunities of our planet. Biomasses are a potential alternative to fossil fuels. There is tangible evidence of this from Kempele Ecovillage since 2009. The electricity and heat for the ten houses in Kempele Ecovillage are produced by a CHP-plant in the village using Volter’s wood gasification technology. Fuel comes from domestic wood chips. This technique replaces one liter of oil with approximately two kilograms of dry wood. Clean energy is also one of the fastest growing businesses.
Bench top High temperature muffles furnaces offer heating area and include a ceramic shelf to double furnace load capacity. Highly thermal-efficient ceramic insulation surrounding the chamber achieves maximum energy efficiency. Open coil heating elements on both sides of chamber enable rapid heating with minimal temperature gradient of 1400°C. For More Information Please Logon http://goo.gl/uSxLlW
Find High Temperature 1200°C Muffle Furnace Manufacturer, Suppliers also know Technical Spacifications, Prices in India, Applications & Its Uses. To know more logon to Lab-furnaces.com Now. For More Information Please Logon http://cutt.us/FWsB
Small Biomass CHP - compact unit 40 kW electricity / 100 kW thermal powerRado Irgl
Biomass heat and power generation from biomass - wood chips. New compact and full automatic unit with 40 kW electric power output.
http://www.cogenera.si/
L'intervento di Markus Gründler (SOLID) in occasione dell'evento "Solare termodinamico di piccola taglia: impianti dimostrativi in Sardegna e calore di processo industriale" che si è tenuto a Pula (CA) il 25 settembre 2015.
YORK® AMICHI™ Series Air-Cooled DC Inverter Scroll Chillers and Heat PumpsIlia Iovtchev
Mundus Services, the official partner and service provider for Johnson Controls products and services in Bulgaria, is now ready to deliver technical solutions to our clients based on the highly efficient York® AmichiTM series of air-cooled DC inverter scroll chillers and heat pumps, designed to meet tomorrow’s efficiency standards today.
Delivering performance far beyond the typical chiller and heat pump efficiency levels, the YORK® Amichi™ Series meets or exceeds stringent European regulatory requirements through an optimized combination of YORK® efficiency enhancing technologies.
Heat and power from Biomass. Adopting new renewable energy sources is one of the greatest future opportunities of our planet. Biomasses are a potential alternative to fossil fuels. There is tangible evidence of this from Kempele Ecovillage since 2009. The electricity and heat for the ten houses in Kempele Ecovillage are produced by a CHP-plant in the village using Volter’s wood gasification technology. Fuel comes from domestic wood chips. This technique replaces one liter of oil with approximately two kilograms of dry wood. Clean energy is also one of the fastest growing businesses.
Bench top High temperature muffles furnaces offer heating area and include a ceramic shelf to double furnace load capacity. Highly thermal-efficient ceramic insulation surrounding the chamber achieves maximum energy efficiency. Open coil heating elements on both sides of chamber enable rapid heating with minimal temperature gradient of 1400°C. For More Information Please Logon http://goo.gl/uSxLlW
Find High Temperature 1200°C Muffle Furnace Manufacturer, Suppliers also know Technical Spacifications, Prices in India, Applications & Its Uses. To know more logon to Lab-furnaces.com Now. For More Information Please Logon http://cutt.us/FWsB
12 Septiembre 2019
"Emprendimiento del futuro ligados con la eficiencia energética y accesibilidad". Samuel Pérez Ramírez, Jefe de Ventures y prospectiva
Elgen Tech - next generation Waste Heat to Power plantRussianCarbonFund
Next generation Waste Heat to Power plant seeks for investment.
About 50% of generated industrial energy is lost via waste heat streams. Our team developed next generation organic Rankine cycle power generation unit which converts 100 – 500 C° temperature heat into electrical energy with record efficiency – 28% and lowest installed costs on the market – 1500 USD per 1 kW. Our team seeks for investment which will be matched by Skolkovo Foundation grant.
"How Gas Engines can help with the Challenges of a Changing Energy System"Adam Wray-Summerson
Presented by Adam Wray-Summerson, Project & Market Development Manager for Clarke Energy, at the IDGTE Annual Seminar & Luncheon, Thursday 2nd May 2019
E-Cube: van Solar Decathlon tot Nulenergie-proefgebouw - prof. dr. ir. A. Jan...Greenbridge nv
De E-Cube werd ontwikkeld door studenten Ingenieurswetenschappen en Architectuur om deel te nemen aan de Solar Decathlon 2011, een wedstrijd voor studententeams georganiseerd door de US Department of Energy in Washington. Na de wedstrijd werd de E-Cube heropgebouwd in het UGent-wetenschapspark Greenbridge in Oostende ter ondersteuning van het wetenschappelijk onderzoek aan UGent naar nieuwe bouw- en installatieconcepten voor toepassingen in de uiterst energiezuinige gebouwen van de toekomst. Deze lezing brengt de voorgeschiedenis van het proefgebouw in herinnering en verduidelijkt de beoogde onderzoeksdoelstellingen.
Leve het experiment! - prof. arch. Jan Moens, Bureau BouwtechniekGreenbridge nv
Experimenten als het nulenergie-proefgebouw E-Cube zijn onontbeerlijk voor de bouwsector. De concrete toepassing van innovatieve ideeën en concepten m.b.t. het bouwproces geeft de betrokken partijen in de bouwketen stof tot nadenken over een andere manier van bouwen.
De E-Cube is een mooi voorbeeld van snelbouw, een fenomeen dat niet langer weg te denken is uit de bouwpraktijk. Snelbouwen vraagt een doordachte detaillering in ontwerpfase en betekent een belangrijke verschuiving in de werkmethode van de architect.
Bouwbedrijf Maes heeft sinds 2009 reeds ervaring met duurzaam en innovatief bouwen, meer nog, deze projecten krijgen onze extra aandacht. Zo hebben we met een team van arbeiders én bedienden in maart van dit jaar de E-Cube gebouwd.
SAMEN BOUWEN zowel intern als extern. Via de bouwteamformule begeleiden we vanaf een vroeg stadium een project samen met een team van architecten, studiebureau’s en adviseurs. Van ons wordt verwacht dat wij actief meedenken en het project mee aansturen opdat er binnen een bepaalde tijdspanne een project op tafel ligt dat zowel budgettair als technisch voldoet aan de eisen van de klant.
Deze manier van werken kan alleen maar slagen als onze “KOERS” waarden worden gehanteerd, namelijk; K = Kwaliteit, O = Openheid, E = Engagement, R = Respect, S = Samenwerken
Raf jacxsens | Energievraagstuk binnen ProvironGreenbridge nv
Op vrijdag 5 september laat Raf Jacxsens (ceo, Proviron) u achter de schermen kijken van zijn bedrijf, daarna bezoeken we de windmolens op de Thorntonbank. Tijdens de vaart naar de windmolens krijgt u een lezing over het C-Power windmolenpark door Pieter Vlaemynck (C-Power) en het energie-atol voor onze kust door Frank Verschraegen (DEME), gevolgd door een lunch en een uiteenzetting over het microgrid en energieopslagmogelijkheden bij GreenBridge.
Vlaamse Nearly Zero Energy Building (NZEB) kantoren aan de hand van enkele ca...Greenbridge nv
Aan de hand van de kantoorgebouwen Aeropolis II en Elia, beide door Architectes Associés, worden een aantal vragen beantwoord: wat kunnen we uit bestaande kantoorgebouwen leren, wat was de strategie, welke technieken werden toegepast, wat ging goed en wat kon nog beter? Met het project Stebo in Limburg kijken we vervolgens naar de toekomst: het kantoor gaat vandaag al verder dan bijna energieneutraal.
Commissioning van NZEB - ir. Pattijn Pedro, Ingenium (1 april 2014 - Greenbri...Greenbridge nv
Wat is commissioning en wat is NZEB? Waarom commissioning bij NZEB en hoe pak je dit aan? Oplossingen als het vastleggen van de verwachtingen van de klant, een life-cycle analyse, een pro-actief beheer, monitoring (meten/opvolgen/rapporteren), presentatiecontracten bij uitbating(onderhoud/energie/comfort) worden aangehaald en toegepast op enkele voorbeelden (het kantoor van KBC in Gooik en het kantoor van Bayer in Diegem).
Ventilatie, koeling en verwarming van duurzame utiliteitsgebouwen - Prof.dr.i...Greenbridge nv
Duurzame kantoren en andere utiliteitsgebouwen zullen 0-energie gebouwen zijn, die bij voorkeur hun ingebedde energie terugverdienen tijdens hun levensduur. Ze zullen vergaande bouwfysische en architectonische maatregelen moeten integreren met slimme installaties. Technieken zoals verwarming, koeling en ventilatie zullen niet alleen op zichzelf efficiënt moeten zijn, maar zullen zich aanpassen aan gebruiksomstandigheden en de energiestromen in het gebouwen. In deze lezing wordt vertrokken van wat vandaag state of the art is en wordt gekeken naar oplossingen van de toekomst.
Verschil tussen berekend en gemeten energieverbruik - Marc Delghust, UGent/Vi...Greenbridge nv
Aan de hand van metingen en enquêtes genomen in oude, standaard nieuwbouw en passief-wijken, wordt gekeken naar de relatie tussen gangbare energievoorspellingen (bijv. EPB) en het werkelijk energiegebruik in woningen. Hiermee wordt het belang van gebruikersgedrag , uitvoeringskwaliteit en model-aannames geïllustreerd en worden aandachtspunten uitgelicht voor huidige en toekomstige, energieperformante woonprojecten.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
3. INFO@BEPCO.COM
WWW.BEPCO.COM
BURKE E PORTER | Global Organization
BEP Europe employs over 100 people
7,500 square meter manufacturing area capable of
fabrication, machining and final assembly.
Burke E Porter, the corporate headquarters,
employs over 100 people
9,750 square meter manufacturing area capable of
fabrication, machining and final assembly.
BEP Wuxi employs over 75 people
3,700 square meter manufacturing area capable of
fabrication, machining and final assembly.
Burke E Porter, ww employs over 450 people
4. INFO@BEPCO.COM
WWW.BEPCO.COM
0
20000000
40000000
60000000
80000000
100000000
120000000
140000000
160000000
Turnover in US$ Sales in USD
BURKE E PORTER | Turnover History
BEP in numbers…
Fiscal year ends on March 31
5. INFO@BEPCO.COM
WWW.BEPCO.COM
Overview
BEP Europe | Products
End-of-Line Production Test Systems for :
Wheel alignment (toe, camber, caster)
Headlight Aiming
Roll & Brake
Rattle & Twist
Driver Assistance
Powertrain & drivetrain
Wheel & Tire Assembly Systems
Vision Systems, Machine Control & Data Acquisition Systems
Dynamometers
Chassis Dynamometers
Emission Testing, Mileage Accumulation, Climatic/Wind Tunnel, Noise,
Vibration and Harshness, Research & Development
Powertrain Dynamometers
8. INFO@BEPCO.COM
WWW.BEPCO.COM
Germany
Audi - Ingolstadt,
Neckarsulm
Daimler/Chrysler –
Bremen
Opel – Eisenach,
Rüsselsheim
Volkswagen – Emden,
Wolfsburg, Hannover,
Mosel…
Great Brittan
IBC – Luton
Jaguar – Castle
Bromwich
Ford -
Southampton
France
PSA – Aulnay, Mulhouse,
Rennes, Sochaux, Sevel
Nord
Renault – Guyancourt,
Dieppe, Douai, Flins,
Maubeuge
Toyota – Valenciennes
Bugatti - Molsheim
Spain
Ford – Valencia
Nissan – Barcelona
Opel – Zaragoza
PSA – Vigo
Renault – Palencia, Valladolid
Italy
Lamborghini – St. Agata
Bolognese
Fiat – Sevel Sud
Sweden
Volvo - Goteborg
Poland
Daewoo – Warschau
Fiat – Tichi
Volkswagen - Poznan
Czech Republic
Toyota – Kolin Hyundai – Ostrava
Slovakia
Volkswagen – Bratislava
Kia - Zilina
Hungary
Audi – Gyor
Russia
Tagaz – Rostov
Avtovaz – Toliatti
Toyota – St. Petersburg
Volkswagen – Kaluga
GM – St. Petersburg
Hyundai – St. Petersburg
Turkey
Renault – Bursa
Hyundai - Izmir
Romania
Renault – Dacia
Slovenia
Renault – Revoz
Serbia
Fiat - Kragujevac
BURKE E PORTER | Customers in Europe
9. INFO@BEPCO.COM
WWW.BEPCO.COM
USA
VW Chattanooga
Russia
General Motors,
Hyundai & TMMR St.
Petersburg
VW Kaluga
China
Dongfeng Peugeot
Citroën, Wuhan
VW, several sites
Tha iland
General Motors,
Rayong
VW
Malaysia
VW
Brazil
PSA Porto Real
Renault Curitiba
VW Taubaté
VW Anchieta
VW Curitiba
Argentina
PSA Palomar
VW Pacheco
Renault Cordoba
India
VW Pune
Indonesia
PT Astra France
Motor, Jakarta
Morocco
Somaca, Casablanca
Renault, Tanger
Syria
Siveco, Homs
South Africa
FMCSA, Pretoria
General Motors, Struandale
VW Uitenhage
BURKE E PORTER | Customers Worldwide
10. More Waste Heat
available from
US Industry than all renewable energy sources combined
Energy Concern
11. Organic Rankine Cycle
• Rankine cycle, Steam cycle = high temperature & pressure
• Organic: use of cooling fluid = ‘Low’ temperature
• Waste heat transformed into electricity
• Working range ORC-medium: 80-150°C
ORGANIC CYCLE with REFRIDGERATOR
14. “Fuel” for ORC?
• Waste heat which is lost anyway:
• Engines, CHP (gas, bio gas, diesel, …): jacket cooling + exhaust gas
• Low pressure (waste) steam
• Industrial processes:
• Steel, glass industry
• Combustion processes (bio fuel, waste incineration )
• Exothermic processes in chemical industry
• Petrochemical industry: cool down distillates
• Power plants
• Geothermal applications, District heating, CSP
• Fluids and gases
15. Examples of Waste Heat flows - 1
Hot water:
Flow: 27,78 kg/s (100 m³/h / 440 GPM)
Specific heat capacity water: 4,19 kJ/kgK
T: cool down from 130°C to 90°C (266°F- 194°F)
Thermal Power: 4 656 kWth / 15.9 MMBTU/h
Thermal oil:
Flow: 2,27 kg/s (11m³/h / 48 GPM)
Specific heat capacity 2,5 kJ/kgK,
Density: 742 kg/m³
T: Cool down from 200°C to 100°C ( 392°F- 212°F)
Thermal Power: 567 kWth / 1.93 MMBTU/h
16. Examples of Waste Heat flows - 2
Low Pressure Steam:
Flow: 0,8 kg/s (2,8 T/h) / 1,76 Lbs/s
Evaporation heat 2106 kJ/kg at 150°C / 302°F
T: Cool down from 150°C/ 302°F till 100°C/ 212°F and condense
Thermal Power: 1 391 kWth / 4.75 MMBTU/h
Flue gases:
Flow: 20,72 kg/s (100 000 Nm³/h)
Specific heat capacity air at 200°C/ 392°F: 1,026 kJ/kgK,
Density at 200°C/ 392°F: 0,746 kg/m³
T: Cool down from 260°C till 160°C ( 500°F- 320°F)
Thermal Power: 2 126 kWth / 7.25 MMBTU/h
17. Efficiency of E-Rational ORC - 2
Carnot Efficiency : Whereas T1 is Hot Side (K) T2 is Cold Side (K)
Carnot for cold side: i.e. 25°C/ 77°F = 298 K
400°C/ 752°F: 55,7% 30% (Power Plant)
200°C/ 392°F: 36,9%
120°C/ 248°F: 24,3% ORC: 8,5 – 11 %
90°C/ 194°F: 17,9% ORC: 6-9%
18. E-Rational ORC-1000 series
ISO
US Metrics
Thermal Power
Max 1000 kW
3.4 MMBTU
Heat source
Hot Water, Thermal oil, Low Pressure steam
Input temperature
85°C-150°C
176°F-303°F
ORC Fluid
Honeywell r245fa or Solkatherm SES36
Generator
Asynchronous
3 x 400 VAC 50 Hz
Asynchronous
3 X 480 VAC 60 Hz
Power Range Generator
55 - 70 - 90 - 110 - 132 kWe
Size L x W x H (mm) 10-20 Ft - High Cube
2,991 x 2438 x 2591 6058 x 2438 x 2896
2,991 x 2438 x 2591 6058 x 2438 x 2896
Weight kg/ Lbs
3,800 – 7,600
8,375 – 16,750
21. E-Rational ORC-4000
ORC-4000 series
• One main platform, size 20 Ft Container
• Outdoor use
• Extended software control
• Controlled and Seamless connection on the grid
• Efficiency Depending on working conditions 6-13%
• Expander- Generator set according to working conditions and available heat. Range 250kW-500 kWe
• Asynchronous generator.
• Built according to PED 97/22/EG
• Option: Atex generator and work conditions
22. E-Rational ORC-4000 series
ISO
US Metrics
Thermal Power
Max 4000 kW
13.6 MMBTU
Heat source
Hot Water, Thermal oil, Low Pressure steam
Input temperature
85°C-150°C
176°F-303°F
ORC Fluid
Honeywell r245fa or Solkatherm SES36
Generator
Asynchronous
3 x 400 VAC 50 Hz
Asynchronous
3 X 480 VAC 60 Hz
Power Range Generator
250 -315-370-400- 450-500 kWe
260-300- 370- 400- 440-500 kWe
Size L x W x H (mm) 30-40 Ft - High Cube
9125 x 2438 x 2591 12192 x 2438 x 2896
9125 x 2438 x 2591 12192 x 2438 x 2896
Weight
15-25,000 kg
30-55,110 Lbs
34. Industrial Heat Recovery Application -1
Alstom, Norway (65°47’2”N)
• International engineering company
• Patented exhaust heat recovery in Aluminum Factories
• ORC Pilot Project ORC1000-90 kWe
• Alcoa Aluminum Factory in Mosjøen, Norway
• Hot water 90°C-70°C / 194°F-158°F
• Thermal power 350 kW-1000 kW /1,2 -3,4MMBTU/hr
• Cooling: cold water from Fjord 13°C/ 55°F
• Power production 30-70 kWe (according to heat input)
• Pilot plant for proof of concept.
• Operational June 2013
• Fairbanks: 64°50’37”N
• Arctic Circle: 66°33’39”N
38. Industrial Heat Recovery Application - 2
Proviron Base Chemicals, Ostend Belgium
• Exothermic chemical process
• Waste Steam recovery:
• Low pressure waste steam 3,5 bar max 3,5 T/h
• Cooling: cold water
• Power production: 200 kWe net
• Yearly production > 1500 MWhe
• > 1000 Tonnes CO2 Reduction per year
• Water saving > 27000 m³/year
• Type: E-Rational ORC-4000/250 kWe ATEX
• Operational since May 2012.
41. Geothermal Applications
• Source = medium to low enthalpy geothermal sources
• Water temperatures between 100 and 150 °C
• Power Plants :
• Producing Electricity, opportunity to re-use cold side heat for nearby SPA, glasshouses, etc. if required
• Low installation costs and low O&M requirements.
• Ideal for small operators i.e. 250 kWe to 5 Mwe wanting to put the ORC next to the heat source
• Simple and unattended operation
45. Biogas Application - 1
Vanheede Environmental Services, Quévy Belgium
• Digester + 3 Biogas CHP Engines
• Waste heat recovery from Engines (2 x 716 kWe + 1 x 1000 kWe)
• Hot water 88°C / 190°F
• Heating of Digesters
• Building heating
• Water for showers,…
• Remaining heat goes to ORC (320-450 kW/ 1-1.5 MMBTU/h)
• Cooling: air condenser
• Power production: 40 kWe net
• Yearly production > 340 MWhe
• > 240 Tonnes CO2 reduction per year
• Type: E-Rational 1000-55kWe
• Operational since July 2012
50. Biomass Applications
• Biomass = free fuel
• available nearly everywhere
• can be stored for a long time
• usually is free or wasted anyway
• CHP (Combined Heat and Power Plants)
• Producing both Heat and Electricity
• Possibities to re-use cold side heat,
• i.e. glass-houses, drying installations, chicken farm floor heating, ..
• District Heating Networks for villages nearby
• Saw dust drying
• Swimming pools, hot springs, etc.
52. Biomass Application - 1
Centre Aquatique de Virton, Belgium
• Integration of ORC in heating of public swimming pool
• ORC Project Type: ORC-500/30 kWe
• Hot water 90°C-70°C/ 194°C- 158°F
• Thermal load 300 kW / 1.02 MMBTU/hr
• Cooling: Swimming pool floor heating 35°C/ 95°F
• Power production 22 kWe
• Delivery planned May 2014
53. Centre Aquatique de Virton
ORC
90°C
70°C
35°C
30°C
Heat exchanger
-Heating of public swimming pool
-Re-use of ORC cooling side very efficient application
Pellet boiler
Heat exchanger
- Shower - Central heating system
Pool water
ORC500 – 22kWe Hot water 300kWth 22 kWe production
54. Biomass Application - 2
Holzheizkraftwerk Hövelhof, Germany
• Wood factory with saw dust as waste material
• Wood fired boiler 5 MWth / 17.6 MMBTU
• 1 MWe Turboden High temperature ORC (300°C/ 572°F)
• Cooling of Turboden is heat input for E-Rational ORC
• ORC Project Type: ORC-4000/315 kWe
• Hot water 90°C-70°C/ 194°F-158°F
• Thermal load 4000 kW / 13.6 MMBTU
• Cooling water circuit: Air cooled condensers
• Power production 315 kWe
• Delivery done April 2014
57. Biomass Application - 3
Holzheizkraftwerk Oerlinghausen, Germany
• Biomass boiler (wood) 3 MW/ 10,2 MMBTU/hr
• Turboden 620 kWe High temperature ORC (>300°C / 572°F oil)
• Cold side of Turboden powers district heating net (90°C-70°C / 194°F-158°F)
• Excess heat in district heating to power E-Rational ORC
• ORC 1000-90 kWe
• Thermal load: Max 1000 kW / 3.4 MMBTU/hr
• Hot water from district heating (Excess heat)
• Temperature: 90°C-70°C / 194°F-158°F
• Cooling: Air condenser
• Power production 70 kWe
• Delivery done March 2013
62. Campine Beerse
-Amount of heat eliminated at quench?
-Heat recuperation?
-Process fluctuations?
-Implementation possibilities on site?
-Process impact?
Furnace
After
burners
Quench
Mixing chamber
Bag house filter
Stack
Water
Air
1000°C
400°C
200°C
140°C
63. Furnace
After burners
Quench
Mixing chamber
Baghouse filter
Stack
Water
Air
ORC
ORC4000 – 400kWe Hot water 3.5MWth Production 385kWe
Shell & tube Heat exchanger
ORC
1000°C
400°C
Air cooled condensers
ORC4000 – 400kWe Hot water 3.5MWth Production 385kWe
150°C
120°C
200°C
140°C
bypass
Campine Beerse
65. E-Rational Applications
Geothermal project De Kempen, Belgium
•4 geothermal production wells
•Geothermal brine temperature ≈ 124 °C
•Return temperature to well ≈ 65°C
•Available flow = 210 m³/h @ 16 – 21 bara
•Heat recuperation by ORC
•No cooling circuits available
•Pre-study
Available heat 11.15 MWth/ production well
Total amount of heat = 44.6 MWth
Local or centralized heat recovery?
66. Geothermal project De Kempen
•Geothermal brine contains salts and particles
•No direct injection into heat exchangers of the ORC
Installation of extra heat exchanger(s)
hot water circuit
•Compare smaller temperature differences
67. Geothermal project De Kempen
•3 ORC machines
•Parallel flows
•3x ORC4000
•Total production = 960 kWe
68. Geothermal project De Kempen
•3 ORC machines
•Parallel flows
•3x ORC4000
•Total production = 706 kWe
69. Geothermal project De Kempen
•3 ORC machines
•Serial flows
•3x ORC4000
•Total production = 988 kWe
70. Geothermal project De Kempen
•3 ORC machines
•Serial flows
•3x ORC4000
•Total production = 701 kWe
71. Geothermal project De Kempen
Cooling Ambient T
Parallel (65°C)
Parallel (85°C)
Serial (65°C)
Serial (85°C)
-10°C
9.30%
9.77%
9.43%
9.89%
0°C
8.74%
9.55%
8.88%
9.56%
10°C
7.40%
8.95%
7.78%
9.02%
35°C
3.23%
4.21%
4.56%
5.02%
Comparing efficiencies for different cooling temperatures:
73. E-Rational Applications
Holzheizkraftwerk Oerlinghausen, Germany
•Biomass boiler (wood) 3 MW
•Turboden 620 kWe High temperature ORC (>300°C oil)
•Cold side of Turboden powers district heating net (90°C - 70°C)
•Excess heat in district heating to power E-Rational ORC
•ORC 1000 - 90 kWe
•Thermal load: Max 1000 kWth
•Hot water from district heating (Excess heat)
•Temperature: 90°C-70°C / 194°F-158°F
•Cooling water circuit: Air cooled condenser
•Power production 70 kWe
•Delivery January 2014
75. ORC
ORC
>300°C
Holzheizkraftwerk
Germany, Oerlinghausen
Biomass (wood) boiler
3MWth
District heating net
90°C
70°C
Turboden
High temperature ORC
Oil: >300°C
620kWe production
ORC1000 – 90kWe Hot water 1MWth 70 kWe production
Air cooled condensers
Holzheizkraftwerk Oerlinghausen
76. INFO@BEPCO.COM
WWW.BEPCO.COM
E-Rational
BEP Europe NV
Ten Briele, 6
B-8200 Brugge, Belgium
Email: info@e-rational.net
Phone: +32 50 408 540
Website : www.e-rational.net
BEP Europe