2. Thermoflex® Lite Composition
Proprietary nylon inner layer and
high density polyethylene backer
Uses PE 4710 SDR 9 minimum wall
for strength
Manufactured to ASTM 2807-13*
Offered in 2 temperature windows
140°F and 180°F
*Standard specification for multilayer polyethylene-polyamide (PE-PA) pipe for pressure piping applications
3. Applications
Oil, Gas, Brine, CO2 & Condensate
Bridges the gap between standard HDPE
and Reinforced pipe systems
Temporary flow lines for rapidly
decreasing well volumes
Long pipelines where installation speed
and coverage are major factors
4. 2 approved connection methods for Thermoflex Lite
Mechanical Connections offer:
Rapid Installation Times
Immediately in service
Vertical installations simplified
Ideal for tight spaces
Weather Independent Installation
Weather is not a factor- no tents required
No heating or cooling time required
No external power required
Can be installed on new, used or dirty pipe
Pressure Performance
Meets or exceeds the pressure ratings of the pipe
Pipe fails before coupling joint
Simple Tools
Requires impact gun or standard socket wrench for proper installation
No special training or regular certification needed
5. 2 approved connection methods for Thermoflex Lite
Electrofusion Connections offer:
Low Cost Per unit
Cost usually are half of mechanical connections
Readily available from a variety of vendors
Recognized way of joining HDPE for over 20 years
Traceability
Electrofusion couplers can be tracked by GPS for subsurface location
Each coupler gets “scanned” by the processing unit ensuring process compliance
All connections on the project can be summarized in a report and given to the Operator
Consistency
Couplers are automatically fused correctly by the processor using temperature, wall thickness
and pipe size as the input factors
Easy to read “error” messages prevent an improper connection from going into service
6.
7. Pressures up to 300 PSI with hydrocarbons
0
50
100
150
200
250
300
350
400
450
500
0 50 100 150 200
Pressurerating(psi)
Temperature (F)
ThermoflexLite and ThermoflexLite-RT Pipe
Pressure Ratings versus Temperature
Service with Crude Oil
ThermoflexLite DR7
ThermoflexLite-RT DR7
ThermoflexLite DR9
ThermoflexLite-RT DR9
Regular PE Pipe DR7
Regular PE Pipe DR9
Note: Pressure ratings for regular single wall Polyethylene pipe are calculated in accordance with PPI TR-9 and Handbook for PE pipe.
8. Burst Report
IPS 2” SDR 9.33 Thermoflex Lite
Conducted short term burst test to
confirm the fitting pressure capacity
Test temperature was 140° F
Absolute Pressure (PSIA) at failure
was 627.8
10. Why Thermoflex® Lite?
Can be picked up and redeployed
Longer length for less connections
No hydrocarbon deration needed
Connects with standard IPS electrofusion couplings or mechanical couplings
Lowest permeation rates due to polyamide plastic selection
Extremely lightweight and flexible eliminating handling issues. No cranes or Trac-Ho
required.
Deploys using the same trailers and reels as the standard Thermoflex® product line or
coils can be used
11. Polyflow vs HDPE
4” SDR 9 HDPE 4” Thermoflex Lite RT
Price $2.75-$4.00 $5-6
I.D. 4.0” 4.0”
Quantity of Reel or Coil 500 or 800’ Up to 2800’
Truckload Quantity 4000’ or 6400’ 11,200’
Pressure Rating at 73F with H2O 255 PSI 255 PSI
Pressure Rating at 73F with Hydrocarbons 125 PSI 255 PSI
Pressure Rating at 180F with Hydrocarbons 15 PSI 150 PSI
Paraffin Resistance (reducing hot oiling) Low High
Permeation Rate 5x higher than Nylon Low
Hazen Williams 150 180