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ISO-9001:2015
Where we have been and where we are going
Transition – Key to success
1) Understand the requirements
2) Conduct a gap analysis
3) Don’t let concerns with auditability and documented
information drive bureaucracy into your quality
management system.
4) Implement changes that add maximum value to your
organization.
Agenda
•Context of the Organization
•Process Approach and Risk Based Thinking
Context of the Organization
Context of the Organization
• The new requirement reads: “The organization shall determine
external and internal issues that are relevant to its purpose and its
strategic direction and that affect its ability to achieve the intended
result(s) of its quality management system.”
Decision making and ISO-9001:2015
• The first is a quality principle quoted from ISO 9000:2015, namely “evidence-
based decision making.” It is not hard to understand that better decisions are
made when they are based on evidence rather than by conjecture.
• The second is found in Clause 0.1, “Addressing risks and opportunities
associated with its context and objectives.” Addressing risks means proactively
managing uncertainties. The simple meaning of “managing uncertainties” is that
decisions should be made with consideration of the possible positive and
negative consequences that the uncertain future may bring.
• Finally, in Clause 5.1, entitled Leadership and Commitment, there is a
requirement for top management: “Ensuring that the quality policy and quality
objectives are established for the quality management system and are
compatible with the context and strategic direction of the organization.” Top
management’s most basic role is strategic decision-making for the organization.
Decisions are to be made based
on evidence. Evidence is found
in the CONTEXT of the
organization.
Internal Context
• Vision
• Mission
• Strategic objectives and direction
• Organizational Chart
• SOPs
• Resources
• Culture
External Context
• Legal
• Social
• Political
• Regulatory
• Financial
• Economic
• Market Trends
Examples
• Customer pressures and complaints can force organizations to change policies such as
product returns and customer and technical support .
• Technological changes can provide new and more effective ways to handle
communications, operations, shipping and logistics.
• Governments regulatory and trade policies can play a significant role in determining how
businesses operate, especially in regard to international trade, taxation, and regulations
• The media, including social media, can have a huge impact on a company’s image and
public relations. A bad news video or news report can go viral pretty fast, and if your
organization doesn’t provide an acceptable response, the negative publicity and effects
can last a long time.
• Sociological forces often drive what, where and how consumers buy product and
services. There is an increasing trend in the number of consumers purchasing products
online and reading reviews before making a purchase.
• The multinational and multicultural trend in workforce composition can cause significant
changes in hiring and retention of competent human resources.
Risk Based Thinking
Examples and Ideas
•Purchasing
•Design and Development
•Process
Purchasing
Supplier Approval and Re-Evaluation
•Do all raw materials create the same risk for your
final product?
•Do all suppliers bring the same risk to your
business?
Does your current QMS account for these differences?
Design and Development
Design FMEA – for actual design
Risk Registers – for project risks
The Process Approach and Risk
Based Thinking
• Assign a Process Owner
• Define the process
• Identify the inputs and outputs
• Define measures of effectiveness and efficiency
• Identify risks and opportunities
• Report on the status of each process
PROCESS
Materials Measures
Manpower
(Training/Skills)
Inputs
Suppliers
(By whom)
Outputs
Customer
(For Whom)
Methods
(How)
Machine
(With what)
Environment
(Conditions)
RISK!
Process Definition
Should include: Process Owner, Inputs and
Outputs, Process, Process Metrics and RISK
Process Review
Should include: Inputs and Outputs, Process,
Process Metrics and RISK
Process Owner’s Meetings
• Owner/Co-Owner Reporting
• Process Metrics
• Current State
• Recent Updates
• Plans moving forward
• Audit Nonconformance's (Internal and External)
• Dashboard
•RISK
Purchasing
Measurable: # Supplier Nonconformance's
Process Owner:
Goals 2016: 10% Reduction from ’15
Risk: Production interruptions due to material shortages
Risks and Opportunities:
Risk – This rate of supplier rejects has resulted in 280 hours of line
shut downs in 2015, and the trend is not improvement
moving into 2016.
Opportunity: IF the shipping damage issues could be solved, we
could eliminate 24 % of the nonconforamnces and 20% of
the hours of line interruption
Corrective Action Plans:
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
Series1 32 78 45 36 64 24 56 20 66 43 26 47
0
10
20
30
40
50
60
70
80
90
Supplier Nonconformances - 2015
0
50
100
150
200
250
Dimensional Damaged Functional Aesthetics Wrong Product
Supplier Nonconformances - 2015 Task Responsibility Target Date
Quarterly Business Reviews
(Management Representative and Process Owners)
•Review of identified risk within each key process
•Has the risk changed?
•Have high risk issues been addressed?
•Does performance to objectives reflect risk
mitigation?
Integrated Systems and RISK
ISO-9001
ISO-14000
FSSC- 22000, SQF, BRC (Food Standards)
Hazard Analysis for food safety
Hazard Analysis - Food Safety
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
ProcessStep
List each
process step
from the
Process Flow
Diagram
Does this process step
INTRODUCE or INTENSIFY a
potential food safety hazard? If
YES identify the hazard(s). Assess
probability, severity and risk per
columns 4, 5 and 6.
Likelihood
Severity
Risk
Justification of Risk Level
Assessment
List the support programs that CONTROL
or ELLIMINATE this hazard. Do the
support program(s) control the hazard to
an acceptable level? If yes, proceed to
the next process step. If no, proceed to
column 9.
Is this hazard CONTROLLED or
ELIMINATED (or reduced to an acceptable
level) at a subsequent process step? If
YES, this step is not a CCP. Identify the
subsequent process step and proceed to
the next process step. If the hazard is not
controlled at this process step, go to
column 10 and assign a CCP number.
CCP or oPRP
1
Receive raw
materials
B- Pathogen contamination due
to uncontrolled transportation
L M 2
Raw materials are received covered
and/or packaged, Trailer Checks,
Sealed Truck
Purchasing Program
Shipping and Receiving Program
Yes No
C- Chemical contamination due
to uncontrolled transportation
L M 2
Raw materials are received covered
and/or packaged, Trailer Checks,
Sealed Truck
Purchasing Program
Shipping and Receiving program
Chemical Control Program
Yes No
P- Physical contamination with
extraneous material due to
uncontrolled transpiration
L L 1
Raw materials are received covered
and/or packaged, Trailer Checks,
Sealed Truck
Purchasing Program
Shipping and Receiving Program
Glass and Brittle Plastics Program
Metal and Blade Control Program
Yes No
ISO-14000 Aspects and ImpactsProcessStep
Aspects
Likelihood
Severity
Risk
Impact (Use notes to insert further
analysis)
legaland
OtherRequirements
Significant
environmentalaspect
(Yes),(No)or(NA)
B - none NO NO
C - none NO NO
P- Potential for Scrap L L 2 NO NO
Receiving
Aspect and Impacts Risk Assessment - ISO-14000
Air Land WaterAir Land Water
Air Land WaterAir Land Water
Air Land WaterAir Land Water
Quality Risk Assessment
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
ProcessStep
List each
process
step from
the
Process
Flow
Diagram
Does this process step
INTRODUCE or
INTENSIFY a potential
quality issue?Assess
Likelihood and severity
and risk per columns 4, 5
and 6.
Likelihood
Severity
Risk
Justification of Risk
Level Assessment
List the support programs
that CONTROL or
ELLIMINATE this risk.
Do the support program(s)
control the risk to an
acceptable level? If yes,
proceed to the next process
step. If no, proceed to
column 9.
Is this hazard CONTROLLED
or ELIMINATED (or reduced to
an acceptable level) at a
subsequent process step? If
YES, this step is not a QCP.
Identify the subsequent process
step and proceed to the next
process step. If the risk is
controlled at this process step,
go to column 10 and assign a
QCP number.
QCP
1
Receive
raw
materials
Q - L M 2 No
Risk Assessment - Quality
What should you do?
• Identify what the risks and opportunities are in your organization – it
depends on context
• Analyze and prioritize the risks and opportunities in your organization
• what is acceptable?
• what is unacceptable?
• Plan actions to address the risks
• how can I avoid or eliminate the risk?
• how can I mitigate the risk?
• Implement the plan – take action
• Check the effectiveness of the actions – does it work?
• Learn from experience – continual improvement

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Iso 9001-2015-training

  • 1. ISO-9001:2015 Where we have been and where we are going
  • 2. Transition – Key to success 1) Understand the requirements 2) Conduct a gap analysis 3) Don’t let concerns with auditability and documented information drive bureaucracy into your quality management system. 4) Implement changes that add maximum value to your organization.
  • 3. Agenda •Context of the Organization •Process Approach and Risk Based Thinking
  • 4. Context of the Organization
  • 5. Context of the Organization • The new requirement reads: “The organization shall determine external and internal issues that are relevant to its purpose and its strategic direction and that affect its ability to achieve the intended result(s) of its quality management system.”
  • 6. Decision making and ISO-9001:2015 • The first is a quality principle quoted from ISO 9000:2015, namely “evidence- based decision making.” It is not hard to understand that better decisions are made when they are based on evidence rather than by conjecture. • The second is found in Clause 0.1, “Addressing risks and opportunities associated with its context and objectives.” Addressing risks means proactively managing uncertainties. The simple meaning of “managing uncertainties” is that decisions should be made with consideration of the possible positive and negative consequences that the uncertain future may bring. • Finally, in Clause 5.1, entitled Leadership and Commitment, there is a requirement for top management: “Ensuring that the quality policy and quality objectives are established for the quality management system and are compatible with the context and strategic direction of the organization.” Top management’s most basic role is strategic decision-making for the organization.
  • 7. Decisions are to be made based on evidence. Evidence is found in the CONTEXT of the organization.
  • 8. Internal Context • Vision • Mission • Strategic objectives and direction • Organizational Chart • SOPs • Resources • Culture
  • 9. External Context • Legal • Social • Political • Regulatory • Financial • Economic • Market Trends
  • 10. Examples • Customer pressures and complaints can force organizations to change policies such as product returns and customer and technical support . • Technological changes can provide new and more effective ways to handle communications, operations, shipping and logistics. • Governments regulatory and trade policies can play a significant role in determining how businesses operate, especially in regard to international trade, taxation, and regulations • The media, including social media, can have a huge impact on a company’s image and public relations. A bad news video or news report can go viral pretty fast, and if your organization doesn’t provide an acceptable response, the negative publicity and effects can last a long time. • Sociological forces often drive what, where and how consumers buy product and services. There is an increasing trend in the number of consumers purchasing products online and reading reviews before making a purchase. • The multinational and multicultural trend in workforce composition can cause significant changes in hiring and retention of competent human resources.
  • 11. Risk Based Thinking Examples and Ideas •Purchasing •Design and Development •Process
  • 12. Purchasing Supplier Approval and Re-Evaluation •Do all raw materials create the same risk for your final product? •Do all suppliers bring the same risk to your business? Does your current QMS account for these differences?
  • 13. Design and Development Design FMEA – for actual design Risk Registers – for project risks
  • 14. The Process Approach and Risk Based Thinking • Assign a Process Owner • Define the process • Identify the inputs and outputs • Define measures of effectiveness and efficiency • Identify risks and opportunities • Report on the status of each process
  • 15. PROCESS Materials Measures Manpower (Training/Skills) Inputs Suppliers (By whom) Outputs Customer (For Whom) Methods (How) Machine (With what) Environment (Conditions) RISK!
  • 16. Process Definition Should include: Process Owner, Inputs and Outputs, Process, Process Metrics and RISK
  • 17. Process Review Should include: Inputs and Outputs, Process, Process Metrics and RISK
  • 18. Process Owner’s Meetings • Owner/Co-Owner Reporting • Process Metrics • Current State • Recent Updates • Plans moving forward • Audit Nonconformance's (Internal and External) • Dashboard •RISK
  • 19. Purchasing Measurable: # Supplier Nonconformance's Process Owner: Goals 2016: 10% Reduction from ’15 Risk: Production interruptions due to material shortages Risks and Opportunities: Risk – This rate of supplier rejects has resulted in 280 hours of line shut downs in 2015, and the trend is not improvement moving into 2016. Opportunity: IF the shipping damage issues could be solved, we could eliminate 24 % of the nonconforamnces and 20% of the hours of line interruption Corrective Action Plans: Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Series1 32 78 45 36 64 24 56 20 66 43 26 47 0 10 20 30 40 50 60 70 80 90 Supplier Nonconformances - 2015 0 50 100 150 200 250 Dimensional Damaged Functional Aesthetics Wrong Product Supplier Nonconformances - 2015 Task Responsibility Target Date
  • 20. Quarterly Business Reviews (Management Representative and Process Owners) •Review of identified risk within each key process •Has the risk changed? •Have high risk issues been addressed? •Does performance to objectives reflect risk mitigation?
  • 21. Integrated Systems and RISK ISO-9001 ISO-14000 FSSC- 22000, SQF, BRC (Food Standards)
  • 22. Hazard Analysis for food safety Hazard Analysis - Food Safety (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) ProcessStep List each process step from the Process Flow Diagram Does this process step INTRODUCE or INTENSIFY a potential food safety hazard? If YES identify the hazard(s). Assess probability, severity and risk per columns 4, 5 and 6. Likelihood Severity Risk Justification of Risk Level Assessment List the support programs that CONTROL or ELLIMINATE this hazard. Do the support program(s) control the hazard to an acceptable level? If yes, proceed to the next process step. If no, proceed to column 9. Is this hazard CONTROLLED or ELIMINATED (or reduced to an acceptable level) at a subsequent process step? If YES, this step is not a CCP. Identify the subsequent process step and proceed to the next process step. If the hazard is not controlled at this process step, go to column 10 and assign a CCP number. CCP or oPRP 1 Receive raw materials B- Pathogen contamination due to uncontrolled transportation L M 2 Raw materials are received covered and/or packaged, Trailer Checks, Sealed Truck Purchasing Program Shipping and Receiving Program Yes No C- Chemical contamination due to uncontrolled transportation L M 2 Raw materials are received covered and/or packaged, Trailer Checks, Sealed Truck Purchasing Program Shipping and Receiving program Chemical Control Program Yes No P- Physical contamination with extraneous material due to uncontrolled transpiration L L 1 Raw materials are received covered and/or packaged, Trailer Checks, Sealed Truck Purchasing Program Shipping and Receiving Program Glass and Brittle Plastics Program Metal and Blade Control Program Yes No
  • 23. ISO-14000 Aspects and ImpactsProcessStep Aspects Likelihood Severity Risk Impact (Use notes to insert further analysis) legaland OtherRequirements Significant environmentalaspect (Yes),(No)or(NA) B - none NO NO C - none NO NO P- Potential for Scrap L L 2 NO NO Receiving Aspect and Impacts Risk Assessment - ISO-14000 Air Land WaterAir Land Water Air Land WaterAir Land Water Air Land WaterAir Land Water
  • 24. Quality Risk Assessment (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) ProcessStep List each process step from the Process Flow Diagram Does this process step INTRODUCE or INTENSIFY a potential quality issue?Assess Likelihood and severity and risk per columns 4, 5 and 6. Likelihood Severity Risk Justification of Risk Level Assessment List the support programs that CONTROL or ELLIMINATE this risk. Do the support program(s) control the risk to an acceptable level? If yes, proceed to the next process step. If no, proceed to column 9. Is this hazard CONTROLLED or ELIMINATED (or reduced to an acceptable level) at a subsequent process step? If YES, this step is not a QCP. Identify the subsequent process step and proceed to the next process step. If the risk is controlled at this process step, go to column 10 and assign a QCP number. QCP 1 Receive raw materials Q - L M 2 No Risk Assessment - Quality
  • 25. What should you do? • Identify what the risks and opportunities are in your organization – it depends on context • Analyze and prioritize the risks and opportunities in your organization • what is acceptable? • what is unacceptable? • Plan actions to address the risks • how can I avoid or eliminate the risk? • how can I mitigate the risk? • Implement the plan – take action • Check the effectiveness of the actions – does it work? • Learn from experience – continual improvement