KVC Process Systems provides a product catalogue for 2011 detailing their equipment for bioprocessing applications. They pledge to achieve customer satisfaction through quality and service. Their catalogue indexes and describes various glass-lined reactors, fermentors, distillation units, pumps, and other equipment for applications such as fermentation, chemical reactions, and separations.

1. KVC PROCESS SYSTEMS
PRODUCT CATALOGUE – 2011
www.kvcprocess.com

2. Quality Policy
We at
KVC PROCESS SYSTEMS
pledge to achieve complete
customer satisfaction through
excellence in quality & Service.
WE WISH TO ACHIEVE THIS BY
Providing consistent quality to the customer.
Committing to continual improvement
by improving the process and
skills of the employees.
Date: 01.01.2011
A. S. Lele
Partner

3. INDEX
GLASS JACKETED BIO – FERMENTOR UNIT FLUSH BOTTOM VALVES
HIGH PRESSURE AUTOCLAVE Pg. 05 Pg. 09
Page No. 01
10 L GLASS HIGH PRESSURE PHOTOCHEMICAL REACTOR HOT FLUID CIRCULATION SYSTEM
AUTOCLAVE REACTOR Pg. 06 Pg. 10
Page No. 02
ROTARY EVAPORATOR WIPED / SHORT ROTARY OIL IMMERSE DOUBLE
Model LRFE-3A PATH DISTILLATION UNIT STAGE HIGH VACUUM PUMPS
Page No. 03 Pg. 07 Pg. 11
MULTIPURPOSE PILOT PLANT IN VACUUM CONTROLLER SYSTEM ANTI CORROSIVE GFPP
BOROSILICATE GLASS Pg. 08 FLANGES & NUT BOLTS
Page No. 04 Pg. 12
www.kvcprocess.com

4. GLASS JACKETED HIGH PRESSURE AUTOCLAVE
TECHNICAL SPECIFICATIONS
Description Details
Size 1 to 10 Litrs (Jacketed)
MOC Borosilicate Glass and SS 316
Max Working Pressure Upto 6 Bar G ( 85 PSIG )
Max Working Temp Upto 150 Deg C
Stirrer SS 316 , 4 Blade Design Pitched Turbine Blade Type
Max. RPM 1500 RPM
Motor & Drive PMDC Motor with RPM Controller with Digital Display
Sealing Mechanism Zero Leakage Magnetic Drive Suitable for Full Vacuum or 6 Bar G Pressure
Control Panel Control Panel with PID Controller Temp Indicator & RPM Indicator
Nozzles & Fittings Thermowell, Gas Inlet/Outlet Sampling Point with Dip Tubes/Sparger & Needle Valves,
Pressure Gauge (Digital/Manual), Pressure Release Valve (Manual/Electronic Operated),
Solid Charging Point
Mounting Complete Unit Mounted on Metal Frame with Mobile PU Wheels
OPTIONAL ACCESSORIES 1) Flame Proof Motor with VFD
2) All Metallic Parts in Hastelloy C
(01) www.kvcprocess.com

5. 10 L GLASS HIGH PRESSURE AUTOCLAVE REACTOR
For The First Time in India, we have developed, Designed and Supplied a Glass High Pressure Stirred Autoclave
Reactor for Working Pressures upto 6 Bar G ( 85 PSIG ) and also for Full Vaccum upto 760 mm Hg
for Operating Temperatures from -20°C to +200°C.
Technical Details Accessories
The Reactor Assembly consists of a Special A Hot Fluid Generator cum Circulator Unit to
Borosilicate Glass Jacketed Reactor of 10 Litres operate at a set Desired Temperature for
Capacity with a Flame Proof Motor, Halar Coated circulating Hot Fluid. Inside the Glass Jacket is
Stirrer, Magnetic Drive Coupling for Zero also Provided with the Unit.
Leakages during Stirring, Halar Coated SS 304 A Oil Ring Type Single Stage Vaccum Pump for
Cover Plate with Accessories like Thermowell, Applying Vaccum upto 0.05 mm Hg along with a
Liquid Addition Tube with Valve, Gas Sparger Tube Cold Trap and Non Return Valve is also Provided
with Valve, Port for Solid Addition, Pressure with the Unit .
Transmitter with Solenoid Pressure Relief Valve to
Open at a Digitally set Pressure, Digital
Temperature Contoller with Sensor, Variable
Frequency drive for Speed Regulation with Digital
RPM Display. A Flush Bottom Type Minimum Hold
up Drain Valve is also Provided with the Reactor.
www.kvcprocess.com (02)

6. ROTARY EVAPORATOR
We offer "Rotary Evaporator" made in India with an Extensive Research and
valuable feed back from Leading Scientists all over India
Model LRFE-3A
Special Feature
B29 # THREADED FLASK
HOLDING ADAPTOR
Evaporating Flask 250 mL - 3000 mL
Receiving Flask 1000 mL
Condenser Vertical Double Coil Type Area 0.2 Sq. M.
Heating Bath 4 KW, PTFE Coated Bath, with sealing cover
Lifting Heating Bath 0~150mm (automatically)
Rotary Speed 20~200rpm (digital display) 40W
Rate of Evaporation (H2O) >1.5l/h
Temperature control Automatically, digital display, RT-90 ºC
Low noise Improved Version
Power supply 220V/50Hz
Vapour temperature display Optionally provided
Latest Improved Features
• Flask Holding Design with Threaded Lock Clip for Firm Holding of Rotary Flask
• Vapour Duct Tube with Reflux Control Valve for Easier Reflux Process
• Anti Splash Acrylic Cover for Heating Bath to Prevent Hot Water Splashing
Note: Rotary Film Evaporator also available in 2 liter, 5 liter & 10 liter capacity
(03) www.kvcprocess.com

7. MULTIPURPOSE PILOT PLANT IN BOROSILICATE GLASS
KVC offer's a Complete Multipurpose Pilot Plant having all Contact Parts in Glass and PTFE for
Carrying out various Reactions like Stirring, Addition, Vacuum Distillation, Fractional Distillation,
Dean & Stark Reactions etc. in one compact unit.
The Unit SALIENT FEATURES
The Pilot Plant consists of a 20 Litre Glass • Single Compact unit for Carrying Out lab and
Reactor with Glass Lid Cover, Glass Anchor Pilot Scale Reactions.
Stirrer, Graduated Addition Vessel with Piping,
• Made From all Indigenous Parts
Glass Column of 2 feet packed with Special PTFE
Structured Packing for Higher Efficiency, Glass • Available with Options of Glass Lined Reactor
Piping with Valves etc. for Reflux at top of with Glass Lid, PTFE Coated SS 316L High
Column Glass Separator with Dean Stark Efficiency Stirrer, Flame Proof Motor with RPM
arrangement for Lighter & Heavier layer Indicator and Variable Speed Drive, Panel
separation and feed back along with 2 nos. Mounted Digital Indicator for temperature and
Graduate Glass Receivers. SS Flange & Structure.
The unit is driven by a Geared Motor, and is The above Unit is Suitable for Temperature from
supported on Powder Coated Tubular Structure. -20 º C to 240 ºC & Full Vacuum Applications.
www.kvcprocess.com (04)

8. BIO – FERMENTOR UNIT
We manufacture a wide range of Bench top Autoclavable Fermentors.
Autoclavable Fermentors are an economical & user-friendly device for conducting experiments in Biochemical
Engineering, Biotechnology, Food & Fermentation Technology, Microbiology & Biochemistry.
It provides freedom from the complicated process operations involved in operating in-situ steam sterilizable
Fermentor. For this reason, they find favor amongst the research fraternity & in academic institutions.
They are used in colleges/institutes for demonstration to students & for practical’s in fermentation
technology. They find application in research laboratories for the purpose of process development & scale up.
SALIENT FEATURES OF OUR PRODUCT ARE AS FOLLOWS:
• Available in 3 sizes – 3, 5 & 7 liters (total • PC-based process control with SCADA
volume) fermentation software available
• Suitable for virtually any fermentation process • Available in borosilicate glass & stainless
application steel, or in full stainless steel
• Suitable for most microbial cultures • Magnetic agitator is provided, which is ideally
regardless of their type (bacteria, yeasts, suited for aseptic processes
fungi or actinomycetes), respiration (aerobic • Bioreactor design suitable for facilitating
or anaerobic), temperature (psychrophilic, scale-up to commercial levels
mesophilic or thermophilic) or nature (native, • cGMP-compliant version available
genetically modified or recombinant) • No loss of sterility even during long
• Suitable for batch, feed-batch & continuous fermentation batches
(chemostat) modes of operation • User friendly
• Range starts with a basic economical model • Easy to operate, clean, & store
suitable for colleges/institutions • Light-weight & compact
• Variety of optional add-on attachments are • Low noise & vibrations
available for research applications
• Low power consumption; works on single
• Variety of on-line instruments are available for phase power
monitoring of fermentation parameters
• Low maintenance downtime & cost
(05) www.kvcprocess.com

9. PHOTOCHEMICAL REACTOR
Photochemical technology has depended upon the transparency of the fluid
reactants to the radiation employed. KVC Process Systems have sought to
expose extreme depths or thicknesses of fluid to radiation. KVC Process
Systems have utilized processes and apparatus to reflect radiation back
and forth through the fluid reactants to promote complete irradiation
thereof. Agitation or mixing of the reactants via supply of air in the reactors
tends to minimize differences in the length of the flow path of various
portions of fluid reactant This mixing tends to improve the uniformity of
exposure of the fluid reactants to radiation and adds more oxygen from
atmosphere thus acting as a catalyst for the reaction to a high degree of
mixing of the fluid reactants.
KVC Process Systems provides a photochemical reactor which promotes a
high degree of mixing of fluid reactants in the immediate neighborhood of a
radiation source thereby increasing the reaction rate substantially over
reactors known heretofore. KVC provides a photochemical reactor which is
safer and more reliable than those available heretofore due to isolation of
radiation sources from the fluid reactants by an at least translucent
barrier and, in one embodiment, the presence of a moderating fluid
interposed between radiation sources and the reactant fluid.
www.kvcprocess.com (06)

10. WIPED / SHORT PATH DISTILLATION UNIT
We manufacture a wide range of short path Distillation units with MOC’s of Glass as well as SS 316L.
KVC Short Path Distillators (SPD) provides visual control of the operation regarding flashing, decomposition,
splashing, degassing, foaming, color and cold trap loading. They are economical & user-friendly device for
conducting experiments in Oil And fats Industries, Chemical & Pharmaceutical Industries, Petrochemicals,
Foods & Flavours, Polymers & Recylicing Industries.
OBJECTIVES: SALIENT FEATURES OF OUR PRODUCT ARE
• Demonstrate the General Feasibility of AS FOLLOWS:
Separation • High Turbulence in a Wiped Film for High Mass
• Obtain Preliminary Information for Process and Heat Transfer
Development and Optimization • Short Residence Time for Low Thermal Stress
• Production of Small Reference Samples of of the Products
about 1 KG • Evaporation in One Pass , No Circulation
• Small Film Thickness, No Hydrostatic Height
DESIGN OF SYSTEMS: • No Product Fouling on the Heated Evaporator
• Glass Components Manufactured in Corrosion Wall Due to High Turbulence of Wiped Film
Resistent Borosilicate Glass • High Turndown Ratio, High Flexibility for
• Evaporator Jacket Temperatures up to 300°C Variation in Requirements
• Available Pressures Down to .001 mbar (using • Distillation of High Viscosity Products by
Short Path Distillation) Special Designed Wiper Systems
• Use of Standard Expandable Joints • Low operating pressure to Decrease Boiling
Temperature
• Compact Setup and Easy Operation
• Extensive Additional Options
• Magnetic Drive for zero leakage
(07) www.kvcprocess.com

11. VACUUM CONTROLLER SYSTEM
We Offer for Digital Display “Vacuum Controlling System” along with the Vacuum Pump
(Optional) & a vacuum Trap (Optional) for fine controlling of Vacuum in the system.
These Systems are Ideally used in Glass Reactor Systems, Glass Distillation Units,
Rotary Evaporators, etc. for accurate attainment of Vacuum in the System.
BRIEF DESCRIPTION: SALIENT FEATURES:
• This Instrument is connected in between the • Digital Display of the actual Vacuum attained in
Vacuum Pump and the Glass Reactor unit which is the System with an accuracy of 1mm Hg.
to be under vacuum. (Via. Vacuum Trap) • Vacuum Pump remains ideal till the Vacuum in
• One can set the value for vacuum required & and the System drops to set Value. Power
the cutoff Point Consumption is reduced.
(E.g.: Vacuum is set at a Value of 750mm Hg, and • Stress on Vacuum pump is reduced.
the CUTOFF Point say at 740mm Hg - The
Instrument will show the display of the actual
Vacuum attained in the system and when it
reaches 750mm Hg the transmitter will give
signal to the relay to CUT OFF the power supply to
the Vacuum Pump.- so the Vacuum Pumps is shut
off till the vacuum in the system is maintained at
the set Value, Then as soon as the vacuum drops
to 740mm Hg the transmitter again gives signal
to the relay to start the pump)
www.kvcprocess.com (08)

12. FLUSH BOTTOM VALVES
GLASS LINED / PTFE LINED FLUSH VALVES FOR GLASS LINED REACTORS
GLASS LINED FLUSH VALVES PTFE LINED FLUSH VALVES
PTFE / FEP / PFA / PVDF Lined Pipes & Pipe Fittings
• Dip Pipes for Reactors • Reducers • Lined Ball Valves
• Equal / Unequal Tee • Reducing Flanges • Pipe Elbows
• Equal / Unequal Cross • Stirrers • Butterfly Valves
• Straight Pipes upto 3m. • Instrument Tee • Non Return Valves
(09) www.kvcprocess.com

13. HOT FLUID CIRCULATION SYSTEM
We Offer for Generating and
Circulation of Hot Fluid (Like
Water, Glycol or Thermic Fluid)
Systems on Laboratory Scale.
These Systems are Ideally used
in Glass Jacketed Reactors for
uniform Heating of the
Reaction Mass using Hot Fluid
which is Circulated in the
Jacket.
The Temperature of the Hot
Fluid can be accurately
controlled with help of a Digital
Temperature Indicator cum
Controller which is Provided
inbult along with every system.
SALIENT FEATURES:
• The System consists of SS Tank with Glass Wool or Ceramic Wool Insulation and MS
Powder Coated Cover on Outer surface of the Tank.
• Removable, SS Immersion Type Electric Heaters.
• Digital Temperature Indicator & Controller for Accurate control of Hot Fluid.
• A Special Pump with Carbon filled Graphite Mechanical Seal & a Suitable Motor is
provided for Circulation of Hot Fluid.
• Each Unit is designed as per User Requirement for Temperatures ranging from +20
Deg. C to + 280 Deg. C.
• Special SS Braided Hose with Flange end Fittings are provided from the Unit to the
reactor to avoid any leakage of hot oil during the process.
• The Pump & Motor is enclosed in a Metallic Cover to avoid Spillage or External
Contamination or Damages.
www.kvcprocess.com (10)

14. ROTARY OIL IMMERSE DOUBLE STAGE HIGH VACUUM PUMPS
These are of oil-immersed, rotary vane type
pumps. The rotor, with two vanes, is mounted
accentric in the stator body, as the rotor, rotated the
crescent shape valve which prevents back flow of
air.
Manufactured from grade material, all moving
parts are precisely made and assembled with
close tolerances. This results in increased
efficiency trouble free operating life.
Accessories:
Air admittance Valve:
It is electromagnetic solenoid type which admits
air into the system as soon as the power support
prevents back flow of oil to the system.
Air Ballast:
This a vent diaphragm type spring loaded value,
which prevents back-flow of oil to the system as
stops. These can not be used to hold the
vacuum in the system for longer period.
Non Return Valve:
Applications: It is rubber diaphragm type spring loaded valve,
• Dehydration and filtration processes. which prevents back-flow of oil the system as
• Distillation stops. These can not be used to hold the
vacuum in the system for longer period.
• Exhausting Electronic Tubes, GLS Lamps,
Mercury Vapor • Moisture Trap
• Lamps and Tubes • Inlet Dust Filter
• Vacuum Metallurgy • Vacuum Gauge with Regulator
• Vacuum sublimation • Trolley for small Pumps
• Vacuum impregnation • Use oil: ENCLO-68 (H.P) SAE-30 or
• Thin film coating equivalent, vacuum oil.
• Mode LM-500 I and above, are provided with
water cooling jacket.
Technical Specifications
Model No. No. of Free Air Displacemtn Ultimate Drive motor
Stage L.T./Min Vacuum reqd. H. P.
C.F.M.
LM-300 1 300 10.6 0.05 1.0
2 300 10.6 0.005 1.5
LM-500 1 500 17.6 0.05 1.5
2 500 17.6 0.005 1.5
LM-750 1 750 26.5 0.05 2.0
2 750 26.5 0.005 3.0
LM-1000 1 1000 35.3 0.05 3.0
2 1000 35.3 0.005 3.0
LM-1500 1 1500 53.0 0.05 3.0
2 1500 53.0 0.005 3.0
LM-2000 1 2000 70.5 0.05 5.0
2 2000 70.5 0.005 5.0
(11) www.kvcprocess.com

15. ANTI CORROSIVE GFPP FLANGES & NUT BOLTS
KVC Process Systems has Developed a Unique type of Flanges made from Special Glass
Filled Poly Propylene Material which is Specially Hardened to give the required strength for
Fitting of Glass Pipes and Fittings using two Flanges with inserts and with GFPP Nut & Bolts.
These Flanges can be Tightened like conventional Metal Flanges for joints suitable for
Vacuum and Pressure applications as permitted in Glass Pipes and Fittings
ADVANTAGES
• Completely Corrosion Resistant (No Metal Used)
• Can be used for cGMP applications
• Available in sizes upto 6" for Standard Glass Fittings
• Can be easily replaced with Standard Metal Flanges
Price List
Sr. No. Size GFPP Flange Set GRPP Nut & Bolt with
(2 Flanges with Inserts) Washer (Each)
1 5.8" 140.00 105.00
2 1" 320.00 105.00
3 1.5" 520.00 105.00
4 2" 500.00 105.00
5 3" 675.00 125.00
6 4" 675.00 125.00
7 6" 1,400.00 125.00
Terms:
• Rates are Net Ex. Works Thane
• Packing & Forwarding: 3% Extra
• Sales Tax: VAT 12.5% or CST 2% against 'C' Form
• Delivery: Within 2 Weeks
• Freight & Insurance: By client
• Payment Terms: 100% on against Proforma before Despatch
www.kvcprocess.com (12)

16. CONTACT US
ADMINISTRATIVE OFFICE
Unit No.: 208/211, Hiren Indl. Estate, Mogul Lane,
Mahim (W), Mumbai-400 016. INDIA.
Tel : +91-22 25830105 / 25824666.
Cell : +91-93207 12008, 93211 01515
E-mail : rakesh.kvc@gmail.com
Website : www.kvcprocess.com
Contact: Mr. Rakesh Lele
BRANCH OFFICES
THANE
Unit No.: 101, Raj Industrial Park, Road No. 22,
Opp. EMCO Transformers,Wagle Indl. Estate,
Thane - 400 604. INDIA.
Cell: +91-98204 62008, 080807 52251
E-mail: kvcprocess@gmail.com
Contact Person: Mr. Vikrant Lele
BARODA
204, Ammedhara Apartments, Ellora Park,
Opp Aishwarya Complex,
Baroda - 390 007. INDIA.
Cell: +91-93272 35816
Email: info@kvcprocess.com
Contact Person: Mr. Bhaveshbhai / Mr. Kanubhai
BANGALORE
No.24, 1st Floor, KIADB 1st Phase,
Near RTO Driving Track, Peenya,
Bangalore-560 058. INDIA.
Cell: +91-98457-87162
E-Mail: bangalore.kvc@gmail.com
Contact Person: Mr. A Dharby
NEW DELHI
E-41, Okhla Industrial Estate, Phase II,
New Delhi - 110020. INDIA.
Tel: +91-11-4161 1000 / 4052 2000
Contact Person: Mr. Hari Om
KVC Process Systems
INTERNATIONAL OFFICES
USA
32, Street No. 3, Bloomfields,
New York City, USA.
Email: usa@kvcprocess.com
Contact Person: Mr. Prashant Bedekar
SINGAPORE
112, Bukit Batok Street, 21-87,
Singapore - 659578
Email: singapore@kvcprocess.com
Contact Person: Mr. Wan Qui
UAE
1201, Al-Bhuria Tower No - 1,
Jebel Ali Free Zone, Dubai, UAE.
Email: uae@kvcprocess.com
Contact Person: Mr. Amit Bhaglia
ISRAEL
52 , Matasaia Nesher, PB No 351,
Nesher, Israel.
israel@kvcprocess.com
Contact Person: Mr Issac Fischer
WANTED DEALERS / REPRESENTATIVES FOR HYDERABAD / INDORE / CHANDIGARH AND INTERNATIONAL LOCATIONS