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© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 1
The Basics of Lean Six Sigma
14.03.2016
Knowledge Sharing
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 2
Meaning of Lean Six Sigma
• Lean Six Sigma is a combination of two powerful methods Lean
manufacturing and Six Sigma.
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 3
Lean Manufacturing
• Lean Definition
A systematic approach to identify & eliminate the waste (Non value
added) through continuous improvement by flowing the product at the
pull of customer in pursuit of perfection.
• Value-Added
Any activity that increases the market form or function of the product
or service.(These are things the customer is willing to pay for)
• Non-Value Added (Waste or Muda)
Any activity or use of resources that does not add market form or
function or is not necessary.(These activities should be reduced,
integrated, simplified, or eliminated.)
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 4
Types of Waste
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 5
Six Sigma
• Six Sigma is simply a method of effectively solving a problem.
• Sigma is a statistical concept that represents the amount of
variation present in a process relative to customer requirements or
specifications.
• Six Sigma is named after a statistical concept where a process
only produced 3.4 defects per million opportunities (DPMO).
• 6 sigma methodology as per follows:
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 6
Six Sigma graph
Six sigma curve Level of six sigma
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 7
Lean Six Sigma Building Tools
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 8
Benefits of Lean Six Sigma
• Improve productivity & customer satisfaction
• Proper Space & resource utilization.
• Excellent Quality with less price.
• Reduce waste & scrap, no rework.
• Proper inventory control
• Simplified material flow with less handling
• Ability to meet global market & competition
© Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 9

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Lean six sigma

  • 1. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 1 The Basics of Lean Six Sigma 14.03.2016 Knowledge Sharing
  • 2. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 2 Meaning of Lean Six Sigma • Lean Six Sigma is a combination of two powerful methods Lean manufacturing and Six Sigma.
  • 3. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 3 Lean Manufacturing • Lean Definition A systematic approach to identify & eliminate the waste (Non value added) through continuous improvement by flowing the product at the pull of customer in pursuit of perfection. • Value-Added Any activity that increases the market form or function of the product or service.(These are things the customer is willing to pay for) • Non-Value Added (Waste or Muda) Any activity or use of resources that does not add market form or function or is not necessary.(These activities should be reduced, integrated, simplified, or eliminated.)
  • 4. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 4 Types of Waste
  • 5. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 5 Six Sigma • Six Sigma is simply a method of effectively solving a problem. • Sigma is a statistical concept that represents the amount of variation present in a process relative to customer requirements or specifications. • Six Sigma is named after a statistical concept where a process only produced 3.4 defects per million opportunities (DPMO). • 6 sigma methodology as per follows:
  • 6. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 6 Six Sigma graph Six sigma curve Level of six sigma
  • 7. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 7 Lean Six Sigma Building Tools
  • 8. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 8 Benefits of Lean Six Sigma • Improve productivity & customer satisfaction • Proper Space & resource utilization. • Excellent Quality with less price. • Reduce waste & scrap, no rework. • Proper inventory control • Simplified material flow with less handling • Ability to meet global market & competition
  • 9. © Kromberg & Schubert Middle East FZE, P.O.Box 61399, Jebel Ali, Dubai, U.A.E - 2013 9