Chain conveyors are an essential part of many bulk handling systems, where they are used to convey bulk materials such as powders, grains, flakes, pellets, etc and include operations in the milling industries.
Tensar es ampliamente reconocido como el líder mundial en la estabilización de suelos y refuerzo de base de superficies y asfaltos. Su representante en Chile es Emin Sistemas Geotecnicos.
COTS aplicaciones y monitorización de la producción en los pozosMarketing Donalba
Conoce qué aplicaciones existen actualmente para la extracción de pozos, así como herramientas de monitorización del trabajo en los mismos. Todo ello de la mano de nuestra empresa representada Crystal Group.
Tensar es ampliamente reconocido como el líder mundial en la estabilización de suelos y refuerzo de base de superficies y asfaltos. Su representante en Chile es Emin Sistemas Geotecnicos.
COTS aplicaciones y monitorización de la producción en los pozosMarketing Donalba
Conoce qué aplicaciones existen actualmente para la extracción de pozos, así como herramientas de monitorización del trabajo en los mismos. Todo ello de la mano de nuestra empresa representada Crystal Group.
Claxton holds over 1,500ft of drilling riser stock for rapid call-off - supported by a large inventory of tensioning equipment and adaptors. Our tension rings include the proprietary slimline positive grip design that saves time by being run through the rig's rotary table.
Raci casing spacers are widely used all over the world In water, oil and gas businesses in order to separate the carrier pipeline from the casing and the Raci casing spacers isolate water, sewer and gas pipelines from casing simply and effectively. They are also used in refineries where double containment pipe is requested for safety reasons.
Raci spacer on YouTube video:
http://bit.ly/1wJ8O0c
http://bit.ly/1Bqv51j
Geoquip Water Solutions sister company Hydrodif® has the widest range of metric and imperial MDPE compression fittings, PVC valves and fittings and MDPE compression pipes. We hope this presentation gives more information about our company and product range. If you would like to discuss our range of products further please contact us on tel: +44(0)1473 464546 or email: info@hydrodif.co.uk. You can also visit our website: www.hydrodif.co.uk
We at IFT have been serving the Americas and the World for over 30 years by providing pipeline solutions. Our services include emergency responses requiring turn-key bypassing of pipelines, hot tapping, line stopping and/or valve installation services. IFT is capable of handling modifications to most piping systems. Our specialty is replacing and adding new valves to existing systems, without interrupting service, and wet tapping butterfly valves. These solutions are led by a team of technicians using innovative techniques that have helped define the industry.
Claxton holds over 1,500ft of drilling riser stock for rapid call-off - supported by a large inventory of tensioning equipment and adaptors. Our tension rings include the proprietary slimline positive grip design that saves time by being run through the rig's rotary table.
Raci casing spacers are widely used all over the world In water, oil and gas businesses in order to separate the carrier pipeline from the casing and the Raci casing spacers isolate water, sewer and gas pipelines from casing simply and effectively. They are also used in refineries where double containment pipe is requested for safety reasons.
Raci spacer on YouTube video:
http://bit.ly/1wJ8O0c
http://bit.ly/1Bqv51j
Geoquip Water Solutions sister company Hydrodif® has the widest range of metric and imperial MDPE compression fittings, PVC valves and fittings and MDPE compression pipes. We hope this presentation gives more information about our company and product range. If you would like to discuss our range of products further please contact us on tel: +44(0)1473 464546 or email: info@hydrodif.co.uk. You can also visit our website: www.hydrodif.co.uk
We at IFT have been serving the Americas and the World for over 30 years by providing pipeline solutions. Our services include emergency responses requiring turn-key bypassing of pipelines, hot tapping, line stopping and/or valve installation services. IFT is capable of handling modifications to most piping systems. Our specialty is replacing and adding new valves to existing systems, without interrupting service, and wet tapping butterfly valves. These solutions are led by a team of technicians using innovative techniques that have helped define the industry.
For 2016/17 (July to June), Post/New total Mexican wheat production is forecast to increase to 3.9 million metric tons (MMT). This increase of approximately 3.7 percent assumes favourable weather conditions and normal yields in the key wheat areas of Northwest Mexico (Baja California and Sonora) for the 2015/16 autumn/winter crop cycle.
With over a century of experience in the design, quality and installation of grain storage systems, Bentall Rowlands Storage Systems Limited is a leading UK manufacturer in complete storage and processing equipment for the agricultural and industrial markets.
Hose pipes are tools that play a pivotal role, adapting and evolving to meet the rigorous and varied demands of oil and gas, engineering and industrial sectors. Therefore it is necessary to understand their significance, the latest innovations, and their indispensable contribution in UAE projects. Takmeel hose pipe suppliers in UAE explores the world of hose pipes and their ever-evolving impact on modern industries.
Visit us - https://takmeeltrading.com/trading/hose-pipe-suppliers-in-uae.php
Five questions to ask when selecting cranes for waste-to-energy facilitiesKonecranes
This white paper draws on experience gleaned from thousands of industrial process applications over several decades and discusses five key decision criteria vital to achieving optimum safety and reliability levels with overhead cranes.
Turning revolution – a surprising take on a mature processSandvik Coromant
Turning is a mature machining process that has seemingly been around forever. However, those thinking that their process is rock-solid – tweaking and fine-tuning parameters to maximize output and profitability – need to think again. What if there was a new way of turning that questions established and preconceived ideas about this age-old process? The time has arrived to join the new turning revolution and breakthrough existing production barriers to revel in new-found productivity.
Similar to Keep running costs down operating en-masse chain conveyors (20)
The long-awaited Panama Canal expansion opened earlier this Summer with a ceremonial ship passing through the waterway. Based on extensive research including more than 100 studies on the economic feasibility, market demand, environmental impact and other technical engineering aspects, the Panama Canal expansion involved the construction of a ‘Third Set of Locks’ that will now allow larger ships to pass through the famous canal.
Family-owned Catalyst, formerly Pharm-Tech, custom formulates and manufactures feed and nutritional supplements for customers in the livestock, poultry, pet, wildlife and aquaculture industries. It operates five production plants, three in Idaho and two in Iowa. Its range of over 100 products includes digestive aids, mineral supplements and most recently Certified Organic blends and finished feeds.
Wholegrain Ingredient Producers EDME, based in England, has pioneered an innovative new category of ingredients. Michael Carr, Sales and Marketing Director of natural ingredient producer at EDME says, “We’ve identified a growing interest in sprouted foods and have developed a brand new product category to help bakers and food manufacturers meet that interest and demand.” Sprouted grains meet the demand for new wholegrain ingredients that are nutritious, soft and tender, as well as being more palatable and digestible.
Last month, we outlined the new regulations that grain processors needed to be aware of. This included the new NFPA 652 and OSHA initiatives. This month we delve into the array of options available to control combustible dust. Grain processors need to be aware of the strengths and weaknesses of each before choosing the smartest approach.
Operating in 140 countries and boasting 90 service stations worldwide, Bühler has been at the vanguard of industrial process technologies and solutions for over 150 years. Contributing significantly to feeding the world’s ever-growing population, Bühler manufactures equipment for processing of maize, wheat, chocolate, rice, pasta and breakfast cereals globally. In fact, 65 percent of wheat milled around the globe is processed on Bühler grain mills and around 30 percent of global rice production is processed using Bühler equipment.
A consolidation of highly respected British brands E R & F Turner, Christy & Norris and Miracle Mills, Christy Turner Ltd is renowned for quality British engineering and innovation in the milling industry. With flaking mills operational around the globe, the leading UK engineering firm talks us through their top tips for increasing the longevity and performance of your flaking rolls.
On the 26 October this year, Milling and Grain magazine attended OCRIM’s 6th technical conference “Wheat, Flour and…” at its headquarters located in Cremona, home to violin extraordinaire Antonio Stradivari and arguably one of Northern Italy’s most picturesque historical cities. The annual event was aimed at clients, local residents, and friends in the worlds of industry, academia and politics.
CROP farmers anxiously watching prices fall to ever less remunerative levels have had further unwelcome news over the past couple of months from yet higher cereal and oilseed crop estimates across the Northern Hemisphere.
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Many in the milling and grain sector may be unaware that there is a significant new revenue stream available to progressive and forward-thinking mills. It focuses on the use of energy, and how by turning the power down for a relatively short period each year in line with National Grid’s and EirGrid’s requirements, companies can enjoy considerable and long-term financial rewards.
Calysta, the company developing and introducing a new protein source based on single-cell organisms - a bacterium called methylococcus – and destined for inclusion in fishfeeds, has built a ‘market introduction facility’ in Teesside, England, with production beginning in this last quarter of 2016.
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2. F
&Feed millinG technoloGy
28 | January - February 2014
Grain
Keep running costs down
operating en-masse chain
conveyors
by 4B Braime
C
hain conveyors are an essential
part of many bulk handling
systems, where they are used to
convey bulk materials such as powders,
grains, flakes, pellets, etc and include
operations in the milling industries.
Many of these conveyors use drop forged
chains with flights as a means of conveying
the material being handled. This ‘en-masse’
conveying system is very popular as it is a
simple but highly efficient system of moving
material.
When it comes to purchasing a chain
conveyor, it is easy to look just focus on the
one-time purchasing cost and the quality of
the components. The problem with conveyors is that they are exposed to a lot of
wear and tear, and even the best chains can
fail after a certain period of time: although
this can be many years depending on the
conveyor’s use and its maintenance.
If we look at the lifetime cost of an enmasse chain conveyor, we’d find a big part is
and repair can cost a lot of money and time,
usually requiring the services of a team of
engineers and a considerable amount of
resources.
So how does the en-masse conveying
system work, and where does the chain
failure occur?
In En-Masse conveying, the flight height
can be as low as 12.5 percent of the material being transported in the chain conveyor.
The material is fed into the conveyor from
the top and falls through the moving chain
to the bottom of the box. Because the
particles interlock, the material moves as a
single stream at the same speed as the chain.
This highly efficient conveying process allows
nearly the entire conveyor cross section to
move as bulk.
Flights of steel and welded links
The links with flights are then assembled
in many different arrangements using pins
and circlips, headed pins and circlips or
headed pins with collars and roll pins. The
to order new chain links with flights welded
or grind the sides of the failing links and
weld new flights onsite. In both cases, a lot
of resources including time are needed to
complete the maintenance procedure.
Having new links with flights welded is
only the first step of the maintenance process:
the chain needs to be slackened, the circlips
must be broken in order to take out the links
where the flights have failed, new links with
welded flights need to be put in, and finally
the chain has to be re-tensioned before the
conveyor is at last operational or the whole
chain removed from the conveyor.
One of the other major causes for concern with this traditional assembly is the fact
that the circlips can sometimes come loose
due to poor installation, not only causing the
chain to collapse, therefore again stopping
the conveyor, but also contaminating the
product that was being conveyed and risking pollution and obstructions in the plant
process.
Working to supress and minimise
problems
Engineers have been working hard at
suppressing and minimising the different
problems encountered within a chain conveyor as much as possible with solutions
such as more frequent maintenance checks,
metal detectors, etc. Whilst this has helped
to reduce the number of unexpected breakdowns, it hasn’t removed the need for
conveyor shut downs when the chains or
flights need to be replaced.
With 125 years experience providing
solutions to customers within the bulk material handling industry, worldwide, engineers
at 4B have come up with a revolutionary
simple solution that minimises conveyor
maintenance downtimes and overcomes a
lot of the problems encountered when using
drag chain conveyors.
maintenance: the cost of replacement chains
and links, the cost of the labour and finally
the cost of downtime.
For each and every user of chain conveyors, it is of vital importance to have the
conveyor running at full capacity for as long
as the equipment can allow it. Maintenance
whole assembly is very robust and works
well until general wear, operational errors,
material build up and many other reasons
that bring about maintenance shut down.
In the case of a minor incident, such as
the flights breaking, although the chain does
not need to be changed, it is still necessary
New flight assembly
4B’s Bolt ‘N’ Go system is a new flight
assembly system that gets rid of the need
for welded flights and pins and circlips
assemblies which are quite costly and time
consuming in terms of manufacturing. This
new system includes:
3. 15
29 | January - February 2014
• A set of Nylon flights that can be cut
to accurate lengths depending on the
desired overall width. Nylon flights
are very strong and wear resistant but
remain light- weight, therefore reducing
the amount of power required to drive
the chain
• A hollow pin made of alloy steel (the
same material as the link) and case
hardened to C57-C62. This pin will
take the load in the assembly. It is very
strong and can be supplied in stainless
by Richard Mills, FOSS,
steel for applications in a corrosive
environment
Denmark
• Bolts, nuts and washers are used
to hold the flights onto the link and
outh African grain suppliers Senwes
assemble out a new way of Lock nuts
have tried the links together. using near
are used to secure the whole system
infrared (NIR) analysis to optimize
the • At of increasingly the bolthigh-protein
use no point does scarce take the load
wheator is in contact with the pin. It merely
in blends going into milling. The new
holds will now become a permanent
instrument and secures the flights
• The system uses the very best out of
feature, helping to get 4B drop forged chain
links and low-protein material.
both high- that have special lugs on the sides
onto which the flights are fastened,
In giving thetale ‘Rumpelstiltskin’, a miller
the fairy assembly extra stability
The Bolt that his daughter extremely
boasts to a king‘N’ Go system is can spin
easy to install,
straw into gold. yet very robust and has a
long lifespan. It can make this enduring in
While nothing has many advantages
comparison to the traditional analytidream come true, modern process pins and
calcirclips assembly. form of an in-line NIR
technology in the
This system will undoubtedly save
analysis system is making a real difference a
toprecious amount of time and wheat grain
what millers can get out of money when
conducting maintenance work. With the
deliveries. It is not exactly turning straw into
Bolt ‘n’ Go system, it is no longer required
gold, but is perhaps the next best thing given
to take the tension high quality wheat.
the increasing scarcity ofout of the chain and
take the chain out of the solution before
The new (190x132mm)(outlines)_Layout
Corporate Banner process analysis conveyorcalled 1
How to get the mix
right with in-line NIR
S
Grain
changing been on the old
ProFoss hasthe flights; trial at a flights can be
taken out and South Africa.
Senwes facility in new ones fitted while the
chain is still tensioned inside
The solution consists of an NIR the conveyor.
Since a shorter amount
analyser, a sample interface and of time is
required to for graphical
special softwareassemble the nylon flights
rather the welding
display ofthan results. steel flights onto links,
all the flights usedbe delivered quickly, thus
It has been can at a group
of eliminatingto a large mill.stock a lot of spare
silos next the need to The
parts; silos contain kept in minimum
different or they can be differentstock on site
at low cost, 9 percent, 10 percent, 12
protein levels: since they are not welded to
the chain.
percent and so on. The sample interface is
The a pipe that delivers the from
installed insystem also enables grain full use
of the links since
the different silos ontoita is not necessary to
conveyor belt that
change mill.
serves the the links every time new flights
are needed. interface is installed by cutting a
The sample Once again this represents
major the pipe facilities using diameter.
a hole in saving forof about 10 cm this system.
It has a sapphire window that sits flush with
the sides of theheat allowing the NIR unit to
Superior pipe, treatment
take measurements on the grainlinks flowsmade
4B's Bolt ‘n’ Go chain as it are by.
Measurements treated alloy few case
of special heatare made every steelseconds and the results areC57 - C62 on a a
hardened to Rockwell displayed with
computer core hardnessroom, where they
ductile in the control of Rockwell C40.
can be viewed as heat treatment technique
4B’s superior a trend graph to make it
easy tomaterial provides protein content. If,
and keep track of the the optimum chain
for example, 11 more resilient is the target
link with a percent protein ductile core
and the level starts to fall belowan extremely
for shock resistance and that, then a
little higher protein wheat for superior wear
hard exterior surface can be added to
stabilizecorrosion resistance. This results in
and the overall protein content.
reduced downtime and maintenance with
an increase in to higher grade
Lower grade the working life for the chain
conveyor. of special products Mariana
Manager
The assembly system ProFoss anaPurnell describes how the is an excellent
and robust solution Senwes not in
lyser was installed at the that will facility only
improve the
October 2012. overall capacity of the conveyor to perform was its optimal use,
When the analyser at brought into ability
for were just over helps to minimise the
there longer,08:54 also5000 tonnes of grade
23/12/2013 but Page 1
&Feed millinG technoloGy
offline maintenance 4000 tonnes of B2
B1, about periods thus improving the yearly4500 tons of B3profits and
and capacity and grade, made
using the lower conveyor. lower grades.
chain amounts of
The Bolt TheGo system has been used
‘n’ process analysis system
successfully in many facilities, in a wide
enables continuous monitoring of
range of applications includingallowing inwheat protein levels, agricultural,
wood chips, sugar, animal feeds, etc. All
line adjustment to regulate the
these products have been used specific
blending and maintaining in conveyors of during length, angles and high
protein levels various outloading. As indicated
bycapacity applications.this resulted inhas the
the B1–B3 columns, The system all been
such a success that many suppliers of enlower grades being blended with higher protein
masse chain conveyors grades that were
grades, yielding B1 and B3 now offer the Bolt
‘n’ Go chain and flight system as an option.
considerably higher than the initial stock level.
Bolt ‘n’ Go
currently available for
“We successfullyismanaged the optimiza4B102NA, 4B142NA and homogeneity
tion of all protein levels and the4B142HA links
of with flights up to 750mm wide. Purnell.
quality in all wheat batches,” says
“As far I am concerned the ProFoss works
very well for managing your grain quality as
it monitors 100 percent of the batch being
loaded or More inforMation: fluctuation
f and really keeps protein
within4B narrow band.”
a Braime Elevator Components
She also points out that it is of course
Hunslet Road
important toLS10 1JZ right quantities availLeeds have the
able to maximize the usefulness of NIR
United Kingdom
analysis.Website: www.go4b.com
The Email:completed, the plan is now to
trial 4b-uk@go4b.com
put the system into use on a permanent
basis. Note: can see that the level of control
“We 4B’s drop forged chain is backed
and management of the network level being
by an international protein of compashipped out is far125 years of bulk handling
nies with over superior to when it is
controlled by a human being who does infreexperience. 4B engineers are specialised
quentin the dropand testing,” industry and can
sampling forged chain says Purnell.
“By gathering more precise data of proprovide engineering design service and
tein units leaving any drag oneen-masse chain
advice for the silo, or can be assured
of a lower number of disputes related to
conveyor application.
protein levels and subsequent downgrading."
F
4. LINKS
January - February 2014
This digital Re-print is part of the January | February 2014 edition of Grain & Feed
Milling Technology magazine.
Content from the magazine is available to view free-of-charge, both as a full
online magazine on our website, and as an archive of individual features on
the docstoc website.
Please click here to view our other publications on www.docstoc.com.
first published in 1891
•
•
Having no choice
is not reasonable
The quest for a healthier
snack
Design of an
efficient intake
pit dedusting
system
Silos special:
Bulk storage
challenges
•
Contact the GFMT Team
•
Subscribe to GFMT
NIR:
•
Keep running
costs down
the state-of-the-art in
technology
•
Visit the GFMT website
In this issue:
•
•
• See the full issue
Production control in
rapeseed processing
using NIR technology
operating en-masse
chain conveyors
•
Getting your
dies and rolls
re-worked
locally to global
standards
INCORPORATING PORTS, DISTRIBUTION AND FORMULATION
A subscription magazine for the global flour & feed milling industries - first published in 1891
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adove.
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