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ISO 9001:2015
Standard
For more questions please write
to anwarrose16@gmail.com
Table of Contents
q Structure
q System Thinking
q Context of Organization
› Context Issues for external risk
› Some causes of internal risk
q Leadership
q Planning for QMS
› Controlling areas of risk
› Cascade of objectives
› Planning to achieve objectives
q Support
› Resources
› Competency
› Documentation
› New wording-Information Flow
› Documentation Requirements
September 15, 2018
ISO 9001:2015
Page 2
qOperation
qPerformance Evaluation
– Feed Results to management
Review
qImprovement
– The improvement cycle
Structure
› Structure and core text is same in all standards QMS, EMS, IT
Security etc.
› Organisational context for driving strategy added: Internal
& External (Purchasing/ outsourcing)
› Less focus on procedures to mitigate risk, Preventive action
is replaced by Risk based thinking.
› More emphasis on flow of information than documentation
› Management Review core focus is on “Monitoring”. MR title
removed.
› Increased “Leadership "requirements
› Documented Information
› External provision replaces “Purchasing & Outsourcing”
September 15, 2018Page 3
Structure
September 15, 2018Page 4
Linkage between PDCA is vital.
System thinking
› System: A set of interrelated and interacting elements.
› Management System is network of people, process &
technology
› Problem in one department can lead to problem in
another.
September 15, 2018Page 5
Technology
People
Process
4 Context of organisation
4.1 The organization and its context
› Strategic issues
4.2 Needs/Expectations interested parties
› Not just customers
4.3 Scope of the QMS
› Define Boundaries – Exclusions (Can not exclude
clause if it would impact conformance to customer.)
4.4 QMS and its processes - PDCA
› As 9001:2008 §4.1
September 15, 2018Page 6
4.1 Context Issues For External Risk
What are strategic risks to organisation (4.1 -6.1)
September 15, 2018
Awareness session ISO 9001:2015
Page 7
Context Issues
(Examples)
Impact
(1-5)
Probability
(1-5)
Detectability
(1-5)
Impact x
Probability ÷
Detectability
Technology
Exchange
rate
Competition
Legislation
Vendors
Market
Etc.
Process Map
Process owner
Developer
Manager
Technician
General Manager
September 15, 2018Page 8
Process maps are used to identify risks in process steps
SIPOC Diagram
September 15, 2018Page 9
Supplier Input Process Output Customer diagram helps in
identification of risks.
Some causes of internal risk
› Low Competency| Train Resources
› Frequent Change of Persons| Maintain shift logs
› Task Performed Infrequently| Identify process done
once a year
› Complex Process| Identify
› Old Equipment (i.e. Failure) or new equipment (People
unfamiliar)
› Unclear Customer Requirements| During process chain
September 15, 2018Page 10
5 Leadership
5.1 Leadership and commitment
› Accountability, awareness, engagement | Linkage of QMS to
business
5.2 Quality policy
› similar to 9001:2008. + ‘applied’ | Evidences of cascaded
objectives from policy
5.3 Roles, responsibilities and authorities
› QMS Reporting (Management Rep title removed)
September 15, 2018Page 11
6 Planning for the QMS
6.1 Address risks and opportunities
› QMS ability to achieve intent, mitigate risk.
6.2 Objectives + planning to achieve them | SMART
› Measurable, link to policy, updated
› Resources to meet objectives, evaluate results
6.3 Planning of changes
• Purpose of change
› Resource and responsibility
Note: Clause 4 and 6 are linked.
September 15, 2018Page 12
6.1 Controlling areas of risk
September 15, 2018Page 13
Risk Mitigation
x
Controlled
Competency
Risk
Technology
Risk
6.2 Cascade of Objectives
Policy 5.2
Brief Statement
Strategic long term objective
Planning 6.2
Specific Objective
Awareness 7.3
Individual Objectives
September 15, 2018Page 14
Hoshin Kanri
Planning to achieve
objectives (6.2.2)
Objective What is to be
done
Resource
needed
Who is
responsible
When it will
be done
How results
will be
evaluated
SMART
objective
Activity Support Process
Owner
Timeline/
schedule
Measurement
/ monitoring
September 15, 2018Page 15
7 Support
7.1 Resources
7.2 Competence
7.3 Awareness
7.4 Communication
7.5 Documents | Less
Note: All above helps in risk mitigation
September 15, 2018Page 16
7.1 RESOURCES
7.1.1 General
› Resource constraints, external resources
7.1.2 People
› Provide necessary persons
7.1.3 Infrastructure | Data Back, IT audit
› Information and communication technology
7.1.4 Environment for operating processes
› As 9001:2008 §6.4
7.1.5 Monitoring and measuring resources
› Calibration (Major risk area)
7.1.6 Organizational knowledge
› Knowledge acquisition and management
September 15, 2018Page 17
7.1.6 Organisational
knowledge
› determine knowledge for process operation
› maintain knowledge, make it available & retrievable
› address changing needs and trends,
› how to acquire additional knowledge.
consider;
› internal sources
› learning from failure and success,
› experts within the organization
› external sources
› standards, academia, conferences,
› customers or providers
September 15, 2018Page 18
7.2 Competence
Competence: The ability to apply knowledge to achieve intended
results
› determine the necessary competence of person(s)
› take actions to acquire competence,
› evaluate the effectiveness of actions taken:
› actions can include,
› training, mentoring, hiring competent persons.
› retain documented evidence of competence.
Note: Evidence f competence is required and not records of training.
Eg: Annual PMS, testing results done by a person etc.
September 15, 2018Page 19
7.5 Documents
7.5.1 General
The extent of documents for a QMS can differ due to:
› organization size, process complexity, competence.
7.5.2 Creating and updating
Ensure identification, review and approval.
7.5.3 Control of documents
› ensure availability, confidentiality
› address distribution, access, storage and
preservation,
› legibility; control of changes and disposition.
Documents of external origin shall be controlled.
September 15, 2018Page 20
New wording- Focus on
Information
Document
Maintain
documented
information
September 15, 2018Page 21
Record
Retain
documented
information
8 Operation Clauses (ISO
9001:2008-7)
8.1 Operational planning and control | Apply risk
mitigation
8.2 Requirements for products + services
8.3 Design and development
8.4 Externally provided products and services
8.5 Production and service provision
8.6 Release of products and services | Inspection & testing
8.7 Control of nonconformity| NCP removed
September 15, 2018Page 22
9 Performance Evaluation
Clauses
9.1 Monitoring, measurement, analysis, evaluation
9.1.1 General
9.1.2 Customer satisfaction
9.1.3 Analysis and evaluation
9.2 Internal audit
9.3 Management review
September 15, 2018Page 23
KPI
Results/
Monitor
process
control
Quarterly
Monitoring
10 Improvement
10.1 General
› Similar to 9001:2008 §8.5.1
10.2 Nonconformity and corrective action
› Similar to 9001:2008 §8.5.2
› Addition of complaints
10.3 Continual improvement
› Link to analysis, evaluation, management review
› Address underperformance
September 15, 2018Page 24
Thank you!

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ISO 9001 2015 Quality Management System (Implementation)

  • 1. ISO 9001:2015 Standard For more questions please write to anwarrose16@gmail.com
  • 2. Table of Contents q Structure q System Thinking q Context of Organization › Context Issues for external risk › Some causes of internal risk q Leadership q Planning for QMS › Controlling areas of risk › Cascade of objectives › Planning to achieve objectives q Support › Resources › Competency › Documentation › New wording-Information Flow › Documentation Requirements September 15, 2018 ISO 9001:2015 Page 2 qOperation qPerformance Evaluation – Feed Results to management Review qImprovement – The improvement cycle
  • 3. Structure › Structure and core text is same in all standards QMS, EMS, IT Security etc. › Organisational context for driving strategy added: Internal & External (Purchasing/ outsourcing) › Less focus on procedures to mitigate risk, Preventive action is replaced by Risk based thinking. › More emphasis on flow of information than documentation › Management Review core focus is on “Monitoring”. MR title removed. › Increased “Leadership "requirements › Documented Information › External provision replaces “Purchasing & Outsourcing” September 15, 2018Page 3
  • 4. Structure September 15, 2018Page 4 Linkage between PDCA is vital.
  • 5. System thinking › System: A set of interrelated and interacting elements. › Management System is network of people, process & technology › Problem in one department can lead to problem in another. September 15, 2018Page 5 Technology People Process
  • 6. 4 Context of organisation 4.1 The organization and its context › Strategic issues 4.2 Needs/Expectations interested parties › Not just customers 4.3 Scope of the QMS › Define Boundaries – Exclusions (Can not exclude clause if it would impact conformance to customer.) 4.4 QMS and its processes - PDCA › As 9001:2008 §4.1 September 15, 2018Page 6
  • 7. 4.1 Context Issues For External Risk What are strategic risks to organisation (4.1 -6.1) September 15, 2018 Awareness session ISO 9001:2015 Page 7 Context Issues (Examples) Impact (1-5) Probability (1-5) Detectability (1-5) Impact x Probability ÷ Detectability Technology Exchange rate Competition Legislation Vendors Market Etc.
  • 8. Process Map Process owner Developer Manager Technician General Manager September 15, 2018Page 8 Process maps are used to identify risks in process steps
  • 9. SIPOC Diagram September 15, 2018Page 9 Supplier Input Process Output Customer diagram helps in identification of risks.
  • 10. Some causes of internal risk › Low Competency| Train Resources › Frequent Change of Persons| Maintain shift logs › Task Performed Infrequently| Identify process done once a year › Complex Process| Identify › Old Equipment (i.e. Failure) or new equipment (People unfamiliar) › Unclear Customer Requirements| During process chain September 15, 2018Page 10
  • 11. 5 Leadership 5.1 Leadership and commitment › Accountability, awareness, engagement | Linkage of QMS to business 5.2 Quality policy › similar to 9001:2008. + ‘applied’ | Evidences of cascaded objectives from policy 5.3 Roles, responsibilities and authorities › QMS Reporting (Management Rep title removed) September 15, 2018Page 11
  • 12. 6 Planning for the QMS 6.1 Address risks and opportunities › QMS ability to achieve intent, mitigate risk. 6.2 Objectives + planning to achieve them | SMART › Measurable, link to policy, updated › Resources to meet objectives, evaluate results 6.3 Planning of changes • Purpose of change › Resource and responsibility Note: Clause 4 and 6 are linked. September 15, 2018Page 12
  • 13. 6.1 Controlling areas of risk September 15, 2018Page 13 Risk Mitigation x Controlled Competency Risk Technology Risk
  • 14. 6.2 Cascade of Objectives Policy 5.2 Brief Statement Strategic long term objective Planning 6.2 Specific Objective Awareness 7.3 Individual Objectives September 15, 2018Page 14 Hoshin Kanri
  • 15. Planning to achieve objectives (6.2.2) Objective What is to be done Resource needed Who is responsible When it will be done How results will be evaluated SMART objective Activity Support Process Owner Timeline/ schedule Measurement / monitoring September 15, 2018Page 15
  • 16. 7 Support 7.1 Resources 7.2 Competence 7.3 Awareness 7.4 Communication 7.5 Documents | Less Note: All above helps in risk mitigation September 15, 2018Page 16
  • 17. 7.1 RESOURCES 7.1.1 General › Resource constraints, external resources 7.1.2 People › Provide necessary persons 7.1.3 Infrastructure | Data Back, IT audit › Information and communication technology 7.1.4 Environment for operating processes › As 9001:2008 §6.4 7.1.5 Monitoring and measuring resources › Calibration (Major risk area) 7.1.6 Organizational knowledge › Knowledge acquisition and management September 15, 2018Page 17
  • 18. 7.1.6 Organisational knowledge › determine knowledge for process operation › maintain knowledge, make it available & retrievable › address changing needs and trends, › how to acquire additional knowledge. consider; › internal sources › learning from failure and success, › experts within the organization › external sources › standards, academia, conferences, › customers or providers September 15, 2018Page 18
  • 19. 7.2 Competence Competence: The ability to apply knowledge to achieve intended results › determine the necessary competence of person(s) › take actions to acquire competence, › evaluate the effectiveness of actions taken: › actions can include, › training, mentoring, hiring competent persons. › retain documented evidence of competence. Note: Evidence f competence is required and not records of training. Eg: Annual PMS, testing results done by a person etc. September 15, 2018Page 19
  • 20. 7.5 Documents 7.5.1 General The extent of documents for a QMS can differ due to: › organization size, process complexity, competence. 7.5.2 Creating and updating Ensure identification, review and approval. 7.5.3 Control of documents › ensure availability, confidentiality › address distribution, access, storage and preservation, › legibility; control of changes and disposition. Documents of external origin shall be controlled. September 15, 2018Page 20
  • 21. New wording- Focus on Information Document Maintain documented information September 15, 2018Page 21 Record Retain documented information
  • 22. 8 Operation Clauses (ISO 9001:2008-7) 8.1 Operational planning and control | Apply risk mitigation 8.2 Requirements for products + services 8.3 Design and development 8.4 Externally provided products and services 8.5 Production and service provision 8.6 Release of products and services | Inspection & testing 8.7 Control of nonconformity| NCP removed September 15, 2018Page 22
  • 23. 9 Performance Evaluation Clauses 9.1 Monitoring, measurement, analysis, evaluation 9.1.1 General 9.1.2 Customer satisfaction 9.1.3 Analysis and evaluation 9.2 Internal audit 9.3 Management review September 15, 2018Page 23 KPI Results/ Monitor process control Quarterly Monitoring
  • 24. 10 Improvement 10.1 General › Similar to 9001:2008 §8.5.1 10.2 Nonconformity and corrective action › Similar to 9001:2008 §8.5.2 › Addition of complaints 10.3 Continual improvement › Link to analysis, evaluation, management review › Address underperformance September 15, 2018Page 24