This presentation introduces various types of lights used in machine vision applications, their important selection parameters. It also includes the basic components and a checklist of manufacturing process.
2. What is a mvL ight?
[1 ][2]
â Product illumination to acquire desired information
â Appropriate lighting component selection relates directly to
successful application deployment
â Software algorithm are incapable of revealing / enhancing poorly
illuminated features
2
https://www.opto-e.com/basics/light-basics [1 ]
https://www.ni.com/en-in/innovations/white-papers/1 2/a-practical-guide-to-machine-vision-lighting.html [2]
3 P rimary S election C onsiderations
Maximizethe contrast of the
features under inspection.
Minimizethe contrast of the
features of no interest
Provide Robust illumination by
getting rid of unwanted variations due
to:
Ambient light & Irrelevant components
to inspection
11. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
11
https://www.engatechvision.com/images/mvaposter.pdf [4]
12. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
12
https://www.engatechvision.com/images/mvaposter.pdf [4]
13. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
13
https://www.engatechvision.com/images/mvaposter.pdf [4]
14. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
14
https://www.engatechvision.com/images/mvaposter.pdf [4]
15. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
15
https://www.engatechvision.com/images/mvaposter.pdf [4]
16. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
Light Tent / Dome Light
16
https://www.engatechvision.com/images/mvaposter.pdf [4]
17. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
Light Tent / Dome Light
Strobed Lighting
17
https://www.engatechvision.com/images/mvaposter.pdf [4]
18. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
Light Tent / Dome Light
Strobed Lighting
18
Structured Lighting
https://www.engatechvision.com/images/mvaposter.pdf [4]
19. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
Light Tent / Dome Light
Strobed Lighting
19
Structured Lighting
Co-Axial Lighting
https://www.engatechvision.com/images/mvaposter.pdf [4]
20. Diffused Front Lighting
Directional Front Lighting
Polarized Front Lighting
Dark Field Lighting
Diffused Back Lighting
Polarized Back Lighting
Telecentric / Collimated Back Lighting
Low Angle Lighting
Light Tent / Dome Light
Strobed Lighting
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Structured Lighting
Co-Axial Lighting
Combined / Advanced Lighting
https://www.engatechvision.com/images/mvaposter.pdf [4]
22. Illumination E ffects [2]
22
Candy pieces - (a) White light & Color Camera, (b) White light & Monochrome Camera, (c) Red light, (d) Red &
Green light, (e) Green light, (f) Blue light.
23. Illumination E ffects [2]
23
Bottle - Left - Illuminated with Red ring light. Bottle - Right - Illuminated with UV fluorescent light.
24. Illumination E ffects [2]
24
Glossy paper sample - Left image under diffuse white light. Right image under diffused IR light.
25. Illumination E ffects [2]
25
Assembled PCB Inspection - Left image under Red light - Right image under IR light.
26. Illumination E ffects [2]
26
A transparent plastic six-pack can holder - Left image under Red back light - Right image under Red back light
with the addition of a polarizer pair.
27. Illumination E ffects [2]
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Bottle - (a) Coaxial ring light without polarizers, (b) Coaxial ring light with polarizers (some residual glare), (c)
Off-axis (light axis parallel to the sample long axis) ring light without polarizers.
28. mvL ight S election C onsiderations [2]
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Physical Environment
⢠Field of View
⢠Working Distance
⢠Size of Product
⢠Product access restrictions /
Constraints
⢠Part Characteristics -
Stationary / moving
inspections
⢠Shocks / Vibrational impacts
⢠Ergonomics & Safety
Product
⢠Material Finish / type / texture /
color
⢠Reflectivity
⢠Geometry / Shape of Product
⢠Ambient / self-inflicted Light
contamination / interference
Vision System
⢠Lighting geometry
⢠Camera & Optical properties
⢠Features of Interest
⢠Additional Components - ex.
Filters
⢠Color of light
⢠Type of illumination source
⢠Power requirement
⢠Cost
29. Additional C onsiderations [1 ][2]
29
* Additional references at the end of presentation
ď§ Wavelength
⢠Materials reflect / absorb wavelengths of light
differentially.
⢠Like colors reflect - surfaces are brightened
⢠Opposing colors absorb - surfaces are darkened.
30. Additional C onsiderations [1 ][2]
30
* Additional references at the end of presentation
ď§ Wavelength
⢠Materials reflect / absorb wavelengths of light
differentially.
⢠Like colors reflect - surfaces are brightened
⢠Opposing colors absorb - surfaces are darkened.
ď§ Filters
[5][6][7]
⢠Allows selective light transmission
⢠Does not have optical power
⢠Selective illumination, isolating wavelength,
reduce ambient noise
Absorption Filter Interference / Dichroic Filter
Polarizer FilterNeutral Density Filter
31. Additional C onsiderations [1 ][2]
31
* Additional references at the end of presentation
ď§ Wavelength
⢠Materials reflect / absorb wavelengths of light
differentially.
⢠Like colors reflect - surfaces are brightened
⢠Opposing colors absorb - surfaces are darkened.
ď§ Filters
[5][6][7]
⢠Allows selective light transmission
⢠Does not have optical power
⢠Selective illumination, isolating wavelength,
reduce ambient noise
ď§ Diffuser
[8]*
⢠Material that diffuses or scatters light
⢠Transmits soft & evenly distributed light
⢠White surface, Glass, Teflon, Holographs, Acrylic
32. Additional C onsiderations [1 ][2]
32
* Additional references at the end of presentation
ď§ Wavelength
⢠Materials reflect / absorb wavelengths of light
differentially.
⢠Like colors reflect - surfaces are brightened
⢠Opposing colors absorb - surfaces are darkened.
ď§ Filters
[5][6][7]
⢠Allows selective light transmission
⢠Does not have optical power
⢠Selective illumination, isolating wavelength,
reduce ambient noise
ď§ Diffuser
[8]*
⢠Material that diffuses or scatters light
⢠Transmits soft & evenly distributed light
⢠White surface, Glass, Teflon, Holographs, Acrylic
ď§ Structured Illumination
⢠Projection of light with a known shading pattern
⢠Detect & measure deformation of pattern on scene
⢠Used in 3D reconstruction of objects
33. Additional C onsiderations [1 ][2]
33
* Additional references at the end of presentation
ď§ Wavelength
⢠Materials reflect / absorb wavelengths of light
differentially.
⢠Like colors reflect - surfaces are brightened
⢠Opposing colors absorb - surfaces are darkened.
ď§ Filters
[5][6][7]
⢠Allows selective light transmission
⢠Does not have optical power
⢠Selective illumination, isolating wavelength,
reduce ambient noise
ď§ Diffuser
[8]*
⢠Material that diffuses or scatters light
⢠Transmits soft & evenly distributed light
⢠White surface, Glass, Teflon, Holographs, Acrylic
ď§ Structured Illumination
⢠Projection of light with a known shading pattern
⢠Detect & measure deformation of pattern on scene
⢠Used in 3D reconstruction of objects
ď§ Strobing / Pulsing
⢠Freeze the motion of fast moving objects
⢠Increased Life, Low power dissipation & Heating
34. L ights Manufacturing
PROCESS
⢠Design
⢠Fabrication / Machining
⢠Coating / Finishing
⢠Soldering
⢠Assembly
⢠Wiring / Cabling
⢠Testing & Verification
⢠Final Finishing
COMPONENTS
â˘High power LEDs
â˘LED Driver
â˘Teflon coated wire
â˘Multi-core cable
â˘Miniature connectors (M/F pair)
â˘Power handling / dissipating
electronics
â˘Aluminium Sheet / Block (For Body)
It is a good practive to have a test validation report which includes testing parameters and performance measurement metrics.
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