SlideShare a Scribd company logo
UNIVERSIDAD DE GUAYAQUIL
FACULTAD DE INGENIERÍA INDUSTRIAL
Name: David Parra Tomalá
Topic: Lean Manufacturing
Master : Leslie León
Matter: English
Group: 1
LEAN
MANUFACTURING
ORIGEN
 The Slender Manufacturing was born
in Japan on 1920 and was conceived
by the great gurus of the Toyota
Production System: William Edward
Deming, Taiichi Ohno, Shigeo
Shingo, Eijy Toyoda among some.
 The Flexible Manufacturing of Lean
Manufacturing system has been
defined as a philosophy of
manufacturing excellence.
LEAN MANUFACTURING
DEFINITION:
Lean manufacturing is a management philosophy
focused at the reduction of the eight types of
"waste":
These are:
• Overproduction
• wait time,
• Transport
• Excess processing
• Inventary
• Movement and defects
• Sub-human potential) in manufactured
products. Eliminating the wastes, the quality
improves and production time and cost are
reduced.
"
LEAN MANUFACTURING
Lean Manufacturing are several tools
that will help to eliminate all the
operations that do not add value to the
production of services and processes,
increasing the value of each activity
performed eliminating that is not
required. Reduce waste and improve
the operations, always based on
respect for the worker.
LEAN TOOLS
THE PRINCIPLES LEAN TOOLS
• Are the following:
• Redistribution in plant: optimized arrangement of the
elements of the productive system
• Stock management: minimizing the levels of inventary
• SMED: reduction of preparation times of machines and
changes of equipment.
• 5S: improved levels of organization, order and cleanliness
in the work environment
• Standardization of processes.
• Organization of maintenance: maximizing the overall
efficiency of productive teams
• Self-control: documentation and quality control by the
operator
• Value Stream Map: graphical representation of
process flows, materials and information.
OBJECTIVES OF THE LEAN
MANUFACTURING
 The main objectives of Lean Manufacturing are to implement a
philosophy of continuous improvement that allows companies to
reduce costs, improve processes and eliminate waste to increase
customer satisfaction and maintain profit margin

Lean Manufacturing provides of the companies tools to survive in a
global market this demands higher quality, faster delivery at lower
price and in the required amount
ADVENTAGE OF LEAN MANUFACTURING
The implementation of Lean Manufacturing is important in areas since are
used in different department so it benefits the company and employees.
Some of the benefits it generates are:
1. Reduction of 50% in production costs
2. Reduction of inventaries
3. Reduction of lead time
4. Best Quality
5. Less labor
6. Increased equipment efficiency
7. Decrease of waste:
Overproduction
Timeout (delays)
Transport
The process
Inventory
Movements
Lean manufacturing

More Related Content

What's hot

Emerging Trends In Production Management
Emerging Trends In Production ManagementEmerging Trends In Production Management
Emerging Trends In Production Management
Neetu Marwah
 
Production & production system
Production & production systemProduction & production system
Production & production system
Abhishek Agarwal
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
Mythili Srinivasan
 
Production And Operations Management
Production And Operations ManagementProduction And Operations Management
Production And Operations Management
Rimsha Butt
 
Methods of Production
Methods of ProductionMethods of Production
Methods of Production
RobbieA
 
production management, objectives ,PPC and its functions ,types of production...
production management, objectives ,PPC and its functions ,types of production...production management, objectives ,PPC and its functions ,types of production...
production management, objectives ,PPC and its functions ,types of production...
SWATI SAXENA
 
Kanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel InternsKanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel Interns
Tanuj Kujur
 
Production Presentation
Production PresentationProduction Presentation
Production Presentation
ahmad bassiouny
 
Production process group 7
Production process group 7Production process group 7
Production process group 7
MARKJOVENASILO1
 
Lean principle for quality change management
Lean principle for quality change managementLean principle for quality change management
Lean principle for quality change management
Romn man Shrestha
 
Operations - Introduction & Production Systems
Operations - Introduction & Production SystemsOperations - Introduction & Production Systems
Operations - Introduction & Production Systems
RobbieA
 
Concepts of Production Process
Concepts of Production ProcessConcepts of Production Process
Concepts of Production Process
ABPHR
 
Production management
Production managementProduction management
Production management
ShankarSingh63
 
5 S introduction and case study
5 S introduction and case study5 S introduction and case study
5 S introduction and case study
Ipshita Patra
 
Accounting for the non accountant - unit 4
Accounting for the non accountant - unit 4Accounting for the non accountant - unit 4
Accounting for the non accountant - unit 4
CTDLearning
 
job shop production system in productions and operations system
job shop production system in productions and operations systemjob shop production system in productions and operations system
job shop production system in productions and operations system
ar9530
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
Omar Hussein
 
Job shop production system final
Job shop production system finalJob shop production system final
Job shop production system final
ar9530
 
Operation Management: Production Methods
Operation Management: Production MethodsOperation Management: Production Methods
Operation Management: Production Methods
ShadiAR
 
Production management
Production managementProduction management
Production management
Ms. Shery Asthana
 

What's hot (20)

Emerging Trends In Production Management
Emerging Trends In Production ManagementEmerging Trends In Production Management
Emerging Trends In Production Management
 
Production & production system
Production & production systemProduction & production system
Production & production system
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 
Production And Operations Management
Production And Operations ManagementProduction And Operations Management
Production And Operations Management
 
Methods of Production
Methods of ProductionMethods of Production
Methods of Production
 
production management, objectives ,PPC and its functions ,types of production...
production management, objectives ,PPC and its functions ,types of production...production management, objectives ,PPC and its functions ,types of production...
production management, objectives ,PPC and its functions ,types of production...
 
Kanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel InternsKanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel Interns
 
Production Presentation
Production PresentationProduction Presentation
Production Presentation
 
Production process group 7
Production process group 7Production process group 7
Production process group 7
 
Lean principle for quality change management
Lean principle for quality change managementLean principle for quality change management
Lean principle for quality change management
 
Operations - Introduction & Production Systems
Operations - Introduction & Production SystemsOperations - Introduction & Production Systems
Operations - Introduction & Production Systems
 
Concepts of Production Process
Concepts of Production ProcessConcepts of Production Process
Concepts of Production Process
 
Production management
Production managementProduction management
Production management
 
5 S introduction and case study
5 S introduction and case study5 S introduction and case study
5 S introduction and case study
 
Accounting for the non accountant - unit 4
Accounting for the non accountant - unit 4Accounting for the non accountant - unit 4
Accounting for the non accountant - unit 4
 
job shop production system in productions and operations system
job shop production system in productions and operations systemjob shop production system in productions and operations system
job shop production system in productions and operations system
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 
Job shop production system final
Job shop production system finalJob shop production system final
Job shop production system final
 
Operation Management: Production Methods
Operation Management: Production MethodsOperation Management: Production Methods
Operation Management: Production Methods
 
Production management
Production managementProduction management
Production management
 

Similar to Lean manufacturing

Lean Manufacturing PPT | Lean Management PPT
Lean Manufacturing PPT | Lean Management PPTLean Manufacturing PPT | Lean Management PPT
Lean Manufacturing PPT | Lean Management PPT
tannukumari2999
 
Quality in Manufacturing for Production & Manufacturing
Quality in Manufacturing for Production & ManufacturingQuality in Manufacturing for Production & Manufacturing
Quality in Manufacturing for Production & Manufacturing
Timothy Wooi
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
John A. Bailey
 
Lean Manufacturing Training
Lean Manufacturing TrainingLean Manufacturing Training
Lean Manufacturing Training
VISCAR INDUSTRIAL CAPACITY
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
sandeep mandal
 
Productivity enhancement using lean
Productivity enhancement using leanProductivity enhancement using lean
Productivity enhancement using lean
Sherin El-Rashied
 
Lesson 1 - Introduction of LEAN
Lesson 1 - Introduction of LEANLesson 1 - Introduction of LEAN
Lesson 1 - Introduction of LEAN
TunAnhTrnh9
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
Socheat Veng
 
Implementation of Lean Manufacturing System for Successful Production System ...
Implementation of Lean Manufacturing System for Successful Production System ...Implementation of Lean Manufacturing System for Successful Production System ...
Implementation of Lean Manufacturing System for Successful Production System ...
IJERA Editor
 
Lean manufacturing system (lms) 19-march-sgd
Lean manufacturing system (lms) 19-march-sgdLean manufacturing system (lms) 19-march-sgd
Lean manufacturing system (lms) 19-march-sgd
Sanjeev Deshmukh
 
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdfHow Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
Mr. Business Magazine
 
Productivity for BMS student
Productivity for BMS studentProductivity for BMS student
Productivity for BMS student
Study Guide Pro
 
Lean Production
Lean ProductionLean Production
Lean Production
newvision19
 
lean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accountslean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accounts
SabaKhalid48
 
IRJET- Applications of Lean Six Sigma
IRJET-  	  Applications of Lean Six SigmaIRJET-  	  Applications of Lean Six Sigma
IRJET- Applications of Lean Six Sigma
IRJET Journal
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
MD. Muktadir Rahman
 
Lean basics
Lean basicsLean basics
Lean basics
Aryan Viswakarma
 
Lean and agile manufacturing system
Lean and agile manufacturing systemLean and agile manufacturing system
Lean and agile manufacturing system
Anas CK
 
Lean operation
Lean operationLean operation
Lean operation
HussainMalik24
 
lean manufacturing
lean manufacturinglean manufacturing
lean manufacturing
Radhakishan Sharma
 

Similar to Lean manufacturing (20)

Lean Manufacturing PPT | Lean Management PPT
Lean Manufacturing PPT | Lean Management PPTLean Manufacturing PPT | Lean Management PPT
Lean Manufacturing PPT | Lean Management PPT
 
Quality in Manufacturing for Production & Manufacturing
Quality in Manufacturing for Production & ManufacturingQuality in Manufacturing for Production & Manufacturing
Quality in Manufacturing for Production & Manufacturing
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
 
Lean Manufacturing Training
Lean Manufacturing TrainingLean Manufacturing Training
Lean Manufacturing Training
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 
Productivity enhancement using lean
Productivity enhancement using leanProductivity enhancement using lean
Productivity enhancement using lean
 
Lesson 1 - Introduction of LEAN
Lesson 1 - Introduction of LEANLesson 1 - Introduction of LEAN
Lesson 1 - Introduction of LEAN
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
 
Implementation of Lean Manufacturing System for Successful Production System ...
Implementation of Lean Manufacturing System for Successful Production System ...Implementation of Lean Manufacturing System for Successful Production System ...
Implementation of Lean Manufacturing System for Successful Production System ...
 
Lean manufacturing system (lms) 19-march-sgd
Lean manufacturing system (lms) 19-march-sgdLean manufacturing system (lms) 19-march-sgd
Lean manufacturing system (lms) 19-march-sgd
 
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdfHow Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
How Lean Manufacturing Helps Streamlining Production for Efficiency.pdf
 
Productivity for BMS student
Productivity for BMS studentProductivity for BMS student
Productivity for BMS student
 
Lean Production
Lean ProductionLean Production
Lean Production
 
lean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accountslean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accounts
 
IRJET- Applications of Lean Six Sigma
IRJET-  	  Applications of Lean Six SigmaIRJET-  	  Applications of Lean Six Sigma
IRJET- Applications of Lean Six Sigma
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 
Lean basics
Lean basicsLean basics
Lean basics
 
Lean and agile manufacturing system
Lean and agile manufacturing systemLean and agile manufacturing system
Lean and agile manufacturing system
 
Lean operation
Lean operationLean operation
Lean operation
 
lean manufacturing
lean manufacturinglean manufacturing
lean manufacturing
 

Recently uploaded

Rainfall intensity duration frequency curve statistical analysis and modeling...
Rainfall intensity duration frequency curve statistical analysis and modeling...Rainfall intensity duration frequency curve statistical analysis and modeling...
Rainfall intensity duration frequency curve statistical analysis and modeling...
bijceesjournal
 
Software Engineering and Project Management - Software Testing + Agile Method...
Software Engineering and Project Management - Software Testing + Agile Method...Software Engineering and Project Management - Software Testing + Agile Method...
Software Engineering and Project Management - Software Testing + Agile Method...
Prakhyath Rai
 
Computational Engineering IITH Presentation
Computational Engineering IITH PresentationComputational Engineering IITH Presentation
Computational Engineering IITH Presentation
co23btech11018
 
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
PriyankaKilaniya
 
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
upoux
 
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
Paris Salesforce Developer Group
 
SCALING OF MOS CIRCUITS m .pptx
SCALING OF MOS CIRCUITS m                 .pptxSCALING OF MOS CIRCUITS m                 .pptx
SCALING OF MOS CIRCUITS m .pptx
harshapolam10
 
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
Gino153088
 
Software Engineering and Project Management - Introduction, Modeling Concepts...
Software Engineering and Project Management - Introduction, Modeling Concepts...Software Engineering and Project Management - Introduction, Modeling Concepts...
Software Engineering and Project Management - Introduction, Modeling Concepts...
Prakhyath Rai
 
morris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdfmorris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdf
ycwu0509
 
Gas agency management system project report.pdf
Gas agency management system project report.pdfGas agency management system project report.pdf
Gas agency management system project report.pdf
Kamal Acharya
 
An Introduction to the Compiler Designss
An Introduction to the Compiler DesignssAn Introduction to the Compiler Designss
An Introduction to the Compiler Designss
ElakkiaU
 
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
IJECEIAES
 
Object Oriented Analysis and Design - OOAD
Object Oriented Analysis and Design - OOADObject Oriented Analysis and Design - OOAD
Object Oriented Analysis and Design - OOAD
PreethaV16
 
Welding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdfWelding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdf
AjmalKhan50578
 
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Sinan KOZAK
 
Engineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdfEngineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdf
edwin408357
 
IEEE Aerospace and Electronic Systems Society as a Graduate Student Member
IEEE Aerospace and Electronic Systems Society as a Graduate Student MemberIEEE Aerospace and Electronic Systems Society as a Graduate Student Member
IEEE Aerospace and Electronic Systems Society as a Graduate Student Member
VICTOR MAESTRE RAMIREZ
 
AI for Legal Research with applications, tools
AI for Legal Research with applications, toolsAI for Legal Research with applications, tools
AI for Legal Research with applications, tools
mahaffeycheryld
 
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
Yasser Mahgoub
 

Recently uploaded (20)

Rainfall intensity duration frequency curve statistical analysis and modeling...
Rainfall intensity duration frequency curve statistical analysis and modeling...Rainfall intensity duration frequency curve statistical analysis and modeling...
Rainfall intensity duration frequency curve statistical analysis and modeling...
 
Software Engineering and Project Management - Software Testing + Agile Method...
Software Engineering and Project Management - Software Testing + Agile Method...Software Engineering and Project Management - Software Testing + Agile Method...
Software Engineering and Project Management - Software Testing + Agile Method...
 
Computational Engineering IITH Presentation
Computational Engineering IITH PresentationComputational Engineering IITH Presentation
Computational Engineering IITH Presentation
 
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
Prediction of Electrical Energy Efficiency Using Information on Consumer's Ac...
 
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
 
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
AI + Data Community Tour - Build the Next Generation of Apps with the Einstei...
 
SCALING OF MOS CIRCUITS m .pptx
SCALING OF MOS CIRCUITS m                 .pptxSCALING OF MOS CIRCUITS m                 .pptx
SCALING OF MOS CIRCUITS m .pptx
 
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
4. Mosca vol I -Fisica-Tipler-5ta-Edicion-Vol-1.pdf
 
Software Engineering and Project Management - Introduction, Modeling Concepts...
Software Engineering and Project Management - Introduction, Modeling Concepts...Software Engineering and Project Management - Introduction, Modeling Concepts...
Software Engineering and Project Management - Introduction, Modeling Concepts...
 
morris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdfmorris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdf
 
Gas agency management system project report.pdf
Gas agency management system project report.pdfGas agency management system project report.pdf
Gas agency management system project report.pdf
 
An Introduction to the Compiler Designss
An Introduction to the Compiler DesignssAn Introduction to the Compiler Designss
An Introduction to the Compiler Designss
 
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...
 
Object Oriented Analysis and Design - OOAD
Object Oriented Analysis and Design - OOADObject Oriented Analysis and Design - OOAD
Object Oriented Analysis and Design - OOAD
 
Welding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdfWelding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdf
 
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024
 
Engineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdfEngineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdf
 
IEEE Aerospace and Electronic Systems Society as a Graduate Student Member
IEEE Aerospace and Electronic Systems Society as a Graduate Student MemberIEEE Aerospace and Electronic Systems Society as a Graduate Student Member
IEEE Aerospace and Electronic Systems Society as a Graduate Student Member
 
AI for Legal Research with applications, tools
AI for Legal Research with applications, toolsAI for Legal Research with applications, tools
AI for Legal Research with applications, tools
 
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 02 The Building.pdf
 

Lean manufacturing

  • 1. UNIVERSIDAD DE GUAYAQUIL FACULTAD DE INGENIERÍA INDUSTRIAL Name: David Parra Tomalá Topic: Lean Manufacturing Master : Leslie León Matter: English Group: 1
  • 3. ORIGEN  The Slender Manufacturing was born in Japan on 1920 and was conceived by the great gurus of the Toyota Production System: William Edward Deming, Taiichi Ohno, Shigeo Shingo, Eijy Toyoda among some.  The Flexible Manufacturing of Lean Manufacturing system has been defined as a philosophy of manufacturing excellence.
  • 4. LEAN MANUFACTURING DEFINITION: Lean manufacturing is a management philosophy focused at the reduction of the eight types of "waste": These are: • Overproduction • wait time, • Transport • Excess processing • Inventary • Movement and defects • Sub-human potential) in manufactured products. Eliminating the wastes, the quality improves and production time and cost are reduced. "
  • 5. LEAN MANUFACTURING Lean Manufacturing are several tools that will help to eliminate all the operations that do not add value to the production of services and processes, increasing the value of each activity performed eliminating that is not required. Reduce waste and improve the operations, always based on respect for the worker.
  • 6. LEAN TOOLS THE PRINCIPLES LEAN TOOLS • Are the following: • Redistribution in plant: optimized arrangement of the elements of the productive system • Stock management: minimizing the levels of inventary • SMED: reduction of preparation times of machines and changes of equipment. • 5S: improved levels of organization, order and cleanliness in the work environment • Standardization of processes. • Organization of maintenance: maximizing the overall efficiency of productive teams • Self-control: documentation and quality control by the operator • Value Stream Map: graphical representation of process flows, materials and information.
  • 7. OBJECTIVES OF THE LEAN MANUFACTURING  The main objectives of Lean Manufacturing are to implement a philosophy of continuous improvement that allows companies to reduce costs, improve processes and eliminate waste to increase customer satisfaction and maintain profit margin  Lean Manufacturing provides of the companies tools to survive in a global market this demands higher quality, faster delivery at lower price and in the required amount
  • 8. ADVENTAGE OF LEAN MANUFACTURING The implementation of Lean Manufacturing is important in areas since are used in different department so it benefits the company and employees. Some of the benefits it generates are: 1. Reduction of 50% in production costs 2. Reduction of inventaries 3. Reduction of lead time 4. Best Quality 5. Less labor 6. Increased equipment efficiency 7. Decrease of waste: Overproduction Timeout (delays) Transport The process Inventory Movements