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Jost's Engineering Company Limited.
An ISO 9001: 2008 Certified Company
JOSTS has been partnering growth over a range of business verticals across India for over
a hundred years now. Driven by vision of being at the forefront of India’s industrial
development, help empower Indian industries with cutting edge technology in chosen
business areas – Material Handling and Engineered Products.
At Josts, we believe that we are in business for the sole purpose of providing solutions
that help customers improve their processes and performance of their products. which is
why, all activities at Josts are aligned to this core purpose.
We are Josts, Our best is yet to come.
About us
Jost's Miles
Jost’s Miles : A Journey of Continuous Progress
Pioneers in Material Handling SolutionsPioneers in Material Handling Solutions
Material Handling - Expertise
Expertise
Expertise
Providing Innovative Solutions for total Material HandlingProviding Innovative Solutions for total Material Handling
needs of :needs of :
MHE Product Range
Loading & Unloading, Stacking & Retrieving, Order Picking, Storage And Internal
Material Movements.
ELECTRIC FORKLIFTSELECTRIC FORKLIFTS
JFB 15
 Capacity :
1.5 Ton
JFB 20
 Capacity :
2.0 Ton
JFB 25
 Capacity :
2.5 Ton
JFB 30
 Capacity :
3.0 Ton
Forklifts are the industrial trucks which are extensively used for carrying, lifting and
stacking materials over the short as well as long distances.
Available in capacities ranging from 1500 to 3000 kgs.
Available in AC Drive.
MOSFET programmable Stepless speed controller.
Lift height ranging from 3.6 to 6.5 meters
Available in AC type Hydraulic motor.
Best gradient performance in its class.
Customized versions are also available.
Brief Description about Forklifts
Technical Details & Model Ranges
Technical Details
Model of your Truck JFB – 15 / 20 / 25 / 30
Type of Model 4 wheel, Seated
Load Capacity. 1500 / 2000 / 2500 / 3000Kg
Max. Lift Height 3.6 to 6.5 Mtrs
Power Unit Battery 48V,290/375/440 Ah or :72V,385 Ah
Drive Motor Rating 6.5 or 7.0 kw
Lift Motor rating 8.0 or 8.5 kw
Controller MOSFET
Steering Manual
Tyre Non-skid Rubber Tyres
Customized Solutions are also available on
Customer’s Request.
Technical Details & Model Ranges
Model Ranges offered by Josts
Mast Model
Lift height
(mm)
Mast Height
(mm)
Closed Extended
2 Stage PT 30 3060 2175 3650
2 Stage PT 36 3660 2475 4250
3 Stage PD 36 3660 1825 4250
3 Stage PD 40 4060 1975 4650
3 Stage PD 45 4560 2175 5150
3 Stage PD 51 5160 2475 5750
3 Stage PD 55 5560 2725 6150
3 Stage PD 60 6060 2725 6650
3 Stage PD 65 6560 2975 7150
Residual Capacity is derated by 200 kgs with Side shifter
Model JFB 15 JFB 20 JFB 25 JFB 30
Capacity 1.5 Ton 2.0 Ton 2.5 Ton 3 Ton
Voltage 48V 48V 48V 72V
AH Rating 290AH 375AH 440AH 385AH
Drive Motor 6.5KW 6.5KW 7KW 7KW
Lift Motor 8KW 8KW 8.5KW 8.5KW
Wheel base 1425mm 1425mm 1625mm 1625mm
Turning Radius 2250mm 2250mm 2450mm 2450mm
Know Your Forklift
Required Conditions for using the Product
 Level flooring- smooth surface, Leveled properly, & No Pits.
 Pay load capacity :- (Load) should conform to the residual capacity of the stacker at
various heights.
 The pallet size (Std.) : 800 X 1200 or 1000 X 1200 or 1200 X 1200
 Bottom beam in the racks for having more flexibility in using the stacker while storing
and retrieving.
 Adequate span length of the racks so that enough space between the adjacent loads
for easy entry of straddles while using straddle stackers.
 Minimum 100 mm clearance should be available over the load in the racking.
 Adequate Aisle Width (From Pallet to Pallet)
 Pallet Overhang should not be more than Designed Overhang
 Adequate Door Height or Under Pass Height ; For Closed Mast Height.
 Clear height of roof or ceiling- height ; For Extended Mast Height.
 Maximum Rack Level Height should be 200 mm below the maximum lift height.
 Pallet entry height should be more than the fork lowered height.
Key Performance Characteristics
Important for the Usage of the Equipment.
 Battery power consumption :-
 Battery life - Typically 1000 charging cycles .which means 1000 shifts i.e. 1000
days i.e. say 3.33 years.
 Free lift :- up to 2350 mm with Max Close ht 6500 mm.
 AC drive :-
 Reduces battery power consumption.
 Increases battery life. Other benefits over DC.
 Excellent Performance at Gradient .
 Josts Offers the Higher Residual Capacity at the Maximum elevated height.
Key Performance Characteristics
 Powerful 3 phase AC Drive motor with improved torque capability.
 Low Center of Gravity ensures good safety & stability to truck.
 Indigenously designed forklift with rigid chassis – In built robustness.
 Aesthetically designed Counterweight – Adequate load balance and improved
operational stability.
 Robust and Rigid canopy provides Adequate Protective Safety to operator against falling
objects.
 Good Travel Speed And Gradability.
 Less Wearing Parts & Easy Maintenance with AC Technology.
 Longer continuous operation due to better heat balance.
 Less Operating Cost due to Less Energy Consumption.
 A longer work cycle due to lower current amperage requirement ensures longer battery
life.
 Precise Control Of Speed with Variable Frequency Drive.
 Reduced noise levels.
 Hose burst valve – Slow And Smooth Landing of Mast Carriage & Forks
 Energy saving with the Regenerative breaking.
Key Performance Characteristics
 Improved battery life due to the longer intervals between recharges.
 Ergonomically designed operator’s cabin space with the ample leg room.
 Easily Reachable Hydraulic Functions – Operator’s Comfort.
 Power Steering gives the advantage of excellent steering conditions with the fatigue
free operation.
 Adjustable steering for relaxed operation.
 Adjustable operator’s seat with single degree of freedom.
 Articulating steering axle to enable the truck comfortably overcome pits and bumps
upto 20 mm without loss of stability.
 Specially designed steering axle to provide steering upto 100 degrees.
 Incorporation of special taper roller bearings in the Steering axle to withstand impact
loads in outdoor application.
 LED Lights – Better Illumination , Power Saving.
Battery VS Diesel Forklift Trucks
Applications
Electric Forklifts: Electric forklifts are ideal for working indoors in many types of
businesses. Electric forklifts can be operated outdoors, typically
only on dry, well paved surfaces.
Internal Combustion (IC) Forklifts: IC forklifts are ideal for outdoor use, but if fueled
by propane, they can be used indoors or outdoors.
ELECTRIC LIFT TRUCKS
Advantages
•Produce zero emissions
•Reduced maintenance cost
•Longer economic life
•Lower noise levels
•Lower fueling cost
•Aisle width requirements are less than an IC forklift
Disadvantages
•Higher initial cost
•Typically not suited for outdoor use
•Less aggressive lift and ramp speeds
•Limited product availability over 15,000 lbs
•Downtime due to battery charging / changing
•Need for forklift battery changing station
•Poor training or negligence can ruin the battery
IC LIFT TRUCKS
Advantages
•Lower initial cost
•Better for long runs, high speed and ramps
•Capacity capabilities of over 35,000 lbs
•Better suited for multi-shift operations
•Easy to refuel
Disadvantages
•Indoor use requires good ventilation
•Higher maintenance than electric forklifts
•Higher fueling cost than electric forklifts
Battery VS Diesel Forklift Trucks
Consumption.
Type of Forklift
3Tn Electric
Forklift
3Tn Diesel
Forklift
Per Hr. Consumption 3 3
price (Rs./unit) @ 9 65
Total per hour 27 195
Total Monthly hours working Per month
(all 3 shifts- 6hrs X 30 days = 500)
540 540
Total Power Cost 14,580 105,300
Lubes Cost Virtually NIL
Lube Oil for Engine, Transmission,
Hydraulics Cost Extra, Approx 10% of
Diesel Cost approx 10,530/-
Periodical Maintenance
Nil, Except Battery, Which requires cleaning and
checking and can be done off the machine
Requires Periodical maintenance at every 250
Hrs to change oil, Filters etc.
Ease of maintenance
Exceptionally good,- due electronic diagnostic
available as standard feature. Faults are
displayed and rectified easily
Faults have to be identified manually by
trained mechanic there by increases downtime
Availability of Equipment
Maximum- due less maintainable parts, moving
parts etc
Always Critical, as lots of items are moving
and requires constant maintenance
Suitability for F&B Industry
Ideally suitable due to Zero pollution, Best
suited for Inside operation
Diesel Soot poses serious hazards and not
suitable for F&B Industry
Noise, Operator Fatigue
Virtually Silent machine and Vibration free.
Drastically increases operator comfort and
enhances productivity
Noisy with lots of Vibration. Causes worker
fatigue and reduces work efficiency
Speed Of Operation
Meets typical in-Factory traffic safety
parameters
Due to high speed, there are chances
accident, often operators tends to exceed
factory limit of 12km/hr
Monthly Total cost of fuel / power +
lubricants per month
14,580 105,300
Saving Per Forklift Per Month 90,720
Saving Per Forklift Per Year 10,88,640
Advantage Battery Forklift
Battery VS Diesel Forklift Trucks
Advantages- Battery Disadvantages- IC
Operation and maintenance costs Low – with no need for as many
services and overhauls
Higher since engine generate
heat & smoke
Overall life span Longer as very less breakdowns Shorten as more breakdowns
Emissions Negligible Very high
Noise pollution and vibration Negligible Negligible
Fuel consumption 2 -3 units per hr.
(approx 20 Rs)
3 lit/hr
(Approx 160 Rs)
Turning radius Less High
Compactness High Less
Self Diagnosis Yes No
Advantages of Battery Forklift
Battery VS Diesel Forklift Trucks
Optional Accessories
Over Head Guard Reverse Buzzer Adjustable Forks
Extended Forks Hook Attachment Boom Attachment
Battery Options
Main Safety Features
 Safety against injury:- Robust body, Emergency power cut off switch.
 Safety during starting:- Delayed start (factory set)
 Safety while stopping:-
 Auto Power cut-off with release of Accelerator Pedal.
 Emergency power cut off.
 Safety while travel :- Automatic dual speed limit selection mode.
 Safety while steering :-
 Ergonomically spaced Hand brake in Emergency.
 Hydraulic braking system to all wheels.
 Drive Motor starts with Push of Accelerator Pedal.
 Safety while handling the load :-
 Overload protection through sensing system,
 Operation of Hydraulic motor only when Functional switches are operated.
 Power cut off during maximum lift,
 Mechanical stop at topmost lift point,
 Travel speed reduction above certain lift height, Creep speed selection during
lifting.
 Lift lock at 80% battery discharge, Pressure relief valve against overloading.
Industry Segment
Customized Solutions
Our Preeminent Clients
Important Information from Customer
That Customer should provide us for getting Better Solutions ……
PAN India Presence
Thank You !!!
Email : infomhe@josts.in Toll Free : 1800 274 5661 www.josts.in│ │
Mumbai
T: +91 22 6117400, M:
+91 9167354441
Pune
T: +91 20 2543 4390,
M: +91 7767011575
Vadodara
T: +91 265 2351 642,
M: +91 7069024693
Bengaluru
T: +91 80 4123 4775,
M: +91 9916177707
Chennai
T: +91 44 2626 8536,
M: +91 8939815736
Secunderabad
T: +91 40 2771 4934,
M: +91 9000846988
Kolkata
T: +91 33 2242 9510,
M: +91 9874020207
Delhi
T: +91 11 4567 600,
M: +91 8588814898,
Chandigarh
T: +91 172 5190020
M: +91 8588814898.
SALES & SERVICE OFFICES

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Josts electric forklift

  • 1. Jost's Engineering Company Limited. An ISO 9001: 2008 Certified Company
  • 2. JOSTS has been partnering growth over a range of business verticals across India for over a hundred years now. Driven by vision of being at the forefront of India’s industrial development, help empower Indian industries with cutting edge technology in chosen business areas – Material Handling and Engineered Products. At Josts, we believe that we are in business for the sole purpose of providing solutions that help customers improve their processes and performance of their products. which is why, all activities at Josts are aligned to this core purpose. We are Josts, Our best is yet to come. About us
  • 3. Jost's Miles Jost’s Miles : A Journey of Continuous Progress Pioneers in Material Handling SolutionsPioneers in Material Handling Solutions
  • 4. Material Handling - Expertise Expertise Expertise
  • 5. Providing Innovative Solutions for total Material HandlingProviding Innovative Solutions for total Material Handling needs of :needs of : MHE Product Range Loading & Unloading, Stacking & Retrieving, Order Picking, Storage And Internal Material Movements.
  • 6. ELECTRIC FORKLIFTSELECTRIC FORKLIFTS JFB 15  Capacity : 1.5 Ton JFB 20  Capacity : 2.0 Ton JFB 25  Capacity : 2.5 Ton JFB 30  Capacity : 3.0 Ton
  • 7. Forklifts are the industrial trucks which are extensively used for carrying, lifting and stacking materials over the short as well as long distances. Available in capacities ranging from 1500 to 3000 kgs. Available in AC Drive. MOSFET programmable Stepless speed controller. Lift height ranging from 3.6 to 6.5 meters Available in AC type Hydraulic motor. Best gradient performance in its class. Customized versions are also available. Brief Description about Forklifts
  • 8. Technical Details & Model Ranges Technical Details Model of your Truck JFB – 15 / 20 / 25 / 30 Type of Model 4 wheel, Seated Load Capacity. 1500 / 2000 / 2500 / 3000Kg Max. Lift Height 3.6 to 6.5 Mtrs Power Unit Battery 48V,290/375/440 Ah or :72V,385 Ah Drive Motor Rating 6.5 or 7.0 kw Lift Motor rating 8.0 or 8.5 kw Controller MOSFET Steering Manual Tyre Non-skid Rubber Tyres Customized Solutions are also available on Customer’s Request.
  • 9. Technical Details & Model Ranges Model Ranges offered by Josts Mast Model Lift height (mm) Mast Height (mm) Closed Extended 2 Stage PT 30 3060 2175 3650 2 Stage PT 36 3660 2475 4250 3 Stage PD 36 3660 1825 4250 3 Stage PD 40 4060 1975 4650 3 Stage PD 45 4560 2175 5150 3 Stage PD 51 5160 2475 5750 3 Stage PD 55 5560 2725 6150 3 Stage PD 60 6060 2725 6650 3 Stage PD 65 6560 2975 7150 Residual Capacity is derated by 200 kgs with Side shifter Model JFB 15 JFB 20 JFB 25 JFB 30 Capacity 1.5 Ton 2.0 Ton 2.5 Ton 3 Ton Voltage 48V 48V 48V 72V AH Rating 290AH 375AH 440AH 385AH Drive Motor 6.5KW 6.5KW 7KW 7KW Lift Motor 8KW 8KW 8.5KW 8.5KW Wheel base 1425mm 1425mm 1625mm 1625mm Turning Radius 2250mm 2250mm 2450mm 2450mm
  • 11. Required Conditions for using the Product  Level flooring- smooth surface, Leveled properly, & No Pits.  Pay load capacity :- (Load) should conform to the residual capacity of the stacker at various heights.  The pallet size (Std.) : 800 X 1200 or 1000 X 1200 or 1200 X 1200  Bottom beam in the racks for having more flexibility in using the stacker while storing and retrieving.  Adequate span length of the racks so that enough space between the adjacent loads for easy entry of straddles while using straddle stackers.  Minimum 100 mm clearance should be available over the load in the racking.  Adequate Aisle Width (From Pallet to Pallet)  Pallet Overhang should not be more than Designed Overhang  Adequate Door Height or Under Pass Height ; For Closed Mast Height.  Clear height of roof or ceiling- height ; For Extended Mast Height.  Maximum Rack Level Height should be 200 mm below the maximum lift height.  Pallet entry height should be more than the fork lowered height.
  • 12. Key Performance Characteristics Important for the Usage of the Equipment.  Battery power consumption :-  Battery life - Typically 1000 charging cycles .which means 1000 shifts i.e. 1000 days i.e. say 3.33 years.  Free lift :- up to 2350 mm with Max Close ht 6500 mm.  AC drive :-  Reduces battery power consumption.  Increases battery life. Other benefits over DC.  Excellent Performance at Gradient .  Josts Offers the Higher Residual Capacity at the Maximum elevated height.
  • 13. Key Performance Characteristics  Powerful 3 phase AC Drive motor with improved torque capability.  Low Center of Gravity ensures good safety & stability to truck.  Indigenously designed forklift with rigid chassis – In built robustness.  Aesthetically designed Counterweight – Adequate load balance and improved operational stability.  Robust and Rigid canopy provides Adequate Protective Safety to operator against falling objects.  Good Travel Speed And Gradability.  Less Wearing Parts & Easy Maintenance with AC Technology.  Longer continuous operation due to better heat balance.  Less Operating Cost due to Less Energy Consumption.  A longer work cycle due to lower current amperage requirement ensures longer battery life.  Precise Control Of Speed with Variable Frequency Drive.  Reduced noise levels.  Hose burst valve – Slow And Smooth Landing of Mast Carriage & Forks  Energy saving with the Regenerative breaking.
  • 14. Key Performance Characteristics  Improved battery life due to the longer intervals between recharges.  Ergonomically designed operator’s cabin space with the ample leg room.  Easily Reachable Hydraulic Functions – Operator’s Comfort.  Power Steering gives the advantage of excellent steering conditions with the fatigue free operation.  Adjustable steering for relaxed operation.  Adjustable operator’s seat with single degree of freedom.  Articulating steering axle to enable the truck comfortably overcome pits and bumps upto 20 mm without loss of stability.  Specially designed steering axle to provide steering upto 100 degrees.  Incorporation of special taper roller bearings in the Steering axle to withstand impact loads in outdoor application.  LED Lights – Better Illumination , Power Saving.
  • 15. Battery VS Diesel Forklift Trucks Applications Electric Forklifts: Electric forklifts are ideal for working indoors in many types of businesses. Electric forklifts can be operated outdoors, typically only on dry, well paved surfaces. Internal Combustion (IC) Forklifts: IC forklifts are ideal for outdoor use, but if fueled by propane, they can be used indoors or outdoors. ELECTRIC LIFT TRUCKS Advantages •Produce zero emissions •Reduced maintenance cost •Longer economic life •Lower noise levels •Lower fueling cost •Aisle width requirements are less than an IC forklift Disadvantages •Higher initial cost •Typically not suited for outdoor use •Less aggressive lift and ramp speeds •Limited product availability over 15,000 lbs •Downtime due to battery charging / changing •Need for forklift battery changing station •Poor training or negligence can ruin the battery IC LIFT TRUCKS Advantages •Lower initial cost •Better for long runs, high speed and ramps •Capacity capabilities of over 35,000 lbs •Better suited for multi-shift operations •Easy to refuel Disadvantages •Indoor use requires good ventilation •Higher maintenance than electric forklifts •Higher fueling cost than electric forklifts
  • 16. Battery VS Diesel Forklift Trucks Consumption. Type of Forklift 3Tn Electric Forklift 3Tn Diesel Forklift Per Hr. Consumption 3 3 price (Rs./unit) @ 9 65 Total per hour 27 195 Total Monthly hours working Per month (all 3 shifts- 6hrs X 30 days = 500) 540 540 Total Power Cost 14,580 105,300
  • 17. Lubes Cost Virtually NIL Lube Oil for Engine, Transmission, Hydraulics Cost Extra, Approx 10% of Diesel Cost approx 10,530/- Periodical Maintenance Nil, Except Battery, Which requires cleaning and checking and can be done off the machine Requires Periodical maintenance at every 250 Hrs to change oil, Filters etc. Ease of maintenance Exceptionally good,- due electronic diagnostic available as standard feature. Faults are displayed and rectified easily Faults have to be identified manually by trained mechanic there by increases downtime Availability of Equipment Maximum- due less maintainable parts, moving parts etc Always Critical, as lots of items are moving and requires constant maintenance Suitability for F&B Industry Ideally suitable due to Zero pollution, Best suited for Inside operation Diesel Soot poses serious hazards and not suitable for F&B Industry Noise, Operator Fatigue Virtually Silent machine and Vibration free. Drastically increases operator comfort and enhances productivity Noisy with lots of Vibration. Causes worker fatigue and reduces work efficiency Speed Of Operation Meets typical in-Factory traffic safety parameters Due to high speed, there are chances accident, often operators tends to exceed factory limit of 12km/hr Monthly Total cost of fuel / power + lubricants per month 14,580 105,300 Saving Per Forklift Per Month 90,720 Saving Per Forklift Per Year 10,88,640 Advantage Battery Forklift Battery VS Diesel Forklift Trucks
  • 18. Advantages- Battery Disadvantages- IC Operation and maintenance costs Low – with no need for as many services and overhauls Higher since engine generate heat & smoke Overall life span Longer as very less breakdowns Shorten as more breakdowns Emissions Negligible Very high Noise pollution and vibration Negligible Negligible Fuel consumption 2 -3 units per hr. (approx 20 Rs) 3 lit/hr (Approx 160 Rs) Turning radius Less High Compactness High Less Self Diagnosis Yes No Advantages of Battery Forklift Battery VS Diesel Forklift Trucks
  • 19. Optional Accessories Over Head Guard Reverse Buzzer Adjustable Forks Extended Forks Hook Attachment Boom Attachment Battery Options
  • 20. Main Safety Features  Safety against injury:- Robust body, Emergency power cut off switch.  Safety during starting:- Delayed start (factory set)  Safety while stopping:-  Auto Power cut-off with release of Accelerator Pedal.  Emergency power cut off.  Safety while travel :- Automatic dual speed limit selection mode.  Safety while steering :-  Ergonomically spaced Hand brake in Emergency.  Hydraulic braking system to all wheels.  Drive Motor starts with Push of Accelerator Pedal.  Safety while handling the load :-  Overload protection through sensing system,  Operation of Hydraulic motor only when Functional switches are operated.  Power cut off during maximum lift,  Mechanical stop at topmost lift point,  Travel speed reduction above certain lift height, Creep speed selection during lifting.  Lift lock at 80% battery discharge, Pressure relief valve against overloading.
  • 24. Important Information from Customer That Customer should provide us for getting Better Solutions ……
  • 26. Thank You !!! Email : infomhe@josts.in Toll Free : 1800 274 5661 www.josts.in│ │ Mumbai T: +91 22 6117400, M: +91 9167354441 Pune T: +91 20 2543 4390, M: +91 7767011575 Vadodara T: +91 265 2351 642, M: +91 7069024693 Bengaluru T: +91 80 4123 4775, M: +91 9916177707 Chennai T: +91 44 2626 8536, M: +91 8939815736 Secunderabad T: +91 40 2771 4934, M: +91 9000846988 Kolkata T: +91 33 2242 9510, M: +91 9874020207 Delhi T: +91 11 4567 600, M: +91 8588814898, Chandigarh T: +91 172 5190020 M: +91 8588814898. SALES & SERVICE OFFICES