The document provides details about an electrical point machine. It discusses:
1. The point machine has a cast iron casing and cover that houses the motor, reduction gear, contact assembly, and locking/throw assembly.
2. The DC motor is a series split-field motor that operates on 110V DC and provides high initial torque. It has a reduction ratio of 20.8:1 to convert high-speed motor rotation to slower, higher-torque output.
3. A friction clutch between the motor and load protects the motor from overload and provides mechanical snubbing of the point movement.
That covers the key components and functions of the electrical point machine in under 3 sentences.
This document provides a summary of the Manual for Tokenless Block Instrument Mark II with ‘Q’ relays. Some key points:
1. The manual aims to provide understanding of the principles and working of the tokenless block instrument, which uses 'Q' relays to provide more reliable service compared to previous models.
2. The instrument uses a three-stepped DC polar pulse system for codes to achieve immunity to contact faults. It eliminates tangible authorities and minimizes operating time while maintaining absolute block working.
3. The instrument has push buttons and LED indicators to allow manual operation and monitoring by station masters. It contains 35 relays to perform functions like code transmission, reception and timing delays.
The document describes Experion HS, a software platform for human-machine interfaces and supervisory control from Honeywell. Experion HS builds on Honeywell's existing Experion PKS platform to provide an affordable solution for smaller operations. It offers standard displays, intuitive navigation, powerful trending capabilities, and integrated hardware and software to support a range of applications from oil and gas to food and beverage. Experion HS can efficiently meet the needs of small to medium applications through its robust and customizable features.
Unlock full featured course with 250+ Video Lectures at 20% Discount for "Learn 5 PLC's in a Day" lifetime E-Learning course for 39 USD only: https://www.udemy.com/nfi-plc-online-leaning/?couponCode=slideshare2016
Enroll for Advanced Industrial Automation Training with PLC, HMI and Drive Combo with 300+ Video Lecture for 69.3 USD only: http://online.nfiautomation.org/catalog/1769?couponCode=LEARNING_MADE_EASY
This document provides information about the ME407 Mechatronics course taught by Sukesh O P. The course objectives are to introduce sensors used in CNC machines and robots, study MEMS sensors, and develop hydraulic/pneumatic circuits and PLC programs. By the end of the course, students will be able to understand mechanical systems in mechatronics and integrate mechanical, electronic, control and computer engineering in mechatronics design. The syllabus covers topics like sensors, actuators, MEMS, mechatronics applications in CNC and robotics. Actuator types like hydraulic, pneumatic and electrical actuators are discussed along with mechanical components used in mechatronics like mechanisms, c
The document provides guidance on troubleshooting Programmable Logic Controller (PLC) systems. It discusses identifying the source of problems, including the power supply, processor module, input/output modules, and ladder logic program. Various troubleshooting steps are outlined for each component, such as checking status indicators, verifying power, and reviewing the program for errors. Communication between the PLC and programming software is also addressed.
PLC ARCHITECTURE AND HARDWARE COMPONENTSAkshay Dhole
Explains about the basics of PLC ARCHITECTURE AND HARDWARE COMPONENTS.
A Programmable Logic Controller (PLC) is a specialized computing system used for control of industrial machines and processes.
A PLC is a computer designed to work in an industrial environment
The document discusses engine camshaft diagnosis and repair. It describes how a camshaft functions to open valves using lobes and how valve train noise can indicate wear. It explains how to degree a camshaft and how a hydraulic lifter works to compensate for valve lash. Key terms related to camshafts and the valve train are defined.
The document provides maintenance information for the Eldyne AzLS single section digital axle counter system. It details procedures for fixing track devices after rail replacement, adjusting rail contact transmit heads using a dummy wheel and test equipment, and resetting the system. Key steps include drilling mounting holes for rail contacts in the correct position, using a test kit to measure signal levels and adjust potentiometers to equalize rectified and reference voltages, and operating the reset box to initiate a reset. Proper maintenance following the guidance helps ensure trouble-free performance of the digital axle counter.
This document provides a summary of the Manual for Tokenless Block Instrument Mark II with ‘Q’ relays. Some key points:
1. The manual aims to provide understanding of the principles and working of the tokenless block instrument, which uses 'Q' relays to provide more reliable service compared to previous models.
2. The instrument uses a three-stepped DC polar pulse system for codes to achieve immunity to contact faults. It eliminates tangible authorities and minimizes operating time while maintaining absolute block working.
3. The instrument has push buttons and LED indicators to allow manual operation and monitoring by station masters. It contains 35 relays to perform functions like code transmission, reception and timing delays.
The document describes Experion HS, a software platform for human-machine interfaces and supervisory control from Honeywell. Experion HS builds on Honeywell's existing Experion PKS platform to provide an affordable solution for smaller operations. It offers standard displays, intuitive navigation, powerful trending capabilities, and integrated hardware and software to support a range of applications from oil and gas to food and beverage. Experion HS can efficiently meet the needs of small to medium applications through its robust and customizable features.
Unlock full featured course with 250+ Video Lectures at 20% Discount for "Learn 5 PLC's in a Day" lifetime E-Learning course for 39 USD only: https://www.udemy.com/nfi-plc-online-leaning/?couponCode=slideshare2016
Enroll for Advanced Industrial Automation Training with PLC, HMI and Drive Combo with 300+ Video Lecture for 69.3 USD only: http://online.nfiautomation.org/catalog/1769?couponCode=LEARNING_MADE_EASY
This document provides information about the ME407 Mechatronics course taught by Sukesh O P. The course objectives are to introduce sensors used in CNC machines and robots, study MEMS sensors, and develop hydraulic/pneumatic circuits and PLC programs. By the end of the course, students will be able to understand mechanical systems in mechatronics and integrate mechanical, electronic, control and computer engineering in mechatronics design. The syllabus covers topics like sensors, actuators, MEMS, mechatronics applications in CNC and robotics. Actuator types like hydraulic, pneumatic and electrical actuators are discussed along with mechanical components used in mechatronics like mechanisms, c
The document provides guidance on troubleshooting Programmable Logic Controller (PLC) systems. It discusses identifying the source of problems, including the power supply, processor module, input/output modules, and ladder logic program. Various troubleshooting steps are outlined for each component, such as checking status indicators, verifying power, and reviewing the program for errors. Communication between the PLC and programming software is also addressed.
PLC ARCHITECTURE AND HARDWARE COMPONENTSAkshay Dhole
Explains about the basics of PLC ARCHITECTURE AND HARDWARE COMPONENTS.
A Programmable Logic Controller (PLC) is a specialized computing system used for control of industrial machines and processes.
A PLC is a computer designed to work in an industrial environment
The document discusses engine camshaft diagnosis and repair. It describes how a camshaft functions to open valves using lobes and how valve train noise can indicate wear. It explains how to degree a camshaft and how a hydraulic lifter works to compensate for valve lash. Key terms related to camshafts and the valve train are defined.
The document provides maintenance information for the Eldyne AzLS single section digital axle counter system. It details procedures for fixing track devices after rail replacement, adjusting rail contact transmit heads using a dummy wheel and test equipment, and resetting the system. Key steps include drilling mounting holes for rail contacts in the correct position, using a test kit to measure signal levels and adjust potentiometers to equalize rectified and reference voltages, and operating the reset box to initiate a reset. Proper maintenance following the guidance helps ensure trouble-free performance of the digital axle counter.
This document provides an overview of the electric traction system used for railways. It describes the key overhead equipment used to supply 25kV AC power to the contact wire, including stay arms, bracket tubes, and register arms. It also discusses neutral sections, section insulators, and jumpers. Traction substations transform incoming high voltage power and use circuit breakers to supply different sections. The remote control center controls circuit breakers and interrupters remotely to isolate faults. Power is collected through pantographs and used in DC series traction motors mounted on locomotives.
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
Automatic car parking barrier system using PLCarunkumar6836
This document describes an automatic car parking barrier system using a programmable logic controller (PLC). It consists of barriers that pivot up and down to allow cars to enter and exit the parking area. Solenoid valves and a piston cylinder arrangement are used to control the movement of the barriers. When a coin is inserted, solenoid A raises the barrier to allow entry. Sensors detect when a car is in front of the exit barrier and solenoid B then lowers it to allow exit. The system uses ladder logic programming in the PLC to control the operation of the barriers and coin counting system.
Safety management in electrification of railwaysSuresh Sunny
This document outlines safety rules and procedures for working on electrified railways. It discusses the dangers of induction from overhead electric lines and the need to earth all metallic structures. Key safety practices include obtaining permits before working on live lines, using protective equipment like helmets and safety belts, and establishing multiple earths between working parties spaced no more than 100m apart. Record keeping of maintenance and inspections is also important. Proper safety precautions are required to prevent electric shocks from induced voltages in structures running parallel to electrified tracks.
Research Designs and Standards Organization (RDSO) was formed in 1957 under the Ministry of Railways in Lucknow, India. RDSO has several laboratories equipped for research and testing of railway equipment and materials. The key functions of RDSO include developing new designs and technologies for Indian Railways, setting standards, testing products, and providing technical services. Some laboratories include Electronics, Vacuum Brake, and Fatigue Testing. Railway signaling systems control train traffic to prevent collisions and ensure tracks are clear for train movements between stations. Common signaling includes semaphore signals, color light signals, and systems indicating route and speed. RDSO also works on developing new monitoring and safety technologies for Indian Railways.
Training report on nwr carriage workshop, jodhpursachin deora
This document is a summer training report submitted by Sachin Deora, a final year mechanical engineering student at V.I.E.T. Jodhpur, for his 50 day summer training at the Carriage Workshop of North Western Railway in Jodhpur. The report provides details of the various shops and work carried out at the workshop, including fitting, welding, carriage building and repair, lifting, trimming, corrosion repair, paint, brake gear, wheel, and other shops. It also includes an introduction to the workshop, salient features of Indian Railways, the training schedule, and hierarchy at the Jodhpur workshop.
This document discusses railway signaling systems. It describes that signaling conveys information from station masters to loco drivers about stopping, proceeding with caution, or continuing. There are two main types of signaling systems - time interval and space interval. The time interval method spaces trains over a track based on braking distances, but it cannot handle high traffic volumes. The space interval (block) method divides tracks into sections and only allows one train in a section at a time through the use of visual and audible signals like semaphore arms, color lights, flags, and whistles. Within the space interval method, semaphore signaling uses rotating arms at different angles while color light signaling uses consistent day/night aspects and has advantages
Indian Railways is the 7th largest employer in the world with over 1.4 million employees carrying over 25 million passengers daily. It has 16 zones across India with over 63,000 kilometers of track. Signalling uses color light signals for better visibility at night and day with no moving parts. Axle counters count the number of axles passed to prevent accidents from human error. The Ajmer railway exchange has three exchanges with the largest having 1200 lines using OKI technology connected across India through an underground railnet of optical and copper cables.
This document discusses various fault detection techniques and common hardware faults. It describes techniques like replication checks, expected value checks, timing checks, reversal checks, and parity/error coding checks to detect faults. Some common hardware faults mentioned are dirty or faulty sensors, switches, relays, motors, hydraulic/pneumatic systems, and microprocessor chips, passive components, open/short circuits, and software bugs. Fault-finding techniques for microprocessor systems include visual inspection, using a multimeter, logic probe, logic pulser, and current tracer.
Programmable logic controllers (PLCs) are microprocessor-based devices used to monitor, control, and automate electromechanical processes. PLCs replaced hardwired relay panels and are programmed using ladder logic. A PLC consists of a central processing unit, input and output modules to interface with sensors and actuators, and a programming device. PLCs scan inputs, execute a user-written program, and update outputs to control machines and processes in a flexible, easy-to-program manner.
This document discusses different types of starters used for three phase induction motors. It describes stator resistance, auto transformer, star-delta, rotor resistance, direct online (DOL), and soft starters. Stator resistance and auto transformer starters limit starting current by adding resistance or reducing voltage. Star-delta starters initially connect the motor in star configuration and then switch to delta. Rotor resistance starters add external resistance to the rotor circuit. DOL starters connect the motor directly to full supply voltage. Soft starters use SCRs to gradually increase voltage during starting.
This presentation discusses signaling and telecommunication systems used in Indian Railways. It describes the different types of organizations within Indian Railways and focuses on Type III and V organizations like RITES, IRCON and CONCOR that provide consultancy services. The presentation provides an overview of the signaling systems used in railways including semaphore signals, color light signals, and different types of reception and dispatch signals. It also discusses electrical point machines, data loggers and communication systems used in train control rooms. Limitations of current separate railway communication systems are highlighted.
The document discusses mechatronics systems and their design process. It begins with an introduction to mechatronics, which is an interdisciplinary approach to design that integrates mechanical engineering with electrical and computer science principles. This leads to products with more synergy and flexibility. The design process involves modeling, simulation, project management, analysis, and real-time interfacing. Additional topics covered include the stages of mechatronic design, traditional vs mechatronics approaches, and case studies of mechatronic systems like pick-and-place robots.
Electric actuators use an electric motor to produce motion. They have several advantages over other actuator types including simplicity, the ability to generate force rapidly, and precise positioning. Electric actuators are widely used in industrial applications to automate processes and control valves. Common types of electric motors used in actuators include AC motors, DC motors, servomotors, and stepper motors which can be controlled through various control mechanisms to provide accurate motion.
A line follower robot detects and follows a line on the floor using sensors. It uses a microcontroller like the AT89S52 to process sensor input and control motors to stay on the line. The hardware includes a power supply, sensors, motors, and other components. An embedded system combines both hardware and software to perform tasks. Line follower robots are used in manufacturing for transporting items between processes.
This document provides an overview of bogie assembly for locomotives. It describes that a bogie is a three-axle frame that supports the weight of the locomotive and runs on six wheels. The key components of a bogie include the bogie frame, axles, wheels, traction motors, suspension system, and brake rigging. It then discusses the types of bogies based on wheel arrangement and frame construction, as well as the important parts, suspension arrangement, and ride characteristics.
Different methods of pwm for inverter controlTushar Pandagre
This document discusses different pulse width modulation (PWM) techniques for inverter control. It describes single pulse modulation, multiple pulse modulation, sinusoidal pulse modulation, and phase displacement control. PWM techniques allow for efficient internal control of the output voltage of an inverter by varying the pulse width. Using multiple pulses or sinusoidal pulses reduces harmonics in the output voltage. Phase displacement control combines the output of multiple inverters with phase shifts between them to control voltage. PWM techniques provide voltage regulation without additional stages but require fast switching devices and complex control circuits.
Training report on railways (all workshop)anand prasad
The document discusses corrosion in Indian railway coaches. Corrosion is a major problem that reduces structural integrity and needs to be addressed during periodic overhauls. Key areas prone to corrosion include sole bars, body pillars, turn unders, and areas below lavatories. During overhauls, all underframe members are inspected for corrosion and repaired using approved steel sheets, electrodes, primers, and other treatments as specified by standards.
The modular SIMATIC S7-1200 controller is at the core of our offering for simple but highly precise automation tasks. The SIMATIC S7-1200 controller is modular and compact, versatile, a secure investment, and is perfectly suited to a whole range of applications.
The S7-1200 CPUs with Safety Integrated handle both standard and safety-related tasks.
A compact design with integrated IO, communication interfaces that meet the highest industry requirements and a range of powerful integrated technological functions make this controller an integral part of a comprehensive automation solution.
The document provides information about Pradeep Vyas's practical training at the Northern-Western Railway Workshop. It discusses the various shops within the workshop including the power shop, air conditioning shop, train lighting shop, and production and control department. It describes the key equipment and processes used in each shop's operations for maintaining railway equipment. The workshop provides basic training to engineering graduates and technicians to develop their skills.
The document provides information about various C-Face power-off brakes including:
- A single C-Face, power-off brake that mounts on the non-driven end of a motor and is available from 3-15 lb-ft of torque.
- A single C-Face brake with a cast iron housing for corrosive environments that includes o-ring seals.
- A double C-Face brake designed for use as a coupler between C-Face motors and gear reducers, with an optional foot mount kit.
- An explosion-proof single C-Face brake enclosed for hazardous environments.
General Purpose Clutches:
- The Ogura Clutch Company is the largest manufacturer of electromagnetic clutches in the world, founded in 1938.
- General purpose clutches typically use a bearing mounted design that can be used in mobile, agricultural, marine or lawn/garden applications.
- They consist of a field/rotor assembly and a pulley/armature assembly that magnetically engage and disengage. Engagement is caused by magnetic attraction between the rotor and armature.
This document provides an overview of the electric traction system used for railways. It describes the key overhead equipment used to supply 25kV AC power to the contact wire, including stay arms, bracket tubes, and register arms. It also discusses neutral sections, section insulators, and jumpers. Traction substations transform incoming high voltage power and use circuit breakers to supply different sections. The remote control center controls circuit breakers and interrupters remotely to isolate faults. Power is collected through pantographs and used in DC series traction motors mounted on locomotives.
I had done 1 month summer training on topic " AIR BRAKE SYSTEM USED IN LOCOMOTIVE " from LOCO workshop, LKO....students who are doing so....this file can help them to prepare project file...
Automatic car parking barrier system using PLCarunkumar6836
This document describes an automatic car parking barrier system using a programmable logic controller (PLC). It consists of barriers that pivot up and down to allow cars to enter and exit the parking area. Solenoid valves and a piston cylinder arrangement are used to control the movement of the barriers. When a coin is inserted, solenoid A raises the barrier to allow entry. Sensors detect when a car is in front of the exit barrier and solenoid B then lowers it to allow exit. The system uses ladder logic programming in the PLC to control the operation of the barriers and coin counting system.
Safety management in electrification of railwaysSuresh Sunny
This document outlines safety rules and procedures for working on electrified railways. It discusses the dangers of induction from overhead electric lines and the need to earth all metallic structures. Key safety practices include obtaining permits before working on live lines, using protective equipment like helmets and safety belts, and establishing multiple earths between working parties spaced no more than 100m apart. Record keeping of maintenance and inspections is also important. Proper safety precautions are required to prevent electric shocks from induced voltages in structures running parallel to electrified tracks.
Research Designs and Standards Organization (RDSO) was formed in 1957 under the Ministry of Railways in Lucknow, India. RDSO has several laboratories equipped for research and testing of railway equipment and materials. The key functions of RDSO include developing new designs and technologies for Indian Railways, setting standards, testing products, and providing technical services. Some laboratories include Electronics, Vacuum Brake, and Fatigue Testing. Railway signaling systems control train traffic to prevent collisions and ensure tracks are clear for train movements between stations. Common signaling includes semaphore signals, color light signals, and systems indicating route and speed. RDSO also works on developing new monitoring and safety technologies for Indian Railways.
Training report on nwr carriage workshop, jodhpursachin deora
This document is a summer training report submitted by Sachin Deora, a final year mechanical engineering student at V.I.E.T. Jodhpur, for his 50 day summer training at the Carriage Workshop of North Western Railway in Jodhpur. The report provides details of the various shops and work carried out at the workshop, including fitting, welding, carriage building and repair, lifting, trimming, corrosion repair, paint, brake gear, wheel, and other shops. It also includes an introduction to the workshop, salient features of Indian Railways, the training schedule, and hierarchy at the Jodhpur workshop.
This document discusses railway signaling systems. It describes that signaling conveys information from station masters to loco drivers about stopping, proceeding with caution, or continuing. There are two main types of signaling systems - time interval and space interval. The time interval method spaces trains over a track based on braking distances, but it cannot handle high traffic volumes. The space interval (block) method divides tracks into sections and only allows one train in a section at a time through the use of visual and audible signals like semaphore arms, color lights, flags, and whistles. Within the space interval method, semaphore signaling uses rotating arms at different angles while color light signaling uses consistent day/night aspects and has advantages
Indian Railways is the 7th largest employer in the world with over 1.4 million employees carrying over 25 million passengers daily. It has 16 zones across India with over 63,000 kilometers of track. Signalling uses color light signals for better visibility at night and day with no moving parts. Axle counters count the number of axles passed to prevent accidents from human error. The Ajmer railway exchange has three exchanges with the largest having 1200 lines using OKI technology connected across India through an underground railnet of optical and copper cables.
This document discusses various fault detection techniques and common hardware faults. It describes techniques like replication checks, expected value checks, timing checks, reversal checks, and parity/error coding checks to detect faults. Some common hardware faults mentioned are dirty or faulty sensors, switches, relays, motors, hydraulic/pneumatic systems, and microprocessor chips, passive components, open/short circuits, and software bugs. Fault-finding techniques for microprocessor systems include visual inspection, using a multimeter, logic probe, logic pulser, and current tracer.
Programmable logic controllers (PLCs) are microprocessor-based devices used to monitor, control, and automate electromechanical processes. PLCs replaced hardwired relay panels and are programmed using ladder logic. A PLC consists of a central processing unit, input and output modules to interface with sensors and actuators, and a programming device. PLCs scan inputs, execute a user-written program, and update outputs to control machines and processes in a flexible, easy-to-program manner.
This document discusses different types of starters used for three phase induction motors. It describes stator resistance, auto transformer, star-delta, rotor resistance, direct online (DOL), and soft starters. Stator resistance and auto transformer starters limit starting current by adding resistance or reducing voltage. Star-delta starters initially connect the motor in star configuration and then switch to delta. Rotor resistance starters add external resistance to the rotor circuit. DOL starters connect the motor directly to full supply voltage. Soft starters use SCRs to gradually increase voltage during starting.
This presentation discusses signaling and telecommunication systems used in Indian Railways. It describes the different types of organizations within Indian Railways and focuses on Type III and V organizations like RITES, IRCON and CONCOR that provide consultancy services. The presentation provides an overview of the signaling systems used in railways including semaphore signals, color light signals, and different types of reception and dispatch signals. It also discusses electrical point machines, data loggers and communication systems used in train control rooms. Limitations of current separate railway communication systems are highlighted.
The document discusses mechatronics systems and their design process. It begins with an introduction to mechatronics, which is an interdisciplinary approach to design that integrates mechanical engineering with electrical and computer science principles. This leads to products with more synergy and flexibility. The design process involves modeling, simulation, project management, analysis, and real-time interfacing. Additional topics covered include the stages of mechatronic design, traditional vs mechatronics approaches, and case studies of mechatronic systems like pick-and-place robots.
Electric actuators use an electric motor to produce motion. They have several advantages over other actuator types including simplicity, the ability to generate force rapidly, and precise positioning. Electric actuators are widely used in industrial applications to automate processes and control valves. Common types of electric motors used in actuators include AC motors, DC motors, servomotors, and stepper motors which can be controlled through various control mechanisms to provide accurate motion.
A line follower robot detects and follows a line on the floor using sensors. It uses a microcontroller like the AT89S52 to process sensor input and control motors to stay on the line. The hardware includes a power supply, sensors, motors, and other components. An embedded system combines both hardware and software to perform tasks. Line follower robots are used in manufacturing for transporting items between processes.
This document provides an overview of bogie assembly for locomotives. It describes that a bogie is a three-axle frame that supports the weight of the locomotive and runs on six wheels. The key components of a bogie include the bogie frame, axles, wheels, traction motors, suspension system, and brake rigging. It then discusses the types of bogies based on wheel arrangement and frame construction, as well as the important parts, suspension arrangement, and ride characteristics.
Different methods of pwm for inverter controlTushar Pandagre
This document discusses different pulse width modulation (PWM) techniques for inverter control. It describes single pulse modulation, multiple pulse modulation, sinusoidal pulse modulation, and phase displacement control. PWM techniques allow for efficient internal control of the output voltage of an inverter by varying the pulse width. Using multiple pulses or sinusoidal pulses reduces harmonics in the output voltage. Phase displacement control combines the output of multiple inverters with phase shifts between them to control voltage. PWM techniques provide voltage regulation without additional stages but require fast switching devices and complex control circuits.
Training report on railways (all workshop)anand prasad
The document discusses corrosion in Indian railway coaches. Corrosion is a major problem that reduces structural integrity and needs to be addressed during periodic overhauls. Key areas prone to corrosion include sole bars, body pillars, turn unders, and areas below lavatories. During overhauls, all underframe members are inspected for corrosion and repaired using approved steel sheets, electrodes, primers, and other treatments as specified by standards.
The modular SIMATIC S7-1200 controller is at the core of our offering for simple but highly precise automation tasks. The SIMATIC S7-1200 controller is modular and compact, versatile, a secure investment, and is perfectly suited to a whole range of applications.
The S7-1200 CPUs with Safety Integrated handle both standard and safety-related tasks.
A compact design with integrated IO, communication interfaces that meet the highest industry requirements and a range of powerful integrated technological functions make this controller an integral part of a comprehensive automation solution.
The document provides information about Pradeep Vyas's practical training at the Northern-Western Railway Workshop. It discusses the various shops within the workshop including the power shop, air conditioning shop, train lighting shop, and production and control department. It describes the key equipment and processes used in each shop's operations for maintaining railway equipment. The workshop provides basic training to engineering graduates and technicians to develop their skills.
The document provides information about various C-Face power-off brakes including:
- A single C-Face, power-off brake that mounts on the non-driven end of a motor and is available from 3-15 lb-ft of torque.
- A single C-Face brake with a cast iron housing for corrosive environments that includes o-ring seals.
- A double C-Face brake designed for use as a coupler between C-Face motors and gear reducers, with an optional foot mount kit.
- An explosion-proof single C-Face brake enclosed for hazardous environments.
General Purpose Clutches:
- The Ogura Clutch Company is the largest manufacturer of electromagnetic clutches in the world, founded in 1938.
- General purpose clutches typically use a bearing mounted design that can be used in mobile, agricultural, marine or lawn/garden applications.
- They consist of a field/rotor assembly and a pulley/armature assembly that magnetically engage and disengage. Engagement is caused by magnetic attraction between the rotor and armature.
RETOP Valve Repairing Grinder update to Model B.
In addition to the features of ordinary model of Valve Repairing Grinders, such as direct grinding after build up welding, omitting of turning, lapping etc. processes and integrated machining of sealing surface in one process, we add new features to our reinforced mode Valve Repairing Grinder Model B, so as to improve operational stability, increase the grinding efficiency, which cannot only be used for grinding of valve seat, valve element, but also grinding of other metal parts.
The document describes the J-DCB series of wrap spring clutch-brakes. The clutches have adjustable output stop positions with ±1/2° accuracy. They are available in clockwise or counterclockwise rotation with hub input and shaft output. Standard features include anti-overrun and anti-back functions to control output rotation. There are 8 standard models in stock with single or multi-stop solenoids. The clutches use springs and solenoids to control motion and stopping, with options to increase load capacity and life. Selection involves determining operating speed, load, shaft size, and solenoid type needed.
1000 HP Slip Ring Type Induction Motor and its starter (lrs{LIQUID RESISTANCE...Mukesh Bhol
* Operation & Maintenance of 1000 HP Motor & LRS.
* Function between 1000 HP Motor & LRS
* Connection Diagram for 1000 HP Motor & LRS
* Troubleshooting Ideas
* The Main Causes of Sparking at the slipring are.
This document provides specifications for Inertia Dynamics type FSBR spring applied brakes. It describes the FSBR brakes as being designed for applications requiring minimal space or for motors with short shaft extensions. When mounted, the armature hub is installed on the shaft first, then the brake is installed over the hub and attached to the motor. It includes tables providing model numbers, torque ratings, dimensions, weights and electrical specifications for various FSBR brake models.
This document provides product information on stepper motor linear actuators from Electromate. It includes specifications for various Can-Stack linear actuator series in different sizes, as well as information on part numbering, wiring, performance curves, and dimensional drawings. Electromate sells and services these stepper motor linear actuators.
This document provides information about stepper motors, microcontrollers, and a stepper motor control project. It includes:
1) An overview of stepper motor types (permanent magnet, variable reluctance, hybrid), construction, and principles of operation. Stepper motors provide precise rotational control through discrete steps.
2) Details about the AT89C51 microcontroller used in the project, including its features and architecture. Microcontrollers integrate CPU and memory on a single chip for embedded control applications.
3) A description of the stepper motor control circuit using an AT89C51 microcontroller. The circuit allows controlling a DC stepper motor's rotation in clockwise and counterclockwise directions.
The document provides technical specifications and operating instructions for a CNC WIRE CUT EDM machine. It describes the machine's functions, components, control system, and operating procedures. The machine is designed for precision machining of metal molds, dies, and complex parts using an electrode wire and high-frequency electrical discharge machining. Detailed sections cover the machine structure, driving system, controller functions, parameter selection, electrical cabinet controls, and safety procedures.
The document provides service information for Honda CBR250FOUR and CBR250R motorcycles. It includes specifications, diagrams, and maintenance procedures for the engine, frame, electrical systems, and other parts. The document emphasizes following procedures carefully, using proper tools and materials, and ensuring safety during maintenance work. Individual sections cover inspection and repair of specific systems like the engine, suspension, brakes, and electrical components.
Volvo ec360 c hr ec360chr excavator service repair manualjfkseksmemqw
The document provides information on the track gearbox of an excavator, including:
1. Descriptions of the track gearbox components and power transmission process.
2. Maintenance procedures such as lubrication oil replacement, operating checks, and maintenance standards for parts.
3. Disassembly precautions to properly handle parts and avoid mixing components.
Jt 40 t screw jack efficiency, 40 ton screw jack engineering drawing, 40 tonnes screw jack force calculation, 400 kn screw jack grease,40000kg screw jack gear ratio,80000lbs screw jack worm gear
Volvo ec235 d nl ec235dnl excavator service repair manualjfjkskefksmem
The document provides information on replacing the track unit of an excavator. It begins with instructions to park the machine and stop the engine to release hydraulic pressure. Next, it describes removing pins and the track from the sprocket and idler wheels. The final step instructs installing the new track by reversing the removal process and ensuring proper tension.
Embedded machine learning-based road conditions and driving behavior monitoringIJECEIAES
Car accident rates have increased in recent years, resulting in losses in human lives, properties, and other financial costs. An embedded machine learning-based system is developed to address this critical issue. The system can monitor road conditions, detect driving patterns, and identify aggressive driving behaviors. The system is based on neural networks trained on a comprehensive dataset of driving events, driving styles, and road conditions. The system effectively detects potential risks and helps mitigate the frequency and impact of accidents. The primary goal is to ensure the safety of drivers and vehicles. Collecting data involved gathering information on three key road events: normal street and normal drive, speed bumps, circular yellow speed bumps, and three aggressive driving actions: sudden start, sudden stop, and sudden entry. The gathered data is processed and analyzed using a machine learning system designed for limited power and memory devices. The developed system resulted in 91.9% accuracy, 93.6% precision, and 92% recall. The achieved inference time on an Arduino Nano 33 BLE Sense with a 32-bit CPU running at 64 MHz is 34 ms and requires 2.6 kB peak RAM and 139.9 kB program flash memory, making it suitable for resource-constrained embedded systems.
Advanced control scheme of doubly fed induction generator for wind turbine us...IJECEIAES
This paper describes a speed control device for generating electrical energy on an electricity network based on the doubly fed induction generator (DFIG) used for wind power conversion systems. At first, a double-fed induction generator model was constructed. A control law is formulated to govern the flow of energy between the stator of a DFIG and the energy network using three types of controllers: proportional integral (PI), sliding mode controller (SMC) and second order sliding mode controller (SOSMC). Their different results in terms of power reference tracking, reaction to unexpected speed fluctuations, sensitivity to perturbations, and resilience against machine parameter alterations are compared. MATLAB/Simulink was used to conduct the simulations for the preceding study. Multiple simulations have shown very satisfying results, and the investigations demonstrate the efficacy and power-enhancing capabilities of the suggested control system.
Comparative analysis between traditional aquaponics and reconstructed aquapon...bijceesjournal
The aquaponic system of planting is a method that does not require soil usage. It is a method that only needs water, fish, lava rocks (a substitute for soil), and plants. Aquaponic systems are sustainable and environmentally friendly. Its use not only helps to plant in small spaces but also helps reduce artificial chemical use and minimizes excess water use, as aquaponics consumes 90% less water than soil-based gardening. The study applied a descriptive and experimental design to assess and compare conventional and reconstructed aquaponic methods for reproducing tomatoes. The researchers created an observation checklist to determine the significant factors of the study. The study aims to determine the significant difference between traditional aquaponics and reconstructed aquaponics systems propagating tomatoes in terms of height, weight, girth, and number of fruits. The reconstructed aquaponics system’s higher growth yield results in a much more nourished crop than the traditional aquaponics system. It is superior in its number of fruits, height, weight, and girth measurement. Moreover, the reconstructed aquaponics system is proven to eliminate all the hindrances present in the traditional aquaponics system, which are overcrowding of fish, algae growth, pest problems, contaminated water, and dead fish.
TIME DIVISION MULTIPLEXING TECHNIQUE FOR COMMUNICATION SYSTEMHODECEDSIET
Time Division Multiplexing (TDM) is a method of transmitting multiple signals over a single communication channel by dividing the signal into many segments, each having a very short duration of time. These time slots are then allocated to different data streams, allowing multiple signals to share the same transmission medium efficiently. TDM is widely used in telecommunications and data communication systems.
### How TDM Works
1. **Time Slots Allocation**: The core principle of TDM is to assign distinct time slots to each signal. During each time slot, the respective signal is transmitted, and then the process repeats cyclically. For example, if there are four signals to be transmitted, the TDM cycle will divide time into four slots, each assigned to one signal.
2. **Synchronization**: Synchronization is crucial in TDM systems to ensure that the signals are correctly aligned with their respective time slots. Both the transmitter and receiver must be synchronized to avoid any overlap or loss of data. This synchronization is typically maintained by a clock signal that ensures time slots are accurately aligned.
3. **Frame Structure**: TDM data is organized into frames, where each frame consists of a set of time slots. Each frame is repeated at regular intervals, ensuring continuous transmission of data streams. The frame structure helps in managing the data streams and maintaining the synchronization between the transmitter and receiver.
4. **Multiplexer and Demultiplexer**: At the transmitting end, a multiplexer combines multiple input signals into a single composite signal by assigning each signal to a specific time slot. At the receiving end, a demultiplexer separates the composite signal back into individual signals based on their respective time slots.
### Types of TDM
1. **Synchronous TDM**: In synchronous TDM, time slots are pre-assigned to each signal, regardless of whether the signal has data to transmit or not. This can lead to inefficiencies if some time slots remain empty due to the absence of data.
2. **Asynchronous TDM (or Statistical TDM)**: Asynchronous TDM addresses the inefficiencies of synchronous TDM by allocating time slots dynamically based on the presence of data. Time slots are assigned only when there is data to transmit, which optimizes the use of the communication channel.
### Applications of TDM
- **Telecommunications**: TDM is extensively used in telecommunication systems, such as in T1 and E1 lines, where multiple telephone calls are transmitted over a single line by assigning each call to a specific time slot.
- **Digital Audio and Video Broadcasting**: TDM is used in broadcasting systems to transmit multiple audio or video streams over a single channel, ensuring efficient use of bandwidth.
- **Computer Networks**: TDM is used in network protocols and systems to manage the transmission of data from multiple sources over a single network medium.
### Advantages of TDM
- **Efficient Use of Bandwidth**: TDM all
Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapte...University of Maribor
Slides from talk presenting:
Aleš Zamuda: Presentation of IEEE Slovenia CIS (Computational Intelligence Society) Chapter and Networking.
Presentation at IcETRAN 2024 session:
"Inter-Society Networking Panel GRSS/MTT-S/CIS
Panel Session: Promoting Connection and Cooperation"
IEEE Slovenia GRSS
IEEE Serbia and Montenegro MTT-S
IEEE Slovenia CIS
11TH INTERNATIONAL CONFERENCE ON ELECTRICAL, ELECTRONIC AND COMPUTING ENGINEERING
3-6 June 2024, Niš, Serbia
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...IJECEIAES
Medical image analysis has witnessed significant advancements with deep learning techniques. In the domain of brain tumor segmentation, the ability to
precisely delineate tumor boundaries from magnetic resonance imaging (MRI)
scans holds profound implications for diagnosis. This study presents an ensemble convolutional neural network (CNN) with transfer learning, integrating
the state-of-the-art Deeplabv3+ architecture with the ResNet18 backbone. The
model is rigorously trained and evaluated, exhibiting remarkable performance
metrics, including an impressive global accuracy of 99.286%, a high-class accuracy of 82.191%, a mean intersection over union (IoU) of 79.900%, a weighted
IoU of 98.620%, and a Boundary F1 (BF) score of 83.303%. Notably, a detailed comparative analysis with existing methods showcases the superiority of
our proposed model. These findings underscore the model’s competence in precise brain tumor localization, underscoring its potential to revolutionize medical
image analysis and enhance healthcare outcomes. This research paves the way
for future exploration and optimization of advanced CNN models in medical
imaging, emphasizing addressing false positives and resource efficiency.
2. 1) NON TRAILABLE TRAILABLE
2) SINGLE FIELD SPLIT FIELD
(GRS5A,NIPPON) GRS5E,IRS,SIEMENS,PODNUR
STYLE 63,ALSTOM,CG.
3) LOW VOLTAGE HIGH VOLTAGE
24—36V 6AMP 110V,DC 3AMP
4) SEPARATE TYPE COMBINED TYPE
5) LOCKING WISE IN & OUT TYPE
STRAIGHT THROUGH TYPE
ROTARY TYPE
6) LOW SPEED 5SEC. HIGH SPEED 3SEC.
4. IRS POINT MACHINE
IRS POINT MACHINE is rotary locking type point
machine and designed to comply with IRS specification
S-24/2000 and RDSO Dr.No.S10.800.
it is designed to operate all type of points /switches.
It is available in two model low stroke (143mm) and high
stroke (220mm)
It is non-trailable type point machine
5. Sr
No
b
Description remark
1 Type D.C. high thrust (stroke 143mm)
2 Other model High stroke 220mm
3 Type of Locking Rotary type
4 Locking of switches Independent (two lock slides)
5 Arrangement for Locking of switches Indirect through ground connections (rods) in side
machine
6 Thrust 700 Kg
7 Over load protection Friction clutch self adjustable
8 Snubbing Mechanical
9 Locking of throw Available
10 Number of control contact 2+2
11 Number of detection contact 2+2
12 Greasing nipple 10+1
13 weight 220 Kg
14 packing Wooden skeleton
15 Number of ground connections Five (02 lock+ 02 detection + 01 through)
Important feature
6. General Features of point machine
The basic design of point machine generally
comprises of
Cast iron casing and cover with locking
arrangement
Motor
Reduction gear
Crank handle mechanism
Friction clutch
Contact assembly with spring loaded rollers and
Detection slides
Rotary to linear conversion mechanism
Locking and throw assembly
23. Cast iron case
accommodates all the parts of point
machine
is made of cast iron and designed to fix all
parts at required place.
provide access to/ slots for different lock
and detection slides
facilitate fixing of machine on sleepers
Provides an arrangement to drain out
water/ oil in bottom of casting.
Provides cable entry.
24. COVER OF POINT MACHINE
Made up of thick iron sheet and fixed on cast iron
casting (case)
Contain lock ( S&T maintainer's lock) on inner
side surface to lock it with cast iron casting
(case).
Secure all the parts of machine in weather proof
environment and prevents un-authorosed
interference.
Provides access only to nominated (ward
&feather) crank handle insertion.
All the apertures for keys and crank handle are
secured by flaps
All flaps has a locking arrangement
25. MOTOR
DC motor IRS: S 37 Motors for
Electric Point Machine.
shall comply with the requirements
of IRS: S 37 'Motor for Electric
Point machine.
Motor comprises of
1. crank handle cutout contact
assembly,
2. DC motor
3. reduction gear
26. DC motor
It is a series split field motor
It is designed to work on 110V DC
It is a series motor to meet high initial torque
requirement
Split field so that motor can be rotated in both
directions (N/R)
contains four field windings and two windings are
27. CRANK HANDLE AND CRANK
HANDLE MECHANISM
It allows Manual operation (without
power) of point
It require in case of failures of point/
point machine OR for the purpose of
maintenance of point machine.
It prevents simultaneous operation of
power as well as manual.
It contains.
1. CRANK HANDLE AND KEY
2. CRANK HANDLE CUTOUT CONTACT
ASSEMBLY
28. CRANK HANDLE
This apparatus is used for
manual operation of point
machine
It is a “Z” shape structure
made of steel pipe and has
wooden handle on one end
to have better gripe.
Wards &feathers are
welded on other end of pipe
facilitates coding (insertion
of only to nominated crank
handle).
A stud is intrude in the
pipe, it get engage in
forked shaft of motor
Crank handle
Wooden
handle
Ward &
feather
29. CRANK HANDLE CUTOUT
CONTACT ASSEMBLY
It disallows simultaneous power and manual
operation of point machine to protect staff
performing crank handling.
Ordinarily crank handle can not be inserted in
machine
Turing of crank handle key permits/ allows insertion
of crank handle in the machine.
Turning of crank handle key isolates the negative
power path of motor.
It comprise of
1. Crank handle cutout contacts
2. flap cover plate
3. Crank handle key
30. Crank handle cutout contacts
There are two sets of
contact
These contacts are
wired in negative path
of power supply to
motor.
Contacts break / open
with insertion and
turning of crank
handle key
Makes when crank
handle key is taken
out.
1
2
Crank handle contact closed & Flap in front of shaft
Crank handle contact open &Flap displaced & shaft visible
31. Flap cover plate & key
controls the entry of crank handle in
the machine for manual operation
metal flaps attached to a lock
hangs/ placed in front of motor shaft
at the entry point of crank handle.
flap cover plate is displaced by
means of a crank handle key
The insertion and turning of crank
handle key
displace the flap cover plate to
allow insertion of crank handle
open crank handle cutout contacts.
Removal of the crank handle key
replaces flap cover in front of motor
shaft
makes the crank handle contact.
Crank handle key
32. DC motor
is a series split field DC motor
Is designed to work on 110volt DC
Is a series motor to meet high initial torque
requirement
Is split field so that motor can be rotated in both
direction
contains four field windings and two windings are
connected in series to form a set of winding.
Use carbon brushes
33. Sr
Nob
Description Remarks
1 Type D.C. Series split field
2 Operating voltage 110 Volt DC (60 volt mini)
3 current 2 to 2.5 Amps
4 Thrust 700 Kg
5 Power 0.44KWt
6
Reduction ratio (in side
motor)
20.8 :1
7 AC immunity 160 , 300, 400 volts
8 Power supply terminals 03
9
Insulation grade of
windings
More than 10 M Ohms
Technical parameters of motor
34. DC MOTOR main parts
Armature and commutator
Field winding
Carbon brushes
Motor body
Groove for crank handle
35. Armature and commutator
Function of armature
To carry current crossing
the field thus creating
shaft torque
To generate an
electromotive force
Function of Commutator
Reverse the current in
moving coil of motor’s
armature and generate a
steady rotating force
(torque)
36. Field winding
The function of the field
winding create magnetic
field for armature
motor contains four field
windings
two windings are
connected in series to form
a set of winding.
one set of winding rotate
motor clockwise and other
set of winding rotate
motor anticlockwise
direction
37. Carbon brushes
Brush is rectangular carbon
block and spring loaded placed
in holder
Brush provides the electric
connectivity between field
windings and rotating
commutator
the holders should be mounted
a maximum of .125" above the
contact surface.
Proper functioning of the holder
depend upon,
Inside holder dimensions
equally Holder spacing
Holder angle (20 to 30 deg.)
Holder height
Spring force (4.0-6.0 PSI)
Electrical connections
Carbon brush
38. Reduction gear
It is trail of gears which provides reduction ratio 20.8:1
No of teeth on driven 75*75=5625
Reduction Ratio = ------------------------------------=20.8:1
No of teeth on driver 18*15=270
Reduction ratio provides a torque-speed conversion from a
higher speed motor to a slower but more forceful output.
Motor rotate at very high speed and Load can not be
directly placed on motor shaft.
Appropriate reduction gear ratio is used
to get require mechanical advantage/ thrust
to synchronized various functions
to get desire power as
39. Friction Clutch
Friction clutch is an
assembly of spring
loaded Gear, shaft and
disks which are placed
between motor and
Load (point throw /
transmission assembly).
Functions of friction
clutch are
To protect the motor
from overload
To achieve mechanical
(dynamic) snubbing
To follow the sequence
of point operation.
To transmit the motion
from motor to load
41. GEAR RIM & SPRING LOADED SLIP RIM
Shoe expansion
Helical spring
gear rim
slip rim
42. Feature of friction clutch
The friction clutch designed to
extend stroke (force) from motor to load (point)
if load is within Specified limit (700 Kg)
de-clutch (separate) motor and Load (point) if
load is more than Specified limit (700 Kg).
De-clutching of friction clutch can be adjusted to
suite Specified limit of load (700 Kg) by
loosening Or tightening spring.
Friction clutch require / needs an adjustment if
slipping current /obstruction current shall not be more
than 1.5 to 2 times of normal working current
difference between normal working current and
slipping current /obstruction current should not be less
than 0.5 Amps.
The friction clutch shall adjusted in workshop only (not
at site).
43. Parts of friction clutch
Friction clutch comprises of
Control disc
Lift out disc
Drive disc
Gear rim and slip rim
Shoe expansion (locking plate)
Helical spring
44. Sequence of rotation of gear &disc
How different gear and disc rotate in side friction
clutch
Pinion of motor rotates
Gear rim, then Gear rim rotates
slip rim, then slip rim rotates
shoe expansion, then shoe rotates
lift out disc and (3mm)
drive disc(12mm) then drive
disc rotates
control disc and shaft
with pinion & lock pawl
45. Control disc
It is a circular disc
with(120mm) notch on
outer periphery
Edges of notch are vertical
Function of control disc are
Allow the top roller (roller
A) to fall in side respective
notch at end of friction
clutch rotation
Prevent upward movement
of top roller (lock the top
roller)
Control disc inner view
Control disc outer view
Notch for top roller
Studs for non trail able
block
46. Lift out disc
It is circular disc with
notchof158mm on outer
periphery.
It has notch on inner
periphery also which engages
with shoe expansion.
It has two grooves which are
fill with (20 grease gun
stroke) grease & fitted with
two grease nipples.
It is first disc to rotate with
friction clutch.
Function
To lift the top roller (roller A)
to open detection contacts at
beginning of point operation
Inner view
Outer view
Grease
Nipple
Notch on outer periphery
Notch on inner
periphery
47. Drive Disc
Drive disc is a Thick circular disc & has
Two projections on outer and inner periphery.
A shaft keyed in the center
Lock pawl and pinion fixed on one end of shaft
Lock pawl and pinion fixed at180 degree
opposite to one another.
A circular offset on outer periphery on which
gear rim rests
Two studs which engaged with non trailable
block.
A Small window to have access to friction clutch
adjustment nut.
49. Functions of Drive Disc
Extend movement to shaft hence rotate
pinion and lock pawl.
Restrict rotary movement to 270° and
provide subbing
Hold gear rim on outer periphery
Convert rotary movement into linear
movement
50. Gear rim & spring loaded slip rim
It is main part of friction
clutch where
rotary movement of motor
is extended to other parts
of machine
Overload protection to
motor achieved
Snubbing is achieved
The main parts are
Gear rim
Slip rim
Shoe expansion with
helical spring
51. GEAR RIM & SPRING LOADED SLIP RIM
Shoe expansion
Helical spring
gear rim
slip rim
52. Gear Rim
A circular gear having 92
teeth on it’s outer
periphery
It engages with pinion (12
teeth) of the Motor
It Accommodate slip rim
and spring loaded shoe
expansion.
When rotated by motor It
transmits rotary motion to
shoe expansion through
slip rim
53. Slip rim
It is semicircular rim with
grips on it’s outer surface.
It’s width is less than the
width of gear rim
Rotate freely within gear
rim when not loaded by
spring.
When spring loaded it
rotate with gear rim
54. Shoe expansion (locking plate right & left) and helical spring
Two rectangular steel
strips hold by a clamp at
one end.
Other end butted against
slip rim ends.
Shoe expansion extends
rotary movement of gear
rim to lift out & drive disc.
Helical spring placed
between shoe expansion in
compressed condition.
Compressed spring compel
gear rim and slip rim to act
as one piece
55. Sequence of rotation of gear &disc
How different gear and disc rotate in side friction
clutch
Pinion of motor rotates
Gear rim, then Gear rim rotates
slip rim then slip rim rotates
shoe expansion, then shoe rotates
lift out disc and
drive disc, then d.disc rotate
control disc and
shaft with pinion
& lock pawl
56. How friction clutch performs?
During normal course of
operation
During obstruction
At end of operation
57. Friction clutch during normal course of operation
During normal course of operation
Pinion operates gear rim
slip rim & shoe expansion rotates along with gear rim as
these are spring loaded in side gear rim
the edge of one shoe expansion engages in the notch on
inner periphery of lift out disc & lift out disc rotates
the same edge of one shoe expansion engages with
projection on drive disc also & drive disc rotates
shaft rotates along with drive disc & stroke of 143mm
generated
Drive disc rotates control disc with the help of non-traleble
block.
58. Friction clutch during normal course of operation
Gear Rim
Slip Rim
Projection
on Inner
periphery
Of drive disk
Shoe expansion
s
59. During obstruction
The drive disc cannot rotate, as throw bar/gear rack is
stationary
Hence shoe expansion engages with projection on drive
disc also cannot rotate.
But pinion of motor forced to rotate gear rim
Hence rotary force will appear on other shoe expansion
The helical spring get compressed & slip rim collapse to
reduce circumference of slip rim
The gear rim alone rotates with slight friction between
gear rim& slip rim.
62. Friction clutch at end of operation
At end of operation projection on outer periphery of the
drive disc buts with bottom rod
Obstruction is generated inside the machine
Friction clutch slips & snubbing is achieved.
64. CONTACT ASSEMBLY WITH SPRING LOADED ROLLERS
Contact assembly
comprises of two spring
loaded contact groups
which are fixed inside
the casting.
Function of the contact
assembly: - make and
break the sets of
contact.
One group Contains two
sets of contact fixed
side by side
Contact controls feed
(Power) to motor and
point indication relay
65. CONTACT ASSEMBLY WITH SPRING LOADED ROLLERS
Each Contact group comprises
of
Eight terminals in two
sets for wires termination
terminals sets fixed
opposite to each other on
the casting
Eight high tensile contact
(metal strips) in two sets.
Two sets of contact are fixed
back to back on spring loaded
bracket / crank.
Two sets of roller are fixed on
same spring loaded bracket /
crank.
Bottom roller and top roller
A transparent cover protects
all sets of contact and
terminals
The transparent cover has
sealing arrangement also.
Bottom roller
Top Roller
Control
contacts
Control
contacts
66. CONTACT ASSEMBLY WITH SPRING LOADED ROLLERS
Terminal and finger
contacts are insulated
from metal part of
point machine.
Two Finger contacts
are shorted at one end
Carbon tip is fixed on
other end of Finger.
Outer side two sets of
contact are known as
Control contact and
inner side two sets of
contact are known as
Detection contact.
These contacts are self
wiping, they clean
themselves during the
process of making and
opening.
68. Making of contacts
Making of contact depend
upon position of top and
bottom roller on the
periphery of control disc and
detection slide respectively.
Detection contact in one
group & control contact in
other group makes when
top roller fall in nominated
notch on friction clutch
bottom roller fall in
nominated notch on
periphery detection slide.
Falling of top roller in notch
proves correct locking of
point
Falling of bottom roller in
notch proves correct setting
of switches / points.
Bottom
Roller
Inside
notch
top
Roller
Inside
notch
top
Roller
outside
notch
69. Detection contacts
Making of Detection
contacts proves correct
setting and locking of
switches.
Detection contacts are
classified as Normal
detection contact (ND) and
reverse detection (RD)
contact.
ND contact make when
point correctly set and lock
in Normal.
RD contact make when
point correctly set and lock
in Reverse.
if point is not set correctly
and/ or not correctly
locked then both ND
contact and RD contact are
remain in open condition.
ND contact and RD contact
are used circuit of point
indication relay NWKR and
RWKR respectively.
70. Check for Correct setting and locking of point
The notches on detection slides and friction
clutch can be make available for bottom and top
roller by moving lock slides and detection slides.
Dose it Mean that ND & RD contacts can make
even though point is not lock and set?
proving of correct setting and locking of point
by ND & RD contact is subject to condition that
length of ground connections between point
slides are accurately adjusted.
This is prime check to be done at site during
installation & Maintenance
71. Control contact
Feed to motor is control through these contacts
Control contact controls feed to motor in normal course of
working Types of Control contacts
Normal Control contact (NC)
Reverse Control contact (RC).
When points set and lock in Normal then RC contact makes.
When points set and lock in Reverse then NC contact
makes.
When point is not correctly set and/ or not correctly locked
position than both NC contact &RC contact are remain in
make condition.
NC contact controls feed for reveres to normal operation of
point
RC contact controls feed for normal to reveres operation of
point.
NC or RC opens as soon as point correctly set and lock in
required position.
73. Detection slides
D Type detection slid
C Type Detection slid
Wide notch
Small notch Threaded Stud
Brass stripe
74. Detection slides
These are two rectangular strong metal strips and two
threaded rods are welded at one end.
Each slid have a small and a wide notch on its one of
surface.
These slides are connected to switches of point and used to
prove correct setting of switches.
Bottom Rollers of switching unit are mounted on surface of
these slides.
Threaded studs welded sideways to avoid interchanging
position of slides
Rectangular Brass strips are riveted on inner surface
Brass strips avoids transfer of movement to other slid
which is supposed to be stationary in case of rod breakage
75. Lock slides
These are two rectangular strong metal strips and two
threaded rods are welded at on end.
Each slid have a small and a wide semicircular notch ,
These slides are connected to switches of point and used to
lock the switches.
Lock segment on drive disc engages in these notches
Threaded studs welded sideways to avoid interchanging
position of slides
Rectangular Brass strips are riveted on inner surface
Brass strips avoids transfer of movement to other slid
supposed to be stationary in case of rod breakage
76. mainteance sechdule
Sr.
No
Maintenance work to be done
Periodi
city
1 Check the machines are kept free from rust, dirt and fixtures. Check for tightness
2 Check lubrication of all gears and bearings
3 Check that machine is not slips from its place at starting and at end of operation
4 Check that both carbon brushes are resting on commutator with sufficient pressure
5 Check the proper ballasting and packing of sleepers
6 Tighten all nuts, check nuts & bolts. Tighten lock nuts holding the detector slides and lock slides with
lugs are kept tight. After tightening the nut and lock nut should be turned in opposite direction
towards each other to lock the nut
7 Track locking test is to be done, during every inspection
8 Gauge tie plate provided for motor point is properly fixed
9 Ensure all the bridge contacts make and break at the same time
10 At least 5 to 7 sleepers from SRJ chair plates should be in full tight condition.
11 All pins of ‘p’ bracket or ‘d’ bracket are of the standard type only,and there should not be any play.
12 Check the functioning of overload arrangement and out of correspondence
13 Gauge test is to be done during every inspection.
14 Check all grease nipples provided are in position Recommended type grease should be used
15 Check the setting of switches for having required amount of spring action.
16 Measure the voltage & current at motor terminals for both normal& reverse operations. These should
be within the specified limits according to the different types of point machines.
77. Switches Notches on
Lock slid
top Roller mounting RHS
mounting
mounting mounting
Control/lift out
disc
Bottom roller LHS mounting LHS
mounting
LHS
mounting
LHS
mounting
When switching unit is
not fixed on machine
Make Make Open open
Make Make Open Open
Set in normal but not
locked
Available On periphery of control
disc & lift disc
Open Open Make
1,1a
5,5a
Make
2,2a
6,6a
Not Available Hanging on notch of
detection slides
Open Open Make
2,2a
6,6a
Make
1,1a
5,5a
Set and locked in normal Available In the notch of control
disc & lift disc
Make
3,3a
7,7a
Open Open Make
2,2a
6,6a
Available In the notch of detection
slides
Make
4 ,4a
8 ,8a
Open Open Make
1,1a
5 ,5a
Set in reverse but not
locked
Available On periphery of control
disc & lift disc
Open Open Make
1,1a
5,5a
Make
2,2a
6,6a
Not Available Hanging on notch of
detection slides
Open Open Make
2,2a
6,6a
Make
1,1a
5,5a
Set and locked in reverse Available In the notch of control
disc & lift disc
Open Make
4 ,4a
8 ,8a
Make
1,1a
5 ,5a
Open
Available In the notch of detection
slides
Open Make
3,3a
Make
2,2a
Open
83. WNR
WRR
WWNR WRR
WWRR WNR
1.SM’S key in position to be proved
2. CH key is intact.
3. Pt zone Tr Cct are in pick up condition.
4. Emergency not applied.
5. Pt buttons not in pressed position.
6. Pt is free to operate.
WR