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Thermoflex® Lite
May 2016
Thermoflex® Lite Composition
 Proprietary nylon inner layer and
high density polyethylene backer
 Uses PE 4710 SDR 9 minimum wall
for strength
 Manufactured to ASTM 2807-13*
 Offered in 2 temperature windows
140°F and 180°F
*Standard specification for multilayer polyethylene-polyamide (PE-PA) pipe for pressure piping applications
Applications
 Oil, Gas, Brine, CO2 & Condensate
 Bridges the gap between standard HDPE
and Reinforced pipe systems
 Temporary flow lines for rapidly
decreasing well volumes
 Long pipelines where installation speed
and coverage are major factors
2 approved connection methods for Thermoflex Lite
 Mechanical Connections offer:
Rapid Installation Times
 Immediately in service
 Vertical installations simplified
 Ideal for tight spaces
Weather Independent Installation
 Weather is not a factor- no tents required
 No heating or cooling time required
 No external power required
 Can be installed on new, used or dirty pipe
Pressure Performance
 Meets or exceeds the pressure ratings of the pipe
 Pipe fails before coupling joint
Simple Tools
 Requires impact gun or standard socket wrench for proper installation
 No special training or regular certification needed
2 approved connection methods for Thermoflex Lite
Electrofusion Connections offer:
Low Cost Per unit
 Cost usually are half of mechanical connections
 Readily available from a variety of vendors
 Recognized way of joining HDPE for over 20 years
Traceability
 Electrofusion couplers can be tracked by GPS for subsurface location
 Each coupler gets “scanned” by the processing unit ensuring process compliance
 All connections on the project can be summarized in a report and given to the Operator
Consistency
 Couplers are automatically fused correctly by the processor using temperature, wall thickness
and pipe size as the input factors
 Easy to read “error” messages prevent an improper connection from going into service
Pressures up to 300 PSI with hydrocarbons
0
50
100
150
200
250
300
350
400
450
500
0 50 100 150 200
Pressurerating(psi)
Temperature (F)
ThermoflexLite and ThermoflexLite-RT Pipe
Pressure Ratings versus Temperature
Service with Crude Oil
ThermoflexLite DR7
ThermoflexLite-RT DR7
ThermoflexLite DR9
ThermoflexLite-RT DR9
Regular PE Pipe DR7
Regular PE Pipe DR9
Note: Pressure ratings for regular single wall Polyethylene pipe are calculated in accordance with PPI TR-9 and Handbook for PE pipe.
Burst Report
 IPS 2” SDR 9.33 Thermoflex Lite
 Conducted short term burst test to
confirm the fitting pressure capacity
 Test temperature was 140° F
 Absolute Pressure (PSIA) at failure
was 627.8
Burst Report verified over 3x safety factor vs rating at test temp
Why Thermoflex® Lite?
 Can be picked up and redeployed
 Longer length for less connections
 No hydrocarbon deration needed
 Connects with standard IPS electrofusion couplings or mechanical couplings
 Lowest permeation rates due to polyamide plastic selection
 Extremely lightweight and flexible eliminating handling issues. No cranes or Trac-Ho
required.
 Deploys using the same trailers and reels as the standard Thermoflex® product line or
coils can be used
Polyflow vs HDPE
4” SDR 9 HDPE 4” Thermoflex Lite RT
Price $2.75-$4.00 $5-6
I.D. 4.0” 4.0”
Quantity of Reel or Coil 500 or 800’ Up to 2800’
Truckload Quantity 4000’ or 6400’ 11,200’
Pressure Rating at 73F with H2O 255 PSI 255 PSI
Pressure Rating at 73F with Hydrocarbons 125 PSI 255 PSI
Pressure Rating at 180F with Hydrocarbons 15 PSI 150 PSI
Paraffin Resistance (reducing hot oiling) Low High
Permeation Rate 5x higher than Nylon Low
Hazen Williams 150 180

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Intro to thermoflex lite

  • 2. Thermoflex® Lite Composition  Proprietary nylon inner layer and high density polyethylene backer  Uses PE 4710 SDR 9 minimum wall for strength  Manufactured to ASTM 2807-13*  Offered in 2 temperature windows 140°F and 180°F *Standard specification for multilayer polyethylene-polyamide (PE-PA) pipe for pressure piping applications
  • 3. Applications  Oil, Gas, Brine, CO2 & Condensate  Bridges the gap between standard HDPE and Reinforced pipe systems  Temporary flow lines for rapidly decreasing well volumes  Long pipelines where installation speed and coverage are major factors
  • 4. 2 approved connection methods for Thermoflex Lite  Mechanical Connections offer: Rapid Installation Times  Immediately in service  Vertical installations simplified  Ideal for tight spaces Weather Independent Installation  Weather is not a factor- no tents required  No heating or cooling time required  No external power required  Can be installed on new, used or dirty pipe Pressure Performance  Meets or exceeds the pressure ratings of the pipe  Pipe fails before coupling joint Simple Tools  Requires impact gun or standard socket wrench for proper installation  No special training or regular certification needed
  • 5. 2 approved connection methods for Thermoflex Lite Electrofusion Connections offer: Low Cost Per unit  Cost usually are half of mechanical connections  Readily available from a variety of vendors  Recognized way of joining HDPE for over 20 years Traceability  Electrofusion couplers can be tracked by GPS for subsurface location  Each coupler gets “scanned” by the processing unit ensuring process compliance  All connections on the project can be summarized in a report and given to the Operator Consistency  Couplers are automatically fused correctly by the processor using temperature, wall thickness and pipe size as the input factors  Easy to read “error” messages prevent an improper connection from going into service
  • 6.
  • 7. Pressures up to 300 PSI with hydrocarbons 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 Pressurerating(psi) Temperature (F) ThermoflexLite and ThermoflexLite-RT Pipe Pressure Ratings versus Temperature Service with Crude Oil ThermoflexLite DR7 ThermoflexLite-RT DR7 ThermoflexLite DR9 ThermoflexLite-RT DR9 Regular PE Pipe DR7 Regular PE Pipe DR9 Note: Pressure ratings for regular single wall Polyethylene pipe are calculated in accordance with PPI TR-9 and Handbook for PE pipe.
  • 8. Burst Report  IPS 2” SDR 9.33 Thermoflex Lite  Conducted short term burst test to confirm the fitting pressure capacity  Test temperature was 140° F  Absolute Pressure (PSIA) at failure was 627.8
  • 9. Burst Report verified over 3x safety factor vs rating at test temp
  • 10. Why Thermoflex® Lite?  Can be picked up and redeployed  Longer length for less connections  No hydrocarbon deration needed  Connects with standard IPS electrofusion couplings or mechanical couplings  Lowest permeation rates due to polyamide plastic selection  Extremely lightweight and flexible eliminating handling issues. No cranes or Trac-Ho required.  Deploys using the same trailers and reels as the standard Thermoflex® product line or coils can be used
  • 11. Polyflow vs HDPE 4” SDR 9 HDPE 4” Thermoflex Lite RT Price $2.75-$4.00 $5-6 I.D. 4.0” 4.0” Quantity of Reel or Coil 500 or 800’ Up to 2800’ Truckload Quantity 4000’ or 6400’ 11,200’ Pressure Rating at 73F with H2O 255 PSI 255 PSI Pressure Rating at 73F with Hydrocarbons 125 PSI 255 PSI Pressure Rating at 180F with Hydrocarbons 15 PSI 150 PSI Paraffin Resistance (reducing hot oiling) Low High Permeation Rate 5x higher than Nylon Low Hazen Williams 150 180