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1
BATCH REACTORS
AND COMPLETELY
MIXED REACTORS
EVEN 3321 Environmental Engineering Lab
o Write & explain the general mass
balance equation.
o Solve both steady-state & transient-
state mass balance problems.
o Explain the meaning of hydraulic
retention time.
o Describe key features of batch and
completely mixed reactors.
o Explain the meaning of conservative
tracer.
LEARNING
OBJECTIVES
1/29/2015
2
MASS BALANCES
Note: units are mass per unit time
o Steady-state
No accumulation of mass within “system”.
o Transient-state
(or non-steady-state, or dynamic):
Mass accumulating or disappearing from
the “system”.
o Steady≠state equilibrium
STEADY-STATE VERSUS TRANSIENT STATE
1/29/2015
3
FUNDAMENTAL “REACTOR” TYPES USED TO
MODEL ENVIRONMENTAL SYSTEMS
Batch Reactors
Completely Mixed Reactors :
CFSTR-Continuous Flowing Stirred Tank Reactor
CSTR – Continuous Stirred Tank Reactors
Plug-flow Reactors (PFR)
Completely mixed reactors in series
Packed Bed Reactors
BATCH REACTOR
Accumulation = Inflow – Outflow + Reaction
For this reactor, no flow in or out.
1/29/2015
4
BATCH REACTORS
FOR WATER
TREATMENT
COMPLETE-MIX REACTOR (CFSTR)
Accumulation = Inflow – Outflow + Reaction
0 at steady-state
Concentrations within reactor are same
As in effluent.
A CFSTR operated at steady-state is
called a “chemostat”.
1/29/2015
5
EXAMPLE OF A CSTR IN WATER
TREATMENT
http://bluefrogsystem.com/pages/cstr.html
HYDRAULIC RETENTION TIME
o “HRT”, also called hydraulic detention time or hydraulic
residence time (દH).
o Equals the average time that water molecules remain in
the system.
1/29/2015
6
RESPONSE OF A CFSTR TO STEP INPUT OF
A CONSERVATIVE TRACER
0 3દH TIME
( )H
i
t
TT eCC θ/
1 −
−=
RESPONSE OF CFSTR TO STEP INPUT
OF A CONSERVATIVE TRACER
∫∫ =
−
tC
TT
T
dt
V
Q
CC
dCT
i
00
HT
TT t
C
CC
i
i
θ
=







 −
− ln
VrQCQCV
dt
dC
TTT
T
i
−−=
0
1/29/2015
7
( )H
i
t
TT eCC θ/
1 −
−=
CONSERVATIVE TRACER VERSUS TIME
1/29/2015
8
HRRRH
R
kCCC
dt
dC
i
θθ −−= )1( HRRH
R
kCC
dt
dC
i
θθ +−=
( ) ∫∫ =
+−
t
H
C
HRR
R
dt
kCC
dCR
i
00
1
1 θθ
HR
RHR
H
t
C
CkC
k i
i
θ
θ
θ
=







 +−
+
−
)1(
ln
1
1
H
t
k
R
R
k
eC
C
H
H
i
θ
θ
θ
+








−
=
+−
1
1
)1(
RESPONSE OF A CFSTR TO STEP INPUT OF A
FIRST ORDER REACTANT
VrQCQCV
dt
dC
RRR
R
i
−−=
VkCR−
REACTANT VS TIME
o When t->0, then CR -> CRi (1-1)/(1 + kદH) and CR -> 0
o When t is large then 1/et/દH -> 0 and CR -> CRi (1-0)/(1 + kદH)
CR =CRi /(1 + kદH)
o Note for example when t is about 3દH
CR = 0.95CRi /(1 + kદH)
And a large residence time will result in a lower concentration of the
effluent.
H
t
k
R
R
k
eC
C
H
H
i
θ
θ
θ
+








−
=
+−
1
1
)1(
1/29/2015
9
0
0.2
0.4
0.6
0.8
1
0 1 2 3 4 5
CR/CRi
t/θθθθH
K=0.03 per hr
θH=0.5 hrs
0
0.2
0.4
0.6
0.8
1
0 1 2 3 4 5
CR/CRi
t/θθθθH
K=0.9 per
H
t
k
R
R
k
eC
C
H
H
i
θ
θ
θ
+








−
=
+−
1
1
)1(
RESPONSE OF CFSTR TO STEP
INPUT OF A REACTANT
K=0.9 per hr
θH=0.5 hrs
K=0.03 per hr
θH=0.5 hrs
RESPONSE OF CFSTR TO STEP
INPUT OF REACTANT
0 < 3દH 3દH
1/29/2015
10
)1(0 HRR kCC i
θ+−=
DETERMINING EFFLUENT REACTANT
CONCENTRATION FOR CFSTR STEADY-STATE
0
0.2
0.4
0.6
0.8
1
0 5 10 15 20
CR/CRi
Detention time (θθθθH), hrs
K=0.03 per hr
0
0.2
0.4
0.6
0.8
1
0 5 10 15 20
CR/CRi
Detention time (θθθθH), hrs
K=0.3 per hr
STEADY-STATE EFFLUENT REACTANT
CONCENTRATIONS IN CFSTR
K=0.3 per hr
K=0.3 per hr
1/29/2015
11
MATHEMATICAL MODELS OF PHYSICAL
SYSTEMS SUMMARY
Accumulation = inflow + outflow + reaction
At steady-state:

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Lab Batch Reactors

  • 1. 1/29/2015 1 BATCH REACTORS AND COMPLETELY MIXED REACTORS EVEN 3321 Environmental Engineering Lab o Write & explain the general mass balance equation. o Solve both steady-state & transient- state mass balance problems. o Explain the meaning of hydraulic retention time. o Describe key features of batch and completely mixed reactors. o Explain the meaning of conservative tracer. LEARNING OBJECTIVES
  • 2. 1/29/2015 2 MASS BALANCES Note: units are mass per unit time o Steady-state No accumulation of mass within “system”. o Transient-state (or non-steady-state, or dynamic): Mass accumulating or disappearing from the “system”. o Steady≠state equilibrium STEADY-STATE VERSUS TRANSIENT STATE
  • 3. 1/29/2015 3 FUNDAMENTAL “REACTOR” TYPES USED TO MODEL ENVIRONMENTAL SYSTEMS Batch Reactors Completely Mixed Reactors : CFSTR-Continuous Flowing Stirred Tank Reactor CSTR – Continuous Stirred Tank Reactors Plug-flow Reactors (PFR) Completely mixed reactors in series Packed Bed Reactors BATCH REACTOR Accumulation = Inflow – Outflow + Reaction For this reactor, no flow in or out.
  • 4. 1/29/2015 4 BATCH REACTORS FOR WATER TREATMENT COMPLETE-MIX REACTOR (CFSTR) Accumulation = Inflow – Outflow + Reaction 0 at steady-state Concentrations within reactor are same As in effluent. A CFSTR operated at steady-state is called a “chemostat”.
  • 5. 1/29/2015 5 EXAMPLE OF A CSTR IN WATER TREATMENT http://bluefrogsystem.com/pages/cstr.html HYDRAULIC RETENTION TIME o “HRT”, also called hydraulic detention time or hydraulic residence time (દH). o Equals the average time that water molecules remain in the system.
  • 6. 1/29/2015 6 RESPONSE OF A CFSTR TO STEP INPUT OF A CONSERVATIVE TRACER 0 3દH TIME ( )H i t TT eCC θ/ 1 − −= RESPONSE OF CFSTR TO STEP INPUT OF A CONSERVATIVE TRACER ∫∫ = − tC TT T dt V Q CC dCT i 00 HT TT t C CC i i θ =         − − ln VrQCQCV dt dC TTT T i −−= 0
  • 7. 1/29/2015 7 ( )H i t TT eCC θ/ 1 − −= CONSERVATIVE TRACER VERSUS TIME
  • 8. 1/29/2015 8 HRRRH R kCCC dt dC i θθ −−= )1( HRRH R kCC dt dC i θθ +−= ( ) ∫∫ = +− t H C HRR R dt kCC dCR i 00 1 1 θθ HR RHR H t C CkC k i i θ θ θ =         +− + − )1( ln 1 1 H t k R R k eC C H H i θ θ θ +         − = +− 1 1 )1( RESPONSE OF A CFSTR TO STEP INPUT OF A FIRST ORDER REACTANT VrQCQCV dt dC RRR R i −−= VkCR− REACTANT VS TIME o When t->0, then CR -> CRi (1-1)/(1 + kદH) and CR -> 0 o When t is large then 1/et/દH -> 0 and CR -> CRi (1-0)/(1 + kદH) CR =CRi /(1 + kદH) o Note for example when t is about 3દH CR = 0.95CRi /(1 + kદH) And a large residence time will result in a lower concentration of the effluent. H t k R R k eC C H H i θ θ θ +         − = +− 1 1 )1(
  • 9. 1/29/2015 9 0 0.2 0.4 0.6 0.8 1 0 1 2 3 4 5 CR/CRi t/θθθθH K=0.03 per hr θH=0.5 hrs 0 0.2 0.4 0.6 0.8 1 0 1 2 3 4 5 CR/CRi t/θθθθH K=0.9 per H t k R R k eC C H H i θ θ θ +         − = +− 1 1 )1( RESPONSE OF CFSTR TO STEP INPUT OF A REACTANT K=0.9 per hr θH=0.5 hrs K=0.03 per hr θH=0.5 hrs RESPONSE OF CFSTR TO STEP INPUT OF REACTANT 0 < 3દH 3દH
  • 10. 1/29/2015 10 )1(0 HRR kCC i θ+−= DETERMINING EFFLUENT REACTANT CONCENTRATION FOR CFSTR STEADY-STATE 0 0.2 0.4 0.6 0.8 1 0 5 10 15 20 CR/CRi Detention time (θθθθH), hrs K=0.03 per hr 0 0.2 0.4 0.6 0.8 1 0 5 10 15 20 CR/CRi Detention time (θθθθH), hrs K=0.3 per hr STEADY-STATE EFFLUENT REACTANT CONCENTRATIONS IN CFSTR K=0.3 per hr K=0.3 per hr
  • 11. 1/29/2015 11 MATHEMATICAL MODELS OF PHYSICAL SYSTEMS SUMMARY Accumulation = inflow + outflow + reaction At steady-state: