This document provides an operation manual for the CP1H CPU Unit. It begins with safety and operating precautions. It then provides an overview of the features and system configuration options for the CP1H CPU Unit, including how to connect programming devices. The document continues with sections on the unit specifications, installation and wiring procedures, and memory allocation of the I/O and internal memory areas. It provides details on configuration and use of the CP1H CPU Unit.
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Thiết kế hệ thống tự động điều chỉnh nhiệt độ lò sấy nông sản thực phẩm hieu anh
hoạt động chính xác đáng tin cậy hơn và quan trọng nhất là dễ dàng thay đổi chương trình điều khiển khi có yêu cầu.
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We will apply the five steps to PLC Program development to our next programming example of a Paint Spray Station.
1.Define the task
2.Define the inputs and outputs
3.Develop a logical sequence of operation
4.Develop the PLC program
5.Test the program
More information can be obtained at our website.
http://accautomation.ca/plc-programming-example-paint-spraying/
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Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
4. v
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some CX-Pro-
grammer displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
5. vi
Unit Versions of CP-series CPU Units
Unit Versions A “unit version” has been introduced to manage CPU Units in the CP Series
according to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions
on Products
The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.
Confirming Unit Versions
with Support Software
CX-Programmer version 6.1 or higher can be used to confirm the unit version
using one of the following two methods. (See note.)
• Using the PLC Information
• Using the Unit Manufacturing Information
Note CX-Programmer version 6.1 or lower cannot be used to confirm unit versions
for CP-series CPU Units.
PLC Information
• If you know the device type and CPU type, select them in the Change
PLC Dialog Box, go online, and select PLC - Edit - Information from the
menus.
• If you don't know the device type and CPU type but are connected directly
to the CPU Unit on a serial line, select PLC - Auto Online to go online,
and then select PLC - Edit - Information from the menus.
In either case, the following PLC Information Dialog Box will be displayed.
Lot No.
CP1H-XA40CDR-A
CPU UNIT
Lot No. 28705 0000 Ver.1.0
OMRON Corporation MADE IN JAPAN
Product nameplate
CP-series CPU Unit
Unit version (Example for Unit version 1.0)
6. vii
Use the above display to confirm the unit version of the CPU Unit.
Unit Manufacturing Information
In the IO Table Window, right-click and select Unit Manufacturing informa-
tion - CPU Unit.
The following Unit Manufacturing information Dialog Box will be displayed.
Unit version
7. viii
Use the above display to confirm the unit version of the CPU Unit connected
online.
Using the Unit Version
Labels
The following unit version labels are provided with the CPU Unit.
These labels can be attached to the front of previous CPU Units to differenti-
ate between CPU Units of different unit versions.
Unit version
Ver. 1.0
Ver. 1.0
Ver.
Ver.
These Labels can be used
to manage differences
in the available
functions among the Units.
Place the appropriate label
on the front of the Unit to
show what Unit
version is actually being
used.
12. xiii
About this Manual:
This manual describes installation and operation of the CP-series Programmable Controllers (PLCs)
and includes the sections described below. The CP Series provides advanced package-type PLCs
based on OMRON’s advanced control technologies and vast experience in automated control.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate a CP-series PLC. Be sure to read the precautions provided in the fol-
lowing section.
Definition of the CP Series
The CP Series is centered around the CP1H CPU Units and is designed with the same basic architec-
ture as the CS and CJ Series. The Special I/O Units and CPU Bus Units of the CJ Series can thus be
used. CJ-series Basic I/O Units, however, cannot be used. Always use CPM1A Expansion Units and
CPM1A Expansion I/O Units when expanding I/O capacity.
I/O words are allocated in the same way as the CPM1A/CPM2A PLCs, i.e., using fixed areas for inputs
and outputs.
CS/CJ/CP Series
CS1H-CPU@@H
CS1G-CPU@@H
CS1-H CPU Units
CS-series Power Supply Units
Note: Products specifically for the CS1D
Series are required to use CS1D
CPU Units.
CS-series Basic I/O Units
CS-seres CPU Bus Units
CS-series Special I/O Units
CS1 CPU Units
CS Series
CS1H-CPU@@ (-V1)
CS1G-CPU@@ (-V1)
CJ1H-CPU@@H
CJ1G-CPU@@H
CJ1G -CPU@@P
(Loop CPU Unit)
CJ1-H CPU Units
CJ1 CPU Unit
CJ Series
CJ1G-CPU@@
CJ1M CPU Unit
CJ1M-CPU@@
CS1D CPU Units
CS1D CPU Units for
Duplex-CPU System
CS1D-CPU@@H
CS1D CPU Units for
Single-CPU System
CS1D-CPU S
CS1D Process CPU Units
CS1D-CPU@@P
CP1H-X@@@@-@
CP1H-XA@@@@-@
CP1H-Y@@@@-@
CP1H CPU Units
CJ-series CPU Bus Units
CJ-series Special I/O Units
CP Series
CPM1A Expansion Units
CPM1A Expansion I/O Units
@@
CJ-series Basic I/O Units
CJ-series Special I/O Units
CJ-seres CPU Bus Units
CJ-series Power Supply Units
13. xiv
Precautions provides general precautions for using the Programmable Controller and related devices.
Section 1 introduces the features of the CP1H and describes its configuration. It also describes the
Units that are available and connection methods for Programming Devices and other peripheral
devices.
Section 2 describes the names and functions of CP1H parts and provides CP1H specifications.
Section 3 describes how to install and wire the CP1H.
Section 4 describes the structure and functions of the I/O Memory Areas and Parameter Areas.
Section 5 describes the CP1H’s interrupt and high-speed counter functions.
Section 6 describes all of the advanced functions of the CP1H that can be used to achieve specific
application needs.
Section 7 describes how to use CPM1A Expansion Units and Expansion I/O Units
Section 8 describes the processes used to transfer the program to the CPU Unit and the functions that
can be used to test and debug the program.
Section 9 provides information on hardware and software errors that occur during CP1H operation
Section 10 provides inspection and maintenance information.
The Appendices provide product lists, dimensions, tables of Auxiliary Area allocations, and a memory
map.
14. xv
Related Manuals
The following manuals are used for the CP-series CPU Units. Refer to these manuals as required.
Cat. No. Model numbers Manual name Description
W450 CP1H-X40D@-@
CP1H-XA40D@-@
CP1H-Y20DT-D
SYSMAC CP Series
CP1H CPU Unit
Operation Manual
Provides the following information on the CP Series:
• Overview, design, installation, maintenance, and
other basic specifications
• Features
• System configuration
• Mounting and wiring
• I/O memory allocation
• Troubleshooting
Use this manual together with the CP1H Program-
mable Controllers Programming Manual (W451).
W451 CP1H-X40D@-@
CP1H-XA40D@-@
CP1H-Y20DT-D
SYSMAC CP Series
CP1H CPU Unit Pro-
gramming Manual
Provides the following information on the CP Series:
• Programming instructions
• Programming methods
• Tasks
• File memory
• Functions
Use this manual together with the CP1H Program-
mable Controllers Operation Manual (W450).
W342 CS1G/H-CPU@@H
CS1G/H-CPU@@-V1
CS1D-CPU@@H
CS1D-CPU@@S
CS1W-SCU21
CS1W-SCB21-V1/41-V1
CJ1G/H-CPU@@H
CJ1G-CPU@@P
CP1H-CPU@@
CJ1G-CPU@@
CJ1W-SCU21-V1/41-V1
SYSMAC CS/CJ-
series Communica-
tions Commands Ref-
erence Manual
Describes commands addressed to CS-series and
CJ-series CPU Units, including C-mode commands
and FINS commands.
Note This manual describes on commands
address to CPU Units regardless of the com-
munications path. (CPU Unit serial ports,
Serial Communications Unit/Board ports, and
Communications Unit ports can be used.)
Refer to the relevant operation manuals for
information on commands addresses to Spe-
cial I/O Units and CPU Bus Units.
W446 WS02-CXPC1-E-V61 SYSMAC CX-Pro-
grammer
Ver. 6.1 Operation
Manual
Provides information on installing and operating the
CX-Programmer for all functions except for function
blocks.
W447 WS02-CXPC1-E-V61 SYSMAC CX-Pro-
grammer Ver. 6.1
Operation Manual
Function Blocks
Provides specifications and operating procedures
for function blocks. Function blocks can be used
with CX-Programmer Ver. 6.1 or higher and either a
CS1-H/CJ1-H CPU Unit with a unit version of 3.0 or
a CP1H CPU Unit. Refer to W446 for operating pro-
cedures for functions other than function blocks.
W444 CXONE-AL@@C-E CX-One FA Inte-
grated Tool Package
Setup Manual
Provides an overview of the CX-One FA Integrated
Tool and installation procedures.
W445 CXONE-AL@@C-E CX-Integrator Opera-
tion Manual
Describes CX-Integrator operating procedures and
provides information on network configuration (data
links, routing tables, Communications Units setup,
etc.
W344 WS02-PSTC1-E CX-Protocol Opera-
tion Manual
Provides operating procedures for creating protocol
macros (i.e., communications sequences) with the
CX-Protocol and other information on protocol mac-
ros.
The CX-Protocol is required to create protocol mac-
ros for user-specific serial communications or to
customize the standard system protocols.
16. xvii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-
INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
17. xviii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
18. xix
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
21. xxii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned appli-
cations.
3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, to ensure safety in the system if an
abnormality occurs due to malfunction of the PLC or another external factor
affecting the PLC operation. Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
22. xxiii
Safety Precautions 3
• The PLC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
• The PLC or outputs may remain ON or OFF due to deposits on or burning
of the output relays, or destruction of the output transistors. As a counter-
measure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-V DC output (service power supply to the PLC) is over-
loaded or short-circuited, the voltage may drop and result in the outputs
being turned OFF. As a countermeasure for such problems, external
safety measures must be provided to ensure safety in the system.
!WARNING Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes. Not doing so may result in
serious accidents.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or editing the I/O area. Doing either of these without confirming
safety may result in injury.
!Caution Tighten the screws on the terminal block of the AC power supply to the torque
specified in this manual. The loose screws may result in burning or malfunc-
tion.
!Caution Do not touch anywhere near the power supply parts or I/O terminals while the
power is ON, and immediately after turning OFF the power. The hot surface
may cause burn injury.
!Caution Pay careful attention to the polarities (+/-) when wiring the DC power supply. A
wrong connection may cause malfunction of the system.
!Caution When connecting the PLC to a computer or other peripheral device, either
ground the 0 V side of the external power supply or do not ground the external
power supply at all. Otherwise the external power supply may be shorted
depending on the connection methods of the peripheral device. DO NOT
ground the 24 V side of the external power supply, as shown in the following
diagram.
24 V
0 V 0 V
Non-insullated DC power supply
0 V
Peripheral device FGFG CPU Unit FG
Twisted-pair
cable
FG
23. xxiv
Operating Environment Precautions 4
!Caution After programming (or reprogramming) using the IOWR instruction, confirm
that correct operation is possible with the new ladder program and data before
starting actual operation. Any irregularities may cause the product to stop
operating, resulting in unexpected operation in machinery or equipment.
!Caution The CP1H CPU Units automatically back up the user program and parameter
data to flash memory when these are written to the CPU Unit. I/O memory
(including the DM Area, counter present values and Completion Flags, and
HR Area), however, is not written to flash memory. The DM Area, counter
present values and Completion Flags, and HR Area can be held during power
interruptions with a battery. If there is a battery error, the contents of these
areas may not be accurate after a power interruption. If the contents of the
DM Area, counter present values and Completion Flags, and HR Area are
used to control external outputs, prevent inappropriate outputs from being
made whenever the Battery Error Flag (A402.04) is ON.
4 Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in tem-
perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Make sure that the operating environment is within the specified con-
ditions at installation and remains within the specified conditions during the
life of the system.
24. xxv
Application Precautions 5
5 Application Precautions
Observe the following precautions when using the PLC System.
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always connect to 100 Ω or less when installing the Units. Not connecting
to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PLC before attempting any of
the following. Not turning OFF the power supply may result in malfunction
or electric shock.
• Mounting or dismounting Expansion Units or any other Units
• Connecting or removing the Memory Cassette or Option Board
• Setting DIP switches or rotary switches
• Connecting or wiring the cables
• Connecting or disconnecting the connectors
!Caution Failure to abide by the following precautions could lead to faulty operation of
the PLC or the system, or could damage the PLC or PLC Units. Always heed
these precautions.
• Install external breakers and take other safety measures against short-cir-
cuiting in external wiring. Insufficient safety measures against short-cir-
cuiting may result in burning.
• Mount the Unit only after checking the connectors and terminal blocks
completely.
• Be sure that all the terminal screws and cable connector screws are tight-
ened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
• Wire all connections correctly according to instructions in this manual.
• Always use the power supply voltage specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction.
• Remove the label after the completion of wiring to ensure proper heat dis-
sipation. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• Do not apply voltages to the input terminals in excess of the rated input
voltage. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the output terminals in excess
of the maximum switching capacity. Excess voltage or loads may result in
burning.
25. xxvi
Application Precautions 5
• Be sure that the terminal blocks, connectors, Option Boards, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Wire correctly and double-check all the wiring or the setting switches
before turning ON the power supply. Incorrect wiring may result in burn-
ing.
• Check that the DIP switches and data memory (DM) are properly set
before starting operation.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera-
tion.
• Resume operation only after transferring to the new CPU Unit and/or Spe-
cial I/O Units the contents of the DM, HR, and CNT Areas required for
resuming operation. Not doing so may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC (including the setting of the
startup operating mode).
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static buildup. Not doing so may result in mal-
function or damage.
• Do not touch the Expansion I/O Unit Connecting Cable while the power is
being supplied in order to prevent malfunction due to static electricity.
• Do not turn OFF the power supply to the Unit while data is being trans-
ferred.
• When transporting or storing the product, cover the PCBs with electrically
conductive materials to prevent LSIs and ICs from being damaged by
static electricity, and also keep the product within the specified storage
temperature range.
• Do not touch the mounted parts or the rear surface of PCBs because
PCBs have sharp edges such as electrical leads.
• Double-check the pin numbers when assembling and wiring the connec-
tors.
• Wire correctly according to specified procedures.
• Do not connect pin 6 (+5V) on the RS-232C Option Board on the CPU
Unit to any external device other than the NT-AL001 or CJ1W-CIF11 Con-
version Adapter. The external device and the CPU Unit may be damaged.
• Use the dedicated connecting cables specified in this manual to connect
the Units. Using commercially available RS-232C computer cables may
cause failures in external devices or the CPU Unit.
26. xxvii
Application Precautions 5
• Check that data link tables and parameters are properly set before start-
ing operation. Not doing so may result in unexpected operation. Even if
the tables and parameters are properly set, confirm that no adverse
effects will occur in the system before running or stopping data links.
• Transfer a routing table to the CPU Unit only after confirming that no
adverse effects will be caused by restarting CPU Bus Units, which is auto-
matically done to make the new tables effective.
• The user program and parameter area data in the CPU Unit is backed up
in the built-in flash memory. The BKUP indicator will light on the front of
the CPU Unit when the backup operation is in progress. Do not turn OFF
the power supply to the CPU Unit when the BKUP indicator is lit. The data
will not be backed up if power is turned OFF.
• Do not turn OFF the power supply to the PLC while the Memory Cassette
is being accessed. Doing so may corrupt the data in the Memory Cas-
sette. The 7-segment LED will light to indicate writing progress while the
Memory Cassette is being accessed. Wait for the LED display to go out
before turning OFF the power supply to the PLC.
• Before replacing the battery, supply power to the CPU Unit for at least 5
minutes and then complete battery replacement within 5 minutes of turn
OFF the power supply. Memory data may be corrupted if this precaution is
not observed.
• Always use the following size wire when connecting I/O Units, Special I/O
Units, and CPU Bus Units: AWG22 to AWG18 (0.32 to 0.82 mm2
).
• UL standards required that batteries be replaced only by experienced
technicians. Do not allow unqualified persons to replace batteries. Also,
always follow the replacement procedure provided in the manual.
• Never short-circuit the positive and negative terminals of a battery or
charge, disassemble, heat, or incinerate the battery. Do not subject the
battery to strong shocks or deform the barry by applying pressure. Doing
any of these may result in leakage, rupture, heat generation, or ignition of
the battery. Dispose of any battery that has been dropped on the floor or
otherwise subjected to excessive shock. Batteries that have been sub-
jected to shock may leak if they are used.
• Always construct external circuits so that the power to the PLC it turned
ON before the power to the control system is turned ON. If the PLC power
supply is turned ON after the control power supply, temporary errors may
result in control system signals because the output terminals on DC Out-
put Units and other Units will momentarily turn ON when power is turned
ON to the PLC.
• Fail-safe measures must be taken by the customer to ensure safety in the
event that outputs from Output Units remain ON as a result of internal cir-
cuit failures, which can occur in relays, transistors, and other elements.
• If the I/O Hold Bit is turned ON, the outputs from the PLC will not be
turned OFF and will maintain their previous status when the PLC is
switched from RUN or MONITOR mode to PROGRAM mode. Make sure
that the external loads will not produce dangerous conditions when this
occurs. (When operation stops for a fatal error, including those produced
with the FALS(007) instruction, all outputs from Output Unit will be turned
OFF and only the internal output status will be maintained.)
27. xxviii
Conformance to EC Directives 6
6 Conformance to EC Directives
6-1 Applicable Directives
• EMC Directives
• Low Voltage Directive
6-2 Concepts
EMC Directives
OMRON devices that comply with EC Directives also conform to the related
EMC standards so that they can be more easily built into other devices or the
overall machine. The actual products have been checked for conformity to
EMC standards (see the following note). Whether the products conform to the
standards in the system used by the customer, however, must be checked by
the customer.
EMC-related performance of the OMRON devices that comply with EC Direc-
tives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel on which the OMRON devices are installed.
The customer must, therefore, perform the final check to confirm that devices
and the overall machine conform to EMC standards.
Note The applicable EMC (Electromagnetic Compatibility) standard is EN61131-2.
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75
to 1,500 V DC meet the required safety standards for the PLC (EN61131-2).
6-3 Conformance to EC Directives
The CP1H PLCs comply with EC Directives. To ensure that the machine or
device in which the CP1H PLC is used complies with EC Directives, the PLC
must be installed as follows:
1,2,3... 1. The CP1H PLC must be installed within a control panel.
2. You must use reinforced insulation or double insulation for the DC power
supplies used for I/O Units and CPU Units requiring DC power. The output
holding time must be 10 ms minimum for the DC power supply connected
to the power supply terminals on Units requiring DC power.
3. CP1H PLCs complying with EC Directives also conform to EN61131-2.
Radiated emission characteristics (10-m regulations) may vary depending
on the configuration of the control panel used, other devices connected to
the control panel, wiring, and other conditions. You must therefore confirm
that the overall machine or equipment complies with EC Directives.
6-4 Relay Output Noise Reduction Methods
The CP1H PLCs conforms to the Common Emission Standards (EN61131-2)
of the EMC Directives. However, noise generated by relay output switching
may not satisfy these Standards. In such a case, a noise filter must be con-
nected to the load side or other appropriate countermeasures must be pro-
vided external to the PLC.
Countermeasures taken to satisfy the standards vary depending on the
devices on the load side, wiring, configuration of machines, etc. Following are
examples of countermeasures for reducing the generated noise.
28. xxix
Conformance to EC Directives 6
Countermeasures
Countermeasures are not required if the frequency of load switching for the
whole system with the PLC included is less than 5 times per minute.
Countermeasures are required if the frequency of load switching for the whole
system with the PLC included is more than 5 times per minute.
Note Refer to EN61131-2 for more details.
Countermeasure Examples
When switching an inductive load, connect an surge protector, diodes, etc., in
parallel with the load or contact as shown below.
Circuit Current Characteristic Required element
AC DC
Yes Yes If the load is a relay or solenoid, there is
a time lag between the moment the cir-
cuit is opened and the moment the load
is reset.
If the supply voltage is 24 or 48 V, insert
the surge protector in parallel with the
load. If the supply voltage is 100 to
200 V, insert the surge protector
between the contacts.
The capacitance of the capacitor must
be 1 to 0.5 µF per contact current of
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact voltage of 1 V.
These values, however, vary with the
load and the characteristics of the
relay. Decide these values from experi-
ments, and take into consideration that
the capacitance suppresses spark dis-
charge when the contacts are sepa-
rated and the resistance limits the
current that flows into the load when
the circuit is closed again.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is an
AC circuit, use a capacitor with no
polarity.
No Yes The diode connected in parallel with
the load changes energy accumulated
by the coil into a current, which then
flows into the coil so that the current will
be converted into Joule heat by the
resistance of the inductive load.
This time lag, between the moment the
circuit is opened and the moment the
load is reset, caused by this method is
longer than that caused by the CR
method.
The reversed dielectric strength value
of the diode must be at least 10 times
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.
The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.
Yes Yes The varistor method prevents the impo-
sition of high voltage between the con-
tacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the cir-
cuit is opened and the moment the load
is reset.
If the supply voltage is 24 or 48 V, insert
the varistor in parallel with the load. If
the supply voltage is 100 to 200 V,
insert the varistor between the con-
tacts.
---
CR method
Power
supply
Inductive
load
C
R
Diode method
Power
supply
Inductive
load
Varistor method
Power
supply
Inductive
load
29. xxx
Conformance to EC Directives 6
When switching a load with a high inrush current such as an incandescent
lamp, suppress the inrush current as shown below.
6-5 Conditions for Meeting EMC Directives when Using CPM1A Relay
Expansion I/O Units
EN61131-2 immunity testing conditions when using the CPM1A-40EDR with
an CP1W-CN811 I/O Connecting Cable are given below.
Recommended Ferrite Core
Ferrite Core (Data Line Filter): 0443-164151 manufactured by Nisshin Electric
Minimum impedance: 90 Ω at 25 MHz, 160 Ω at 100 MHz
Recommended Connection Method
1,2,3... 1. Cable Connection Method
2. Connection Method
As shown below, connect a ferrite core to each end of the CP1W-CN811
I/O Connecting Cable.
OUT
COM
R
OUT
COM
R
Countermeasure 1
Providing a dark current of
approx. one-third of the rated
value through an incandescent
Countermeasure 2
Providing a limiting resistor
lamp
30
32 33
SYSMAC
CP1H
BATTERY
MEMORY
AC100-240V
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CH
NC
NC
NC
NC
NC
NC
COM
COM COM COM COM COM COM03 06 01 03 06
00 02 04 06 08 10
00 01 02 04 05 07 00 02 04 05 07
00 02 04 06 08 10
01 03 05 07 09 11 01 03 05 07 09 11
IN
40EDR
OUT
CH CH
CH CH EXP
CH
CH
CH
111009080706050403020100
111009080706050403020100
0706050403020100
0706050403020100
31. 2
Features and Main Functions Section 1-1
1-1 Features and Main Functions
1-1-1 CP1H Overview
The SYSMAC CP1H is an advanced high-speed, package-type Programma-
ble Controller. While the CP1H employs the same architecture as the CS/CJ
Series and provides the same I/O capacity of 40 I/O points as the CPM2A, the
CP1H is approximately ten times faster.
There are three types of CP1H CPU Units to select from: a basic CPU Unit
(X), a CPU Unit with built-in analog I/O terminals (XA), and a CPU Unit with
Dedicated Pulse I/O Terminals (Y), to be released soon.
Basic CPU Units: X The X CPU Units are the standard models in the CP1H Series.
• The CPU Unit has 24 inputs and 16 outputs built in.
• High-speed counters and pulse outputs can be used on four axes with the
CPU Unit alone.
• The CP1H can be expanded to a maximum total of 320 I/O points by
using CPM1A Expansion I/O Units.
• Using CPM1A Expansion Units also allows extra functions (such as tem-
perature sensor inputs) to be added.
• Installing an Option Board enables RS-232C and RS-422A/485 communi-
cations for Programmable Terminals, Bar Code Readers, Inverters, etc.
• Using CJ-series CPU Bus Units enables communications with higher and
lower level devices.
24 built-in inputs (Functions
can be assigned.) (See note.)
Normal inputs (24)
Interrupt inputs (8)
Quick-response inputs (8)
High-speed counter
(4 axes)
100 kHz (single phase)
16 built-in outputs (Functions
can be assigned.) (See note.)
Normal outputs (16)
2 pulse outputs
100 kHz
2 pulse outputs
30 kHz
2 PWM outputs
32. 3
Features and Main Functions Section 1-1
Note Settings in the PLC Setup determine whether each input point is to be used
as a normal input, interrupt input, quick-response input, or high-speed
counter. The instruction used to control each output point determines whether
it is used as a normal output, pulse output, or PWM output.
CPU Units with Built-
in Analog I/O
Terminals: XA
The XA CPU Unit adds analog I/O functionality to the X CPU Unit capabilities.
• The CPU Unit has 24 inputs and 16 outputs built in.
• High-speed counters and pulse outputs can be used on four axes with the
CPU Unit alone.
• The CPU Unit has 4 analog voltage/current inputs and 2 analog voltage/
current outputs built in.
• The CP1H can be expanded to a maximum total of 320 I/O points by
using CPM1A Expansion I/O Units.
• Using CPM1A Expansion Units also allows extra functions (such as tem-
perature sensor inputs) to be added.
• Installing an Option Board enables RS-232C and RS-422A/485 communi-
cations for connecting to Programmable Terminals, Bar Code Readers,
Inverters, etc.
• Using CJ-series CPU Bus Units enables communications with higher and
lower level devices.
Note Settings in the PLC Setup determine whether each input point is to be used
as a normal input, interrupt input, quick-response input, or high-speed
counter. The instruction used to control each output point determines whether
it is used as a normal output, pulse output, or PWM output.
24 built-in inputs (Functions
can be assigned.) (See note.)
Normal inputs (24)
Interrupt inputs (8)
Quick-response inputs
(8)
High-speed counter
(4 axes)
100 kHz (single phase)
4 analog inputs
2 analog outputs
16 built-in outputs (Functions
can be assigned.) (See note.)
Normal outputs (16)
2 pulse outputs
100 kHz
2 pulse outputs
30 kHz
2 PWM outputs
33. 4
Features and Main Functions Section 1-1
CPU Unit with
Dedicated Pulse I/O
Terminals: Y
(To Be Released
Soon)
In place of the X CPU Units' more numerous built-in I/O points, the Y CPU
Unit provides dedicated pulse I/O terminals (1 MHz).
• The CPU Unit has 12 inputs and 8 outputs built in.
• High-speed counters and pulse outputs can be used on four axes with the
CPU Unit alone.
The CPU Unit provides a high-speed pulse output of up to 1 MHz, and
can handle linear servos.
• The CP1H can be expanded to a maximum total of 300 I/O points by
using CPM1A Expansion I/O Units.
• Using CPM1A Expansion Units also allows extra functions (such as tem-
perature sensor inputs) to be added.
• Installing an Option Board enables RS-232C and RS-422A/485 communi-
cations for connecting to Programmable Terminals, Bar Code Readers,
Inverters, etc.
• Using CJ-series CPU Bus Units enables communications with higher and
lower level devices.
Note Settings in the PLC Setup determine whether each input point is to be used
as a normal input, interrupt input, quick-response input, or high-speed
counter. The instruction used to control each output point determines whether
it is used as a normal output, pulse output, or PWM output.
2 high-speed counters
1 MHz (single phase)
Pulse inputs
Pulse outputs
12 built-in inputs (Functions
can be assigned.) (See note.)
Normal inputs (12)
Interrupt inputs (6)
Quick-response inputs
(6)
High-speed counter
(2 axes)
100 kHz (single phase)
8 built-in outputs (Functions
can be assigned.) (See note.)
Normal outputs (8)
2 pulse outputs
30 kHz
2 PWM outputs
2 pulse outputs
1 MHz
34. 5
Features and Main Functions Section 1-1
CP1H CPU Unit Models
Note When CPM1A Expansion I/O Units are used.
Interpreting CP1H CPU Unit Model Numbers
Model X CPU Units XA CPU Units Y CPU Units
CP1H-X40DR-A
(relay outputs)
CP1H-X40DT-D
(transistor
outputs,
sinking)
CP1H-X40DT1-
D (transistor
outputs,
sourcing)
CP1H-XA40DR-
A (relay
outputs)
CP1H-XA40DT-
D (transistor
outputs,
sinking)
CP1H-
XA40DT1-D
(transistor
outputs,
sourcing)
CP1H-Y20DT-D
(transistor
outputs,
sinking)
(to be released
soon)
Power supply 100 to 240 VAC
50/60 Hz
24 VDC 100 to 240 VAC
50/60 Hz
24 VDC 24 VDC
Program capacity 20K steps
Max. number of I/O points
(See note.)
320 300
Normal I/O I/O points 40 20
Input points 24 12
Input specifica-
tions
24 VDC
Interrupt or
quick-response
inputs
8 max. 6 max.
Output points 16 8
Output specifica-
tions
Relay output Transistor out-
put
Relay output Transistor out-
put
Transistor out-
put
High-
speed
counter
inputs
High-speed
counter inputs
4 axes, 100 kHz (single phase)/50 kHz (differential phases) 2 axes, 1 MHz
(single phase)/
50 kHz (differen-
tial phases)
Dedicated high-
speed counter
input terminals
None 2 axes, 1 MHz
(single phase)/
500 kHz (differ-
ential phases)
Pulse out-
puts
Built-in I/O termi-
nal allocation
2 axes, 100 kHz
2 axes, 30 kHz
2 axes, 30 kHz
Dedicated pulse
output terminals
None 2 axes, 1 MHz
Built-in analog I/O None Analog voltage/current inputs: 4
Analog voltage/current outputs: 2
None
CP1H-@@@@@@-@
Class
X: Basic model
XA: Built-in analog I/O terminals
Y: Dedicated pulse I/O terminals
Number of built-in
normal I/O points
40: 40
20: 20
Input classification
D: DC inputs
Power supply
A: AC
D: DC
Output classification
R: Relay outputs
T: Transistor outputs (sinking)
T1: Transistor outputs (sourcing)
35. 6
Features and Main Functions Section 1-1
1-1-2 Features
This section describes the main features of the CP1H.
Basic CP1H Configuration
Faster Processing
Speed (All Models)
• Top-class performance has been achieved in a micro PLC, with an
instruction processing speed equivalent to the CJ1M.
• Approximately 500 instructions are processed at high speed.
• Program creation and control are simplified by using function blocks (FB)
and tasks.
CX-One
CP1H CPU Unit (Example: XA)
Two-digit 7-segment LED display
USB port
Battery (CJ1W-BAT01)
Input terminal block
Peripheral
USB port
Analog adjuster
External analog
settings input
Built-in analog
inputs
Built-in analog
outputs
(XA models only) Memory Cassette
CP1W-ME05M
Memory Cassette
Two Option Board slots
Option Board
One RS-232C port
CP1W-CIF01 RS-232C
Option Board
One RS-422A/485 port
CP1W-CIF11 RS-422A/485
Option Board
Output terminal block
USB cable 1
2
3
4
ON
36. 7
Features and Main Functions Section 1-1
Full Complement of
High-speed Counter
Functions (All
Models)
High-speed counter inputs can be enabled by connecting rotary encoders to
the built-in inputs. The ample number of high-speed counter inputs makes it
possible to control a multi-axis device with a single PLC.
• X and XA CPU Units
Four 100-kHz (single phase)/50-kHz (differential phases) high-speed
counter inputs are provided as a standard feature. (See note.)
Note Settings in the PLC Setup determine whether each input point is to
be used as a normal input, interrupt input, quick-response input, or
high-speed counter.
• Y CPU Units
Along with two 100-kHz (single phase)/50-kHz (differential phases) high-
speed counter inputs, two 1-MHz (single phase)/500-kHz (differential
phases) dedicated high-speed counter terminals are provided.
Note Settings in the PLC Setup determine whether each input point is to
be used as a normal input, interrupt input, quick-response input, or
high-speed counter.
24 built-in inputs
(Functions can be assigned.)
High-speed counter
(4 axes)
100 kHz (single phase)
12 built-in inputs
(Functions can be assigned.)
Dedicated pulse
inputs
High-speed counter
(2 axes)
100 kHz (single phase)
Two high-speed
counters
1 MHz (for single phase)
37. 8
Features and Main Functions Section 1-1
Full Complement of High-
speed Counter Functions
(All Models)
High-speed Processing for High-speed Counter Present Value (PV)
Target Values or Range Comparison Interrupts
An interrupt task can be started when the count reaches a specified value or
falls within a specified range.
High-speed Counter Input Frequency (Speed) Monitoring
The input pulse frequency can be monitored using the PRV instruction (one
point only).
High-speed Counter PV Holding/Refreshing
It is possible to toggle between holding and refreshing the high-speed counter
PV by turning ON and OFF the High-speed Counter Gate Flag from the ladder
program.
Versatile Pulse
Control (All Models)
Positioning and speed control by a pulse-input servo driver is enabled by out-
putting fixed duty ratio pulse output signals from the CPU Unit's built-in out-
puts.
Four axes (X,Y, Z, and θ) can be controlled. A 1-MHz speed pulse rate is also
possible for Y CPU Units.
• X and XA CPU Units
Pulse outputs for two axes at 100 kHz maximum and two axes at 30 kHz
maximum are provided as standard features. (See note.)
Note The instruction used to control each output point determines
whether it is used as a normal output, pulse output, or PWM output.
16 built-in inputs
(Functions assigned.)
2 pulse outputs
100 kHz
2 pulse outputs
30 kHz
38. 9
Features and Main Functions Section 1-1
• Y CPU Units
Along with pulse outputs for two axes at 30 kHz maximum, dedicated
pulse output terminals for two axes at 1 MHz are provided as standard
features. (See note.)
High-speed, high-precision positioning by linear servomotor, direct drive
motor, etc., is enabled using 1-MHz pulses.
Note The instruction used to control each output point determines
whether it is used as a normal output, pulse output, or PWM output.
Full Complement of Pulse
Output Functions (All
Models)
Select CW/CCW Pulse Outputs or Pulse Plus Direction Outputs for the
Pulse Outputs
The pulse outputs can be selected to match the pulse input specifications of
the motor driver.
Easy Positioning with Absolute Coordinate System Using Automatic
Direction Setting
For operations in an absolute coordinate system (i.e., when the origin is
established or when the PV is changed by the INI instruction), the CW/CCW
direction can be automatically set when PULSE OUTPUT instructions are
executed according to whether the specified number of output pulses is more
or less than the pulse output PV.
Triangular Control
If the amount of output pulses required for acceleration and deceleration (the
target frequency times the time to reach the target frequency) exceeds the
preset target number of output pulses during positioning (when the ACC
instruction in independent mode or the PLS2 instruction is executed), the
acceleration and deceleration will be shortened and triangular control will be
executed instead of trapezoidal control. In other words, the trapezoidal pulse
output will be eliminated, with no period of constant speed.
Target Position Changes during Positioning (Multiple Start)
While positioning using a PULSE OUTPUT (PLS2) instruction is in progress,
the target position, target speed, acceleration rate, and deceleration rate can
be changed by executing another PLS2 instruction.
Positioning Changes during Speed Control (Interrupt Feeding)
While speed control in continuous mode is in effect, it is possible to change to
positioning in independent mode by executing a PULSE OUTPUT (PLS2)
instruction. By this means, interrupt feeding (moving a specified amount) can
be executed under specified conditions.
2 pulse outputs
30 kHz
2 pulse outputs
1 MHz
8 built-in I/O points
(Functions assigned)
Dedicated pulse
outputs
39. 10
Features and Main Functions Section 1-1
Target Speed, Acceleration Rate, and Deceleration Rate Changes during
Acceleration or Deceleration
When a PULSE OUTPUT instruction with trapezoidal acceleration and decel-
eration is executed (for speed control or positioning), the target speed and
acceleration and deceleration rates can be changed during acceleration or
deceleration.
Lighting and Power Control by Outputting Variable Duty Ratio Pulses
Operations, such as lighting and power control ,can be handled by outputting
variable duty ratio pulse (PWM) output signals from the CPU Unit's built-in
outputs.
Origin Searches (All
Models)
Origin Search and Origin Return Operations Using a Single Instruction
An accurate origin search combining all I/O signals (origin proximity input sig-
nal, origin input signal, positioning completed signal, error counter reset out-
put, etc.) can be executed with a single instruction. It is also possible to move
directly to an established origin using an origin return operation.
Input Interrupts (All
Models)
In direct mode, an interrupt task can be started when a built-in input turns ON
or OFF. In counter mode, the rising or falling edges of built-in inputs can be
counted, and an interrupt task started when the count reaches a specified
value. The maximum number of points is 8 for X and XA CPU Units and 6 for
Y CPU Units. (See note.)
Note For each input point, a selection in the PLC Setup determines whether it is to
be used as a normal input, interrupt input, quick-response input, or high-
speed counter. The interrupt input response frequency in counter mode must
be 5 kHz or less total for all interrupts.
Quick-response
Inputs (All Models)
By using quick-response inputs, built-in inputs up to a minimum input signal
width of 30 µs can be read regardless of the cycle time.
The maximum number of points is 8 for X and XA CPU Units and 6 for Y CPU
Units. (See note.)
Note For each input, a PLC Setup parameter determines whether it is to be used as
a normal input, interrupt input, quick-response input, or high-speed counter.
Analog I/O Function
(XA CPU Units Only)
XA CPU Units have analog I/O functionality, with 4 analog voltage/current
inputs and 2 analog voltage/current outputs built in.
• A wide range of applications is possible at a resolution of 6,000 or 12,000.
• Application is also possible for process-control sensor input or Inverter
control without using Expansion I/O Units.
0 to 5 V, 1 to 5 V,
0 to 10 V, −10 to 10 V
0 to 20 mA, 4 to 20 mA
0 to 5 V, 1 to 5 V,
0 to 10 V, −10 to 10 V
0 to 20 mA, 4 to 20 mA
4 analog inputs
2 analog outputs
Inverter, etc.
1
2
3
4
ON
40. 11
Features and Main Functions Section 1-1
Analog Settings (All Models)
Changing Settings Using
Analog Adjustment
By adjusting the analog adjuster with a Phillips screwdriver, the value in the
Auxiliary Area can be changed to any value between 0 and 255. This makes it
easy to change set values such as timers and counters without Programming
Devices.
Changing Settings Using
External Analog Setting
Inputs
External analog values of 0 to 10 V (resolution: 256) are converted to digital
values and stored in a word in the AR Area. This enables applications that
require on-site adjustment of settings that do not demand a particularly high
degree of accuracy, such as for example, a setting based on changes in out-
door temperatures or potentiometer inputs.
CNTX
A642
Phillips screwdriver
Analog adjuster
Ladder program
Example: The production quantity could be changed by
changing the counter set value from 100 to 150.
Turning the control on the CP1H changes the
PV in A642 between 0000 and 0255 (00 and
FF hex).
(During the adjustment, the value in A642 is
displayed from 00 to FF on the 7-segment
display.)
TIMX
A643
0 to 10 V
External analog setting
input connector
Potentiometer,
temperature sensor, etc.
Ladder program
Example: The production quantity could be changed by
changing the timer set value from 100 to 150.
When a voltage (0 to 10 V) is input
from a device such as a potentiometer
to the external analog setting input, the
PV in A643 is refreshed between 0000
and 00FF hex (0 to 255).
41. 12
Features and Main Functions Section 1-1
Connectability with Various Components (All Models)
USB Port for
Programming Devices
CX-One Support Software, such as the CX-Programmer, connects from the
USB port on a computer to the CP1H built-in peripheral USB port via commer-
cially available USB cable.
Expansion Capability for
Two Serial Ports (All
Models)
A maximum of two Serial Communications Boards each with one RS-232C
port or one RS-422A/485 port can be added. With a total of up to three ports,
including the USB port, this makes it possible to simultaneously connect a
computer, PT, CP1H, and/or various components, such as an Inverter, Tem-
perature Controller, or Smart Sensor.
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
Personal computer
CX-One (ver. 1.1 or higher)
(e.g., CX-Programmer ver. 6.1 or higher)
USB port
USB cable
Peripheral
USB port
RS-232C
RS-422A
CP1H
NS-series PT, personal computer, bar code reader, etc.
CP1W-CIF01 RS-232C
Option Board
CP1W-CIF11 RS-422A/485
Option Board
Inverter, etc. (See note 1.)
CP1H (or CJ1M)
(See note 2.)
1
2
3
4
ON
42. 13
Features and Main Functions Section 1-1
Note (1) The Modbus-RTU easy master (available for all models) makes it easy to
control Modbus Slaves (such as Inverters) with serial communications.
After the Modbus Slave address, function, and data have been preset in
a fixed memory area (DM), messages can be sent or received indepen-
dently of the program by turning software switches.
(2) By using the serial PLC Links (available for all models), a maximum of 10
words of data per CPU Unit can be shared independently of the program
among a maximum of nine CPU Units (CP1H-CP1H-CJ1M) using RS-
422A/485 Option Boards.
7-segment LED
Display (All Models)
A two-digit 7-segment LED display makes it easy to monitor PLC status.
This improves the human-machine interface for maintenance, making it easier
to detect troubles that may occur during machine operation.
• Displays error codes and details for errors detected by the CPU Unit.
Modbus-RTU
Communications can be executed independently of
the program by setting a Modbus-RTU command in
the DM and turning ON a software switch.
Inverter
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
COMM
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
COMM
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
RUN
INH
PRPHL
100CH 101CH
COMM COMM
EXP
L1 L2/N COM
0CH 1CH
01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
RS-422A/485
CP1H CPU Unit
(Master)
Data sharing CP1H CPU Unit
(Slave)
CP1H CPU Unit
(Slave)
CJ1M CPU Unit
(Slave)
8 CPU Units max.
2-digit 7-segment LED display
43. 14
Features and Main Functions Section 1-1
• Displays the progress of transfers between the CPU Unit and Memory
Cassette.
• Displays changes in values when using the analog control.
• Displays user-defined codes from special display instructions in the lad-
der program.
No-battery Operation
(All Models)
Programs, the PLC Setup, and other data can be automatically saved to the
CPU Unit's built-in flash memory. Moreover, DM Area data can be saved to
the flash memory and then used as initial data when the power is turned ON.
This allows programs and initial values (such as recipe setup data) in the DM
Area to be saved in the CPU Unit without the need to maintain a backup bat-
tery.
Memory Cassettes
(All Models)
Built-in flash memory data, such as programs and DM initial-value data, can
be stored on a Memory Cassette (optional) as backup data. In addition, pro-
grams and initial-value data can be easily copied to another CPU Unit using
the Memory Cassette to recreate the same system.
Security (All Models) A password registration function is provided for the CPU Unit to prevent unau-
thorized copy of ladder programs. If an attempt is made to read a ladder pro-
gram from a CX-Programmer, access to the program is denied if the password
that is entered does not match the registered password. If incorrect pass-
words are entered for five consecutive attempts, the CPU Unit does not
accept any more passwords for two hours.
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
RUN
INH
PRPHL
100CH 101CH
EXP
L1 L2/N COM
0CH 1CH
01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1H CPU Unit
Built-in flash
memory
Data saving capability
without a battery
Programs, DM initial values, etc.
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
RUN
INH
PRPHL
100CH 101CH
EXP
L1 L2/N COM
0CH 1CH
01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
MEMORY
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
RUN
INH
PRPHL
100CH 101CH
EXP
L1 L2/N COM
0CH 1CH
01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1H CPU Unit Another CP1H CPU Unit
Built-in flash
memory
Memory
Cassette
Can be automatically
transferred at startup.
Programs, DM initial values, etc.
44. 15
System Configuration Section 1-2
Expansion Capability
for CJ-series Special
I/O Units and CPU
Bus Units (All
Models)
A maximum of two CJ-series Special I/O Units or CPU Bus Units can be con-
nected via a CJ Unit Adapter. It is also possible to connect to upper level and
lower level networks, and to expand the system by using analog I/O.
1-2 System Configuration
1-2-1 Basic System
Maximum Number of Normal I/O Points
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1W-EXT01
CJ Unit Adapter CJ1W-TER01 CJ-series End Cover
(Included with CJ Unit Adapter.)
DIN Track
Can be expanded by connecting two CJ-series
CPU Bus Units and/or Special I/O Units.
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
RUN
INH
PRPHL
100CH 101CH
EXP
L1 L2/N COM
0CH 1CH
01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
Type Description Power supply
voltage
Model Normal built-in
inputs
Normal built-in
outputs
Weight
X Basic CPU Units 100 to 240 VAC CP1H-X40DR-A 24 DC inputs 16 relay outputs 740 g max.
24 VDC CP1H-X40DT-D 16 transistor (sink-
ing) outputs
590 g max.
CP1H-X40DT1-D 16 transistor (sourc-
ing) outputs
590 g max.
XA CPU Units with
built-in analog I/O
terminals
100 to 240 VAC CP1H-XA40DR-A 16 relay outputs 740 g max.
24 VDC CP1H-XA40DT-D 16 transistor (sink-
ing) outputs
590 g max.
CP1H-XA40DT1-D 16 transistor (sourc-
ing) outputs
590 g max.
Y CPU Unit with ded-
icated pulse I/O
terminals
24 VDC CP1H-Y20DT-D 12 DC inputs 8 transistor (sinking)
outputs
560 g max.
45. 16
System Configuration Section 1-2
Optional Products
Serial
Communications
Expansion
When serial communications are required for a CP1H CPU Unit, an RS-232C
or RS-422A/485 Option Board can be added.
This enables connection by serial communications to NS-series PTs, Bar
Code Readers, components such as Inverters, and computers without USB
ports (such as when using the CX-Programmer).
Option Boards for Serial Communications
Item Model Specifications Weight
Memory
Cassette
CP1W-ME05M Can be used to store user programs in
flash memory, parameters, DM initial
values, comment memory, FB pro-
grams, and data in RAM.
10 g max.
NS-series PT, personal computer, bar code reader, etc.
RS-232C
(Expansion)
CP1W-CIF01 RS-232C
Option Board
CP1W-CIF11 RS-422A/485C
Option Board
RS-422A (Expansion)
Inverter, etc.
Appearance Name Model Port Serial communications modes
RS-232C
Option Board
CP1W-CIF01 One RS-232C port
(D-Sub, 9 pins,
female)
Host Link, NT Link (1: N mode),
No-protocol, Serial PLC Link
Slave, Serial PLC Link Master,
Serial Gateway (conversion to
CompoWay/F, conversion to Mod-
bus-RTU), peripheral bus
RS-422A/485
Option Board
CP1W-CIF11 One RS-422A/485
port (terminal block
for ferrules)
COMM
COMM
46. 17
System Configuration Section 1-2
Unit Consumption
Currents
Note (1) The current consumption of the following is included with the current con-
sumption of the CPU Unit: CP1W-ME05M Memory Cassette, CP1W-CIF-
1 or CP1W-CIF11 Option Board, and CP1W-EXT01 CJ Unit Adapter.
(2) CPU Units taking a DC power supply do not provide an external power
supply.
1-2-2 System Expansion
A maximum of seven CPM1A Expansion Units or Expansion I/O Units can be
connected to a CP1H CPU Unit.
This allows for the expansion of various functions such as I/O points or tem-
perature sensor inputs.
When CP1W-CN811 I/O Connecting Cable is used, the cable length can be
extended by up to 80 cm, enabling installing the Units in two rows.
Up to seven Units can be added, and the maximum number of I/O points per
Unit is 40, so the maximum total number of expansion I/O points is 280.
Unit Model Current consumption External power supply
5 V DC 24 V DC
CPU Unit CP1H-XA40DR-A 0.430 A 0.180 A 0.3 A max.
CP1H-XA40DT-D 0.510 A 0.120 A ---
CP1H-XA40DT1-D 0.510 A 0.150 A ---
CP1H-X40DR-A 0.420 A 0.070 A 0.3 A max.
CP1H-X40DT-D 0.500 A 0.010 A ---
CP1H-X40DT1-D 0.500 A 0.020 A ---
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1H CPU Unit
A maximum of 7 CPM1A-series Expansion
I/O Units or Expansion Units can be added.
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1H CPU Unit DIN Track
CP1W-CN811
I/O Connecting Cable
47. 18
System Configuration Section 1-2
Maximum Normal I/O Points
CPM1A Expansion I/O Units
CPM1A Expansion Units
Type Power
supply
voltage
Model Built-in
normal
inputs
Built-in normal
outputs
Max.
number of
Expansion
I/O Units
Max.
number of
expansion
points
Max.total
I/O points
X
(Basic CPU
Units)
100 to
240 VAC
CP1H-X40DR-A 24 DC
inputs
16 relay outputs 7 280
(7 Units ×
40 points)
320
24 VDC CP1H-X40DT-D 16 transistor out-
puts (sinking)
CP1H-X40DT1-D 16 transistor out-
puts (sourcing)
XA
(CPU Units with
built-in analog
I/O terminals)
100 to
240 VAC
CP1H-XA40DR-A 16 relay outputs
24 VDC CP1H-XA40DT-D 16 transistor out-
puts (sinking)
CP1H-XA40DT1-D 16 transistor out-
puts (sourcing)
Y
(CPU Unit with
dedicated pulse
I/O terminals)
24 VDC CP1H-Y20DT-D 12 DC
inputs
8 transistor out-
puts (sinking)
300
Appearance Model Normal
inputs
Normal outputs Weight
CPM1A-40EDR 24 VDC:
24 inputs
16 relay outputs 380 g max.
CPM1A-40EDT 16 transistor outputs (sink-
ing)
320 g max.
CPM1A-40EDT1 16 transistor outputs (sourc-
ing)
CPM1A-20EDR1 24 VDC:
12 inputs
8 relay outputs 300 g max.
CPM1A-20EDT 8 transistor outputs (sinking)
CPM1A-20EDT1 8 transistor outputs (sourc-
ing)
CPM1A-8ED 24 VDC:
8 inputs
None 200 g max.
CPM1A-8ER None 8 relay outputs 250 g max.
CPM1A-8ET 8 transistor outputs (sinking)
CPM1A-8ET1 8 transistor outputs (sourc-
ing)
Name and
appearance
Model Specifications Weight
Analog I/O Units CPM1A-MAD01 2 analog
inputs
0 to 10 V/1 to 5 V/4
to 20 mA
Resolu-
tion: 256
150 g max.
1 analog
output
0 to 10 V/−10 to
+10 V/4 to 20 mA
CPM1A-MAD11 2 analog
inputs
0 to 5 V/1 to 5 V/0 to
10 V/−10 to +10 V/0
to 20 mA/4 to 20 mA
Resolu-
tion: 6,000
1 analog
output
1 to 5/0 to 10 V/−10
to +10 V/0 to 20 mA/
4 to 20 mA
IN CH
CH
OUT
00 01 02 03
08 09 10 11
04 05 06 07
00 01 02 03 04 05 06 07CH
CH EXP
COM 01 03 05 07 09 11
NC 00 02 04 06 08 10
NC 00 01 02 04 05 07
NC COM COM COM 03 COM 06
IN
00 02
01COM 03
COM 05 07
04 06
CH 00 01 02 03
08 09 10 11
EXP
IN CH
CH
OUT
00 01 02 03
08 09 10 11
04 05 06 07
00 01 02 03 04 05 06 07CH
CH EXP
COM 01 03 05 07 09 11
NC 00 02 04 06 08 10
NC 00 01 02 04 05 07
NC COM COM COM 03 COM 06
48. 19
System Configuration Section 1-2
Number of Allocated Words and Current Consumption for Expansion Units and Expansion I/O Units
Temperature
Sensor Units
CPM1A-TS001 2 inputs Thermocouple input
K, J
250 g max.
CPM1A-TS002 4 inputs
CPM1A-TS101 2 inputs Platinum resistance thermometer
input
Pt100, JPt100
CPM1A-TS102 4 inputs
DeviceNet I/O
Link Unit
CPM1A-DRT21 As a DeviceNet Slave, 32 inputs and 32 out-
puts are allocated.
200 g max.
CompoBus/S
I/O Link Unit
CPM1A-SRT21 As a CompoBus/S slave, 8 inputs and 8 out-
puts are allocated.
200 g max.
Unit Model Number of allocated
words
Current
consumption (mA)
Input Output 5 VDC 24 VDC
Expansion I/O Units 40 I/O points
24 inputs
16 outputs
CPM1A-40EDR 2 2 0.080 A 0.090 A
CPM1A-40EDT 0.160 A ---
CPM1A-40EDT1
20 I/O points
12 inputs
8 outputs
CPM1A-20EDR1 1 1 0.103 A 0.044 A
CPM1A-20EDT 0.130 A ---
CPM1A-20EDT1
8 inputs CPM1A-8ED 1 None 0.018 A ---
8 outputs CPM1A-8ER None 1 0.026 A 0.044 A
CPM1A-8ET 0.075 A ---
CPM1A-8ET1
Expansion
Units
Analog I/O Units A/D: 2 points
D/A: 1 point
CPM1A-MAD01 2 1 0.066 A 0.066 A
CPM1A-MAD11 0.083 A 0.110 A
Temperature
Sensor Units
Thermocouple
inputs
K/J
CPM1A-TS001 2 None 0.040 A 0.059 A
CPM1A-TS002 4
Platinum resis-
tance inputs
Pt/JPt
CPM1A-TS101 2 0.054 A 0.073 A
CPM1A-TS102 4
CompoBus/S
I/O Link Unit
8 inputs
8 outputs
CPM1A-SRT21 1 1 0.029 A ---
DeviceNet I/O
Link Unit
32 inputs
32 outputs
CPM1A-DRT21 2 2 0.048 A ---
Name and
appearance
Model Specifications Weight
IN CH
CH
OUT
00 01 02 03
08 09 10 11
04 05 06 07
00 01 02 03 04 05 06 07CH
CH EXP
COM 01 03 05 07 09 11
NC 00 02 04 06 08 10
NC 00 01 02 04 05 07
NC COM COM COM 03 COM 06
IN CH
CH
OUT
00 01 02 03
08 09 10 11
04 05 06 07
00 01 02 03 04 05 06 07CH
CH EXP
COM 01 03 05 07 09 11
NC 00 02 04 06 08 10
NC 00 01 02 04 05 07
NC COM COM COM 03 COM 06
IN CH
CH
OUT
00 01 02 03
08 09 10 11
04 05 06 07
00 01 02 03 04 05 06 07CH
CH EXP
COM 01 03 05 07 09 11
NC 00 02 04 06 08 10
NC 00 01 02 04 05 07
NC COM COM COM 03 COM 06
49. 20
System Configuration Section 1-2
1-2-3 System Expansion with CJ-series Units
A maximum of two CJ-series Special I/O Units or CPU Bus Units can be con-
nected. In order to connect them, a CP1W-EXT01 CJ Unit Adapter and a
CJ1W-TER01 End Cover are required. These Units make it possible to add
serial communication functions, such as network communications or protocol
macros.
Required Units
Main Connectable CJ-
series Units
The main CPU Bus Units and Special I/O Units that can be connected are
listed in the following table.
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
DIN Track
PFP-M
End Plates
CP1W-EXT01
CJ Unit Adapter
CJ-series
CPU Bus Units
Special I/O Units
CJ-series
CJ1W-TER01 End Cover
(Included with CJ Unit
Adapter.)
Name Model Description Weight
CJ Unit Adapter CP1W-EXT01 Mounting a CJ Unit Adapter to the right of the
CP1H CPU Unit makes it possible to connect up
to two CJ-series Special I/O Units or CPU Bus
Units.
Note The CJ Unit Adapter comes packaged
with one CJ1W-TER01 End Cover.
40 g max.
Classification Unit name Model Current
consumption
(5 VDC)
Weight
CPU Bus
Units
Ethernet Units CJ1W-ETN11/21 0.38 A 100 g max.
Controller Link Unit CJ1W-CLK21-V1 0.35 A 110 g max.
Serial Communica-
tions Units
CJ1W-SCU21-V1 0.28 A 110 g max.
CJ1W-SCU41-V1 0.38 A
DeviceNet Unit CJ1W-DRM21 0.29 A 118 g max.
50. 21
System Configuration Section 1-2
Simultaneously
Connecting
Expansion I/O Units
and CJ-series Units
When Expansion Units or Expansion I/O Units are connected simultaneously
with CJ-series Special I/O Units or CPU Bus Units, they cannot be connected
in a straight line with the CP1H CPU Unit.
As shown in the diagram below, use a DIN Track to mount the CP1H CPU Unit
and CJ-series Units, and use CP1W-CN811 I/O Connecting Cable to connect
the Expansion Units or Expansion I/O Units.
Note Only one I/O Connecting Cable can be used per System.
Special I/O
Units
CompoBus/S Mas-
ter Unit
CJ1W-SRM21 0.15 A 66 g max.
Analog Input Units CJ1W-AD081/081-V1/041-V1 0.42 A 140 g max.
Analog Output Units CJ1W-DA041/021 0.12 A 150 g max.
CJ1W-DA08V 0.14 A
Analog I/O Unit CJ1W-MAD42 0.58 A 150 g max.
Process Input Units CJ1W-PTS51/52 0.25 A 150 g max.
CJ1W-PTS15/16 0.18 A
CJ1W-PDC15 0.18 A
Temperature Con-
trol Units
CJ1W-TC@@@ 0.25 A 150 g max.
Position Control
Units
CJ1W-NC113/133/213/233 0.25 A 150 g max.
CJ1W-NC413/433 0.36 A
High-speedCounter
Unit
CJ1W-CT021 0.28 A 100 g max.
ID Sensor Units CJ1W-V600C11 0.26 A 100 g max.
CJ1W-V600C12 0.32 A 130 g max.
Classification Unit name Model Current
consumption
(5 VDC)
Weight
SYSMAC
CP1H
BATTERY
MEMORY
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CP1H
CJ Unit Adapter
CJ-series Units
CP1W-CN811
I/O Connecting Cable
(0.8 m)
51. 22
System Configuration Section 1-2
1-2-4 Restrictions on System Configuration
The following restrictions apply to the CPM1A Expansion Units, CPM1A
Expansion I/O Units, and CJ-series Units that can be connected to CP1H
CPU Units.
■ Number of Expansion Units and Expansion I/O Units Connected
A maximum of seven Units can be connected. If eight or more Units are con-
nected, an I/O UNIT OVER error will occur and the PLC will not operate.
■ Number of Words Allocated
The total number of either input or output words allocated to Expansion Units
and Expansion I/O Units must be no more than 15. Even if no more than
seven Units are connected, an I/O UNIT OVER error will be generated if 16 or
more input or output words are allocated.
■ Current Consumption
The total combined current consumption of the CP1H CPU Unit, Expansion
Units, Expansion I/O Units, and CJ-series Units must be no more than 2 A for
5 V and 1 A for 24 V and the total power consumption must be no more than
30 W. For CPU Units with AC power supply, the current consumption from
external 24-VDC power supply output must be included.
■ Number of CJ-series Units Connected
No more than two CJ-series Special I/O Units or CPU Bus Units can be con-
nected to the CP1H via a CJ Unit Adapter. No CJ-series Basic I/O Units can
be connected.
Example: Calculating the Limit on the Number of Connected Units
In this example, because each CPM1A-TS002 Temperature Sensor Unit is
allocated four input words, no more than three of these Units can be con-
nected. (Three Units × four words = 12 words.) After these have been con-
nected, there remain unallocated three input words and 15 output words. The
following table provides an example of Units that can be mounted in combina-
tion without exceeding these limits.
Combination Example
Number of Units CP1H-X40DR-A TS002 × 3 + TS001 × 1 + 20EDT × 1 + 8ER × 2 Total: 7 Units ≤ 7 Units
Input words --- 4 words × 3 Units
= 12 words
2 words × 1 Unit
= 2 words
1 word × 1 Unit
= 1 word
0 words Total: 15 words ≤ 15 words
Output words --- 0 words 0 words 1 word × 1 Unit
= 1 word
1 word × 2 Units
= 2 words
Total: 3 words ≤ 15 words
Current
consump-
tion
5 V 0.420 A 0.040 A × 3
= 0.120 A
0.040 A × 1
= 0.040 A
0.130 A × 1
= 0.130 A
0.026 A × 2
= 0.0520 A
Total: 0.762 A ≤ 2 A
24 V 0.070 A 0.059 A × 3
= 0.177 A
0.059 A × 1
= 0.059 A
0 A 0.044 A × 2
= 0.088 A
Total: 0.394 A ≤ 1 A
Power con-
sumption
5 V × 0.762 A = 3.81 W
24 V × 0.394 A = 9.46 W
Total: 13.27 W ≤ 30 W
52. 23
System Configuration Section 1-2
■ Restrictions for the Ambient Temperature
Restrictions in the System Configuration
Configure the system within the restrictions for the output load current, simul-
taneously ON inputs, and total power consumption.
Power Supply Voltage Specifications for CPU Units with DC Power and
Transistor Outputs
When connecting CPM1A Expansion I/O Units with Relay Outputs to CPU
Units with DC Power and Transistor Outputs (CP1H-X40DT(1)-D, CP1H-
XA40DT(1)-D, and CP1H-Y40DT(1)-D), use a power supply voltage of
24 VDC ±10% if connecting more than three Expansion I/O Units or if the
ambient temperature is greater than 45°C.
Mounting Restriction
When connecting CPM1A Expansion Units or Expansion I/O Units, provide a
space of approximately 10 mm between the CPU Unit and the first Expansion
Unit or Expansion I/O Unit.
If sufficient space cannot be provided between the CPU Unit and the first
Expansion Unit or Expansion I/O Unit, reduce the temperatures in the above
derating curves for the output load current, number of simultaneously ON
inputs, and total power consumption by 5°C.
Model Output load current Simultaneously ON inputs Total power
consumption
CP1H-X40DT-D
CP1H-X40DT1-D
CP1H-XA40DT-D
CP1H-XA40DT1-D
CP1H-Y20DT-D
CP1H-X40DR-A
CP1H-XA40DR-A
100%
67%
50 55
Ambient temperature (°C)
100%
Input voltage:
26.4 V
55
Ambient temperature (°C)
100%
55
Ambient temperature (°C)
100%
75%
47 55
Ambient temperature (°C)
100%
67%
47 55
Ambient temperature (°C)
Input voltage: 24 V
Input voltage:
26.4 V
100%
75%
47 55
Ambient temperature (°C)
10 mm
CP1H CPU Unit Expansion I/O Units or Expansion Units
SYSMAC
CP1H
BATTERY
MEMORY
AC100-240V
PERIPHERAL
POWER
ERR/ALM
BKUP
100CH 101CHDC24V0.3A
OUTPUT
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
CH
NC
NC
NC
NC
NC
NC
COM
COM COM COM COM COM COM03 06 01 03 06
00 02 04 06 08 10
00 01 02 04 05 07 00 02 04 05 07
00 02 04 06 08 10
01 03 05 07 09 11 01 03 05 07 09 11
IN
40EDR
OUT
CH CH
CH CH EXP
CH
CH
CH
111009080706050403020100
111009080706050403020100
0706050403020100
0706050403020100
CH
NC
NC
NC
NC
NC
NC
COM
COM COM COM COM COM COM03 06 01 03 06
00 02 04 06 08 10
00 01 02 04 05 07 00 02 04 05 07
00 02 04 06 08 10
01 03 05 07 09 11 01 03 05 07 09 11
IN
40EDR
OUT
CH CH
CH CH EXP
CH
CH
CH
111009080706050403020100
111009080706050403020100
0706050403020100
0706050403020100
CH
NC
NC
NC
NC
NC
NC
COM
COM COM COM COM COM COM03 06 01 03 06
00 02 04 06 08 10
00 01 02 04 05 07 00 02 04 05 07
00 02 04 06 08 10
01 03 05 07 09 11 01 03 05 07 09 11
IN
40EDR
OUT
CH CH
CH CH EXP
CH
CH
CH
111009080706050403020100
111009080706050403020100
0706050403020100
0706050403020100
53. 24
Connecting Programming Devices Section 1-3
1-3 Connecting Programming Devices
“Programming Device” is a general term for a computer running programming
and debugging software used with OMRON Programmable Controllers.
The CX-Programmer (Ver. 6.1 and later), which runs on Windows, can be
used with CP-series Programmable Controllers. (See note.)
Note A Programming Console cannot be used with CP-series Program-
mable Controllers.
Devices can be connected to the USB port or to a serial port.
1-3-1 Connecting to a USB Port
Connect the computer running the CX-One Support Software (e.g., the CX-
Programmer) using commercially available USB cable to a standard periph-
eral USB port.
The peripheral USB port (conforming to USB 1.1, B connector) is a dedicated
port for connecting Support Software, such as the CX-Programmer.
Items Required for USB Connection
POWER
ERR/ALM
BKUP
100CH 101CH
1CH
EXP
L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11
00 02 04 06 08 10 00 02 04 06 08 10
00 01 02 03 04 06 00 01 03 04 06
COM COM COM COM 05 07 COM 02 COM 05 07
IN
OUT
Personal computer
CX-One (CX-Programmer, etc.)
USB port
USB cable
Peripheral
USB port
Operating system Windows 98, Me, 2000, or XP
Support Software CX-Programmer Ver. 6.1 (CX-One Ver. 1.1)
USB driver Included with above Support Software.
USB cable USB 1.1(or 2.0) cable (A connector-B connector), 5 m max.
54. 25
Connecting Programming Devices Section 1-3
USB Connection
Procedure
The procedure for first connecting a computer to the CP1H peripheral USB
port is described below.
It is assumed that the Support Software has already been installed in the
computer.
Installing the USB Driver The installation procedure depends on the OS of the computer. The following
procedures are for Windows XP and Windows 2000.
Windows XP
Turn ON the power supply to the CP1H, and connect USB cable between the
USB port of the computer and the peripheral USB port of the CP1H.
After the cable has been connected, the computer will automatically recognize
the device and the following message will be displayed.
1,2,3... 1. If the following window appears, select the No, not this time Option and
then click the Next Button. This window is not always displayed.
55. 26
Connecting Programming Devices Section 1-3
2. The following window will be displayed. Select the Install from a list of spe-
cific location Option and then click the Next Button.
3. The following window will be displayed. Click the Browse Button for the In-
clude this location in the search Field, specify C:Program FilesOM-
RONCX-ServerUSBwin2000_XPInf, and then click the Next Button.
The driver will be installed. (“C:” indicates the installation drive and may
be different on your computer.)
56. 27
Connecting Programming Devices Section 1-3
4. Ignore the following window if it is displayed and click the Continue Any-
way Button.
5. The following window will be displayed if the installation is completed nor-
mally. Click the Finish Button.
Windows 2000
Turn ON the power supply to the CP1H, and connect USB cable between the
USB port of the computer and the peripheral USB port of the CP1H.
After the cable has been connected, the computer will automatically recognize
the device and the following message will be displayed.
57. 28
Connecting Programming Devices Section 1-3
1,2,3... 1. The following message will be displayed. Click the Next Button.
2. The following window will be displayed.
58. 29
Connecting Programming Devices Section 1-3
3. Select the Search for a suitable driver for the device (recommended) Op-
tion and then click the Next Button. The following window will be displayed.
From the list in the window, select the Specify location Checkbox and then
click the Next Button.
4. Click the Browse Button, specify C:Program FilesOMRONCX-Serv-
erUSBwin2000_XPInf, and then click the Next Button. (“C:” indicates
the installation drive and may be different on your computer.)
5. A search will be made for the driver and the following window will be dis-
played. Click the Next Button. The driver will be installed.
59. 30
Connecting Programming Devices Section 1-3
6. After the driver has been successfully installed, the following window will
be displayed. Click the Finish Button.
Connection Setup Using the CX-Programmer
1,2,3... 1. Select CP1H as the device type in the Change PLC Dialog Box and con-
firm that USB is displayed in the Network Type Field.
2. Click the OK Button to finish setting the PLC model. Then connect to the
CP1H by executing the CX-Programmer's online connection command.
60. 31
Connecting Programming Devices Section 1-3
Checking after Installation
1,2,3... 1. Display the Device Manager at the computer.
2. Click USB (Universal Serial Bus) Controller, and confirm that OMRON
SYSMAC PLC Device is displayed.
Re-installing the USB
Driver
If the USB driver installation fails for some reason or is cancelled in progress,
the USB driver must be reinstalled.
Checking USB Driver Status
1,2,3... 1. Display the Device Manager on the computer.
2. If USB Device is displayed for Other devices, it means that the USB driver
installation has failed.