1. Various master data such as cost elements, activity types, cost centers, overhead keys, overhead groups, calculation bases, costing sheets, and costing variants are created to enable product costing.
2. Materials for raw materials and finished goods are created along with their associated data such as BOM, routings, and cost components.
3. Planning is done for cost centers, machine hours, and overhead rates.
4. The document provides steps to set up product costing in SAP including creating necessary master data, materials, BOM, routings and planning.
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Managerial accounting-v1.3
1. MANAGERIAL ACCOUNTING
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Contents
PRODUCT COSTINGS ................................................................................................................. 2
Cost sheet format for finished Goods ......................................................................................... 2
How you calculate the production cost....................................................................................... 2
Costing sheet for TAMFG01 (Finished Goods) ......................................................................... 2
Creation of Secondary cost elements (KA06) ............................................................................ 3
Creation of Activity types (KL01) (For Machine hours)............................................................ 3
Creation of Cost centre (KS01)................................................................................................... 4
Define Overhead keys (OKOG).................................................................................................. 4
Define Overhead Groups (OKZ2) .............................................................................................. 4
Define Calculation base (KZB2) ................................................................................................ 4
Define Percentage Overhead rate................................................................................................ 5
Define Credits ............................................................................................................................. 5
Define costing sheet (KZS2)....................................................................................................... 6
Assign Costing sheet to costing variants (OKKN) ..................................................................... 6
Define Cost components structure (OKTZ)................................................................................ 6
Creation of person responsible for work center (OP10)............................................................. 7
Define MRP Controller (OMD0) (Material requirement planning) ........................................... 7
Define Floats (OMDC) ............................................................................................................... 8
Define Production Scheduler (OPJ9).......................................................................................... 8
Cost Centre Planning (KP06)...................................................................................................... 8
Planning of Machine hours (KP26) ............................................................................................ 8
Machine hour rate Calculation (KSPI) ....................................................................................... 9
Material Creation (Raw-material)............................................................................................... 9
New Material Creation (Finished Goods)................................................................................. 10
Creation of bill Material (CS01) (BOM) .................................................................................. 10
Creation of work centre (CR01) ............................................................................................... 11
Creation of Routings (CA01).................................................................................................... 11
Creation of Cost estimates with Quantity structure (CK11N).................................................. 11
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PRODUCT COSTINGS
Its product costing we are using for value at the inventory data flow from FICO, MM, PP
Module
Cost sheet format for finished Goods
Raw-material - *****
Raw-material overhead rate - *****
Production cost - *****
Cost of manufacturing - *****
Add Selling and Administration expe- *****
Cost of Goods sold - *****
How you calculate the production cost
Production cost values
Salaries - 200000
Wages - 500000
Rent - 20000
720000
In our organization we have 100 machines all this machine we are using 24 hours in every period
Calculate the machines hours
100*24*30 = 72000 hours
Machine hour rate calculate
Total Production cost - 720000
Total Machine hour per month - 72000
Machine Per hour rate = 10
Costing sheet for TAMFG01 (Finished Goods)
TAMRW01 (Raw-material) - 75
TAMRW02 - 100
Raw-material OH - 175
Add 10% OH Raw-material - 17.5
Add 10% Machine cost (5*10) - 50
Cost of manufac value - 242.5
Add Selling and Admin Expenses -
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Creation of Secondary cost elements (KA06)
1- Overhead cost elements
2- Activity cost elements
Path: Sap easy access β Accounting β Controlling β Cost element accounting β Master data
β Cost elements β Individual processing β Create secondary
Cost elements β 1100000 (Any)
Valid from β 01-04-2009 to 31-12-9999
Click on Master data tab
Name β Raw-material OH
Description β Raw-material OH
Cost element category β 41 (OH rate)
Press enter key and Save
Cost elements β 1200000 (Any)
Valid from β 01-04-2009 to 31-12-9999
Click on Master data tab
Name β Activity cost elements
Description β Activity cost elements
Cost elements category β 43 (Internal allocation)
Press enter key and Save
Creation of Activity types (KL01) (For Machine hours)
Path: Sap easy access β Accounting β Cost centre accounting β Master data β Activity type
β Individual processing β Create
Activity type β MAC
Valid from β 01-04-2009 to 31-12-9999
Click on Master data tab
Name β Machine hours
Description β Machine hours
Activity unit β H (Hours)
CCTR-Category - * (For all cost elements)
ATYP Category β 1 (Manual entry, Manual allocation)
Allocation Cost elements β 1200000 (Activity cost elements)
Press enter key and Save
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Creation of Cost centre (KS01)
Go to KS01 Create the following Cost centre under Production departments
Department β G
Department β H
Define Overhead keys (OKOG)
Path: Spro β Img β Controlling β Product cost controlling β Product cost planning β Basic
settings for material settings β Overhead β Define overhead keys
Click on new entries
Overheads Description
OHA RM overhead key
Press enter key and Save
Comeback
Define Overhead Groups (OKZ2)
Path: Same
Click on new entries
Valuation area OH Group OH key Name of OH Group
TAPL (Plant) OHG OHA RM OH Group
Press enter key and Save
Comeback wise
Define Calculation base (KZB2)
Path: Same as up to Overhead β costing sheet components β Define calculation bases
Click on new entries
Base Name
RA Raw-material
Press enter key and Save
Now Select RA
Double click on Details folder
Controlling area β TACO
Click on Save
Click on new entries
From cost elements To cost elements
4000001 4000100
Press enter key and Save
Comeback three times
Click on new entries
Base Name
RB Production cost
Press enter key and Save
Now Select RB
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Double click on Details folder
Controlling area β TACO
Click on Save
Click on new entries
From cost elements To cost elements
4000101 4000200
1200000 1200000
Press enter key and Save
Comeback four times
Define Percentage Overhead rate
Path: Same
Click on new entries
Overhead rate Name Dependency
RC Raw-material OH rate D010 (OH Type/OH Key)
Press enter key and Save
Now select RC
Double click on Details folder (tick mark)
Click on new entries
Valid from To Co area OH Type OH Key Percentage
01-04-2009 31-12-2010 TACO 2 (Plan) OHA 15
01-04-2009 31-12-2010 TACO 1 (Actu) OHA 10
Press enter key and Save
Comeback four times
Define Credits
Path: Same
Click on new entries
Credits Name
RD RM Credit key
Press enter key
Now select RD
Double click on Details
Controlling area β TACO
Click on Save
Click on new entries
Valid to Cost elem Fix % Cost centre
31-03-2010 1100000 100 Dep β H
Press enter key and Save
Comeback four times
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Define costing sheet (KZS2)
Path: Same as up to Overhead β Define costing sheet
Click on new entries
Cost sheet Description
COST (Any) Cost sheet for TAST
Press enter key and Save
Double click on Costing sheet rows folder
Click on new entries
Row Base Overhead Description From To row Credit
10 RA
20 RC 10 10 RD
30 RB
40 Cost of Manuf 10 30
Press enter key and Save
Comeback four times
Assign Costing sheet to costing variants (OKKN)
Path: Spro β Img β Controlling β Product cost controlling β Product cost planning β
Material cost estimates with quantity structure β Defining costing variants
Select PPC 1 β Structured cost Est (mat)
Click on Details field
Click on valuation variants tab
Click on Create field
Click on new entries
In plant β TAPL
Press enter key and Save
Comeback
Select 001 β TAPL Valuation variants
Click on Details botton
Click on Overhead tab
Costing sheet - COST Costing sheet for TAST
Costing sheet β COST Costing sheet for TAST
Click on Save
Comeback four times
Define Cost components structure (OKTZ)
Path: Same as up to Product cost planning β Basic settings for Material costing β Define cost
components structure
Select 01 Cost components structure
Double click on Cost components with Attributes folder
Select 01 - 10 - Raw-material
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Double click Assignment : Cost components folder
Click on new entries
Cost comp structure Chrt ac From cost To cost Cost Comp
01 CHAC 4000001 400099 10
Press enter key and Save
Double click on Cost components with Attributes folder
Select 01 - 80 Material Overhead
Double click Assignment : Cost components folder
Click on new entries
Cost comp structure Chrt ac From cost To cost Cost Comp
01 CHAC 1100000 1100000 80
Press enter key and Save
Double click on Cost components with Attributes folder
Select 01 - 50 - Production machine
Double click Assignment : Cost components folder
Click on new entries
Cost comp structure Chrt ac From cost To cost Cost Comp
01 CHAC 4000100 4000199 50
01 CHAC 1200000 1200000 50
Press enter key and Save
Double click on Cost Components structure folder
Click on Active check box in front of 01 (Tick mark)
Click on Save
Creation of person responsible for work center (OP10)
Path: Spro β Img β Production β Basic data β Work centre β General Data β Determine
person responsible
Click on new entries
Plant Person responsible Person responsible for work centre
TAPL UBAID UBAID
Press enter key and Save
Comeback wise
Define MRP Controller (OMD0) (Material requirement planning)
Path: Same as up to Production β Material requirements planning β Master data β Define
MRP Controllers
Click on new entries
Plant β TAPL
MRP Controller β B β B (Any)
Press enter key and Save
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Define Floats (OMDC)
Path: Same as up to material requirements planning β Planning β Scheduling and Capacity
parameters β Define floats
Click on new entries
Plant Margin Opening perce FI Before FI After Ref-Per
TAPL TAMR (Any) 2 2 2 2
Press enter key and Save
Comeback wise
Define Production Scheduler (OPJ9)
Path: Same as up to Production β Shop floor control β Master data β Define Production
scheduler
Click on new entries
Plant Produc scheduler Description
TAPL C (Any) C
Press enter and Save
Comeback wise
Cost Centre Planning (KP06)
Go to KP06
Version β 0
From Period β 2 To Period β 2
Fiscal year β 2009
Cost centre - Dep β G
Cost elements β Salary Account
Select form based
Press F5
Plan fixed cost
720000
Press Save
Planning of Machine hours (KP26)
Path: Sap easy access β Accounting β Controlling β Cost centre accounting β Planning β
Activity output/price β Change (KP26)
Version β 0
From Period β 2 To Period β 2
Fiscal year β 2009
Act type - MAC
Select form based
Press F5
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Planned Activity
72000
Press enter and Save
Machine hour rate Calculation (KSPI)
Path: Same as up to Planning β Allocation β Price calculation
Cost centre group β Prod
Version β 0
From period β 2 to - 2
Fiscal year β 2009
Select Test Run
Select Detail list
Press F8 for execute and Save
Go back
Deactivate the Test run check box and again Press F8 for execute
Click on Save
Material Creation (Raw-material)
Go to MM01 Create 2 Material TARM01, TARM02
Material β TARM01
Industry sector β Mechanical eng
Material type β ROH
Select views tab
Select Basic data 1, Purchasing, General plan data / Storage 1, Accounting 1
Organizational level tab
Plant β TAPL
Storage location β HYD (Tick mark)
Material β TARM02 β Raw-material
Base unit β Kg Material Group β ST
Click on Purchasing tab
Purchasing group β TAPR
Click on Accounting 1 tab
Valuation class β 3000
Price control key β V (Moving price)
Moving Price β 100
Press enter and Save.
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New Material Creation (Finished Goods)
Material β TAFG01
Industry sector β Mechanical eng
Material type β FERT
Select views tab
Select Basic data1, MRP1, MRP2, Work scheduling, General plan data / Storage1, Accounting1,
Costing1.
Organizational level tab
Material β Finished Products
Base unit β Kg Material Group β ST
Click on MRP1 tab
MRP Type β PD (Standard)
MRP Controller - B
Lot size β Ex
Click on MRP2 tab
Schedule margin key β TMR
Click on Work Scheduling tab
Production scheduler β C
Click on Accounting1 tab
Valuation class β 7920
Standard price β 300
Click on Costing1 tab
Overhead group β OHG
Click on Save
Availability check β KP (No check)
Again Save it.
Creation of bill Material (CS01) (BOM)
Path: Sap easy access β Logistics β Production β Master data β Bill of Material β Bill of
Material β Material BOM β Create
Material β TAFG01
Plant β TAPL
BOM Usage β 1
Press enter
Components Qty
TARW01 1
TARW02 1
Press enter key and Save
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Creation of work centre (CR01)
Path: Same as up to Master data β Work centre β Work centre β Create
Work centre β Dep β G
Work centre category β 0001 (Machine)
Click on Basic data tab
Work centre β Department β G
Press enter
Person responsible β UBAID
Usage β 009 (All task)
Standard valuation Key β SAP1 (Normal Production)
Click on Costing tab
Start date β 01-04-2009
Cost centre β Dep β G
Activity Description Activity type Activity unit Formulas
Machine MAC H (Hours) SAP002 (Machine time)
Press enter and Save
Creation of Routings (CA01)
Path: Same as up to Master data β Routing β Routings β Standard routings β Create
Material β TAFG02
Plant β TAPL
Press enter key
Usage β 1
Status β 4
Click on operation tab
Work centre Control key
Dep β G PP01 (In house Production)
Select this line item
Double click on 0010
Standard value Unit
Machines 5 H
Press enter and Save
Creation of Cost estimates with Quantity structure (CK11N)
Path: Sap easy access β Accounting β Controlling β Product cost controlling β Product cost
planning β Material costing β Cost estimates with quantity structure β Create
Material β TAFG02
Plant β TAPL
Costing Data
Costing variants β PPC1
Costing Version β 1
Click on Dates tab
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Costing date from β Current Date
Costing Date to - 31-12-9999
Quantity structure date β Current Date
Valuation date β Current date
Press enter key