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Quality made by
Endress+Hauser
ISO 9001
Technical Information
TI 082C/07/en/06.03
50059349
Conductivity Sensor for
High-Temperature Applications
ConduMax W CLS 12
Two-electrode sensors
with cell constant k = 0.01 cm-1
or k = 0.1 cm-1
Application
This conductivity sensor is designed for
industrial and power plant applications
(e.g. condensate measurement) where
low conductivities must be measured
under high pressures and temperatures.
The measuring range of the sensors
depends on the cell constant k.
• k = 0.01 cm–1
: 0.04 ... 20 µS/cm
• k = 0.1 cm–1: 0.1 ... 200 µS/cm
Sensors with a Pt 100 temperature sensor
are used together with conductivity
measuring instruments equipped with
automatic temperature compensation:
• Mycom S CLM 153
• Liquisys M CLM 223/253
• MyPro CLM 431
For measurement of specific resistance,
MΩ · cm measuring ranges are available
in the menues of these transmitters.
Your benefits
• Optimum adaptation to process
conditions or mounting place due to
different designs
• Mounting in pipes or flow chambers
• Application with temperatures of up to
160 °C / 320 °F and pressures of up to
40 bar / 580 psi
• Simple measuring cable connection
due to large connection compartment
• Quality certificate stating the individual
cell constant
With ATEX approval for
application in hazardous areas.
With
quality certificate
ConduMax W CLS 12
2 Endress+Hauser
Function and system design
Measuring principle Conductive conductivity measurement
Important properties
ConduMax W CLS 12
• Electrodes
ConduMax W CLS 12 has especially large coaxial measuring electrodes. These allow high flow
rates and high accuracy.
• Temperature compensation
In addition, a Pt 100 temperature sensor is installed in the inside electrode to measure the
medium temperature.
The high thermal conductivity allows fast adjustment of the sensor to the medium temperature,
thereby guaranteeing precise automatic temperature compensation in the connected
measuring transmitter.
• Durability
The sensors are distinguished by high thermal, chemical and mechanical resistances. The
maximum operating pressure is 40 bar / 580 psi (up to 100 °C / 212 °F), the maximum operating
temperature is 160 °C / 320 °F (up to 6 bar / 87 psi).
• Use in superheated steam or ultrapure water
Special sealing materials are available for use in superheated steam or ultrapure water at high
temperatures. For these applications, no nominal durability of the standard EPDM material can
be given.
C07-CLXcxxxx-15-05-00-xx-001.eps
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The conductivity of liquids is measured with a
measuring system that has two coaxially
arranged electrodes like a capacitor.
The electric resistance or its reciprocal value,
the conductance G, is measured according to
Ohm’s law. The specific conductivity κ is
determined using the cell constant k that is
dependent on the sensor geometry.
AC I
U
ConduMax W CLS 12
Endress+Hauser 3
Measuring system A complete measuring system comprises:
• a CLS 12 conductivity sensor
• a transmitter, e.g. Mycom S CLM 153
• a CYK 71 or CYK 71-Ex measuring cable
Optionally, the CLA 751 flow chamber (see Accessories) can be used for installation into the
process.
C07-CLS12xxx-14-05-00-xx-001.eps
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£ œ˜–Õ1bÝÊUÊ)EÊ£Ó
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Î 1ibÃÕÀˆ˜}ʆbvi
Input
Measured values Conductivity
Temperature
Cell constant k Depending on ordered version:
k = 0.01 cm–1
k = 0.1 cm–1
Measuring ranges
Temperature sensor Pt 100
Cable specification The ConduMax W is connected to the transmitter using the special measuring cable CYK 71 or
CYK 71-Ex.
C07-CYK71xxx-00-11-00-en-001.eps
E«i†ˆbÊ“ibÃÕÀˆ˜}ʆbviÊW(ÊÇ£ÊÉÊW(ÊÇ£‡Ý
MYCOM S CLM 153
ENDRESS+HAUSER
MEAS CAL
DIAG PARAM
?
1 2
3
Conductivity (referenced to water at 25 °C / 77 °F)
k = 0.01 cm–1
: 0.04 µS/cm ... 20 µS/cm
k = 0.1 cm–1
: 0.1 µS/cm ... 200 µS/cm
Temperature –30 ... 160 °C / -22 ... 320 °F
Outer screen
(PE transmitter)
YE
GN
WH
Pt100
Coax BK
Coax inner
screen (outer electrode)
BN n.c.
conductivity (inner electrode)
}
Cable Sensor Pin
2
1
3
4
2
1
3
4}
ConduMax W CLS 12
4 Endress+Hauser
Installation
Installation instructions Sensors equipped with a G 1 or NPT 1 thread can be mounted in a CLA 751 flow chamber (see
Accessories) or directly in a pipe via the thread G1 or NTP 1 process connections.
When mounting the sensor, make sure that the measuring surfaces are completely wetted by the
medium during operation.
When working in ultrapure water, ingress of air must be avoided since dissolved air, particularly
CO2, may increase conductivity by up to 3 µS/cm.
The minimum immersion depth is 50 mm / 1.97.
Environment
Ingress protection IP 67
Process
Process temperature -30 ... 160 °C / -22 ... 320 °F
Process pressure max. 40 bar / 580 psi (up to 100 °C / 212 °F) without CLA 751 flow chamber
max. 12 bar / 174 psi (up to 150 °C / 302 °F) with CLA 751 flow chamber
Pressure/temperature load
curve
C07-CLS12xxx-05-05-00-en-001.eps
BÀiÃÃÕÀiÉÌi“«iÀbÌÕÀiʏœb–ʆÕÀÛiÊœvÊ)EÊ£Ó
p[bar]
6
0
20
30
40
50
30–30 0 60 90 120 160
T [°C]P
-22 32 86 140 194 248 320
0
87
290
435
580
725 p[psi]
T [°F]P
ConduMax W CLS 12
Endress+Hauser 5
Mechanical construction
Design, dimensions
Weight approx. 1.4 kg / 3.1 lb.
Materials
Process connection G 1 or NPT 1 thread
Cable connection Pg 16 cable gland or NPT ½ cable entry
Certificates and approvals
Ex approval • ATEX II 1G EEx ia IIC T3 / T4 / T6
• FM in combination with the MyPro CLM 431 and Mycom S CLM 153 transmitters
for all product versions listed in the product structure (see Ordering Information)
Quality certificate with statement of the individual cell constant
C07-CLS12xxx-16-05-00-xx-001.eps
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x 1ibÃÕÀˆ˜}ʆbviʆœ˜˜i†Ìˆœ˜ÊB}Ê£ÈÊÉÊ2BGʤʸ
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s ““iÀÈœ˜Ê–i«Ì…
1
2
3
4
5
6
223/8.78
115/4.53
min.50*/
min.1.97*
Ø 25 / 0.98
G 1 / NPT 1
AF 60
mm / inch
Electrodes stainless steel 1.4571 (AISI 316Ti)
Process connection stainless steel 1.4571 (AISI 316Ti)
Connection head die-cast aluminium
Sealing of electrodes EPDM, PEEK
ConduMax W CLS 12
6 Endress+Hauser
Ordering information
Product structure
ConduMax W CLS 12
Accessories
Assemblies ❑ CLA 751 flow assembly
Measuring range and cell constant
A Measuring range: 0.04 ... 20 µS/cm (k = 0.01)
B Measuring range: 0.1 ... 200 µS/cm (k = 0.1)
Process connection and materials
1D Thread G 1, stainless steel 1.4571 (AISI 316Ti)
1K Thread NPT 1, stainless steel 1.4571 (AISI 316Ti)
Measuring cable connection
1 Cable gland Pg 16
5 Cable entry NPT ½
Temperature sensor
A Integrated Pt 100 temperature sensor
CLS 12- complete order code
C07-CLA751xx-06-07-00-en-001.eps
)ÁÊÇx£ÊvœÜÊbÃÃi“vÞ
For installation of conductivity sensors with G 1
thread.
Inlet (bottom) and outlet (lateral) DN 20 with
union nuts G 1.
Stainless steel 1.4571 (AISI 316Ti)
Max. temperature: 160 °C / 320 °F
Max. pressure: 12 bar / 174 psi
Order no.: 50004201
160/6.30
G 1
120/4.72
Ø20/0.79
G1
G 1
Ø 50 /
Ø 1.97
mm / inch
ConduMax W CLS 12
Endress+Hauser 7
Measuring cables ❑ Special measuring cable / extension cable CYK 71
for two-electrode conductivity sensors with integrated temperature sensor,
1 low-noise coaxial line, 4 auxiliary cores at 0,75 mm2
each with a common screen, outer
diameter 7 mm / 0,25
❑ Special measuring cable / extension cable CYK 71-Ex
for Ex applications,
see CYK 71, but with a blue sheath
❑ Junction box VBM
for cable extension, with 10 terminals, IP 65 / NEMA 4X
❑ Junction box VBM-Ex
for cable extension in hazardous areas, with 10 high-impedance terminals (blue),
IP 65 / NEMA 4X;
order no. 50003991
Calibration solutions ❑ Calibration solutions
Precision solutions referred to SRM (Standard Reference Material) of NIST for qualified
calibration of conductivity measuring systems according to ISO, accuracy ± 0,5 %, with
temperature table,
– CLY 11-A
74 µS/cm (reference temperature 25 °C / 77 °F), 500 ml;
order no. 50081902
– CLY 11-B
149,6 µS/cm (reference temperature 25 °C / 77°F), 500 ml;
order no. 50081903
Calibration set ❑ Calibration set ConCal
Conductivity calibration set for ultrapure water applications,
complete, factory-calibrated measuring set with certificate, traceable to SRM of NIST and DKD,
comparative measurement in ultrapure water applications up to 10 µS/cm
– 230 V AC, order no. 50083777
– 115 V AC, order no. 50083778
❑ Recalibration ConCal
Factory recalibration and new issue of calibration certificate, traceable to SRM of NIST and
DKD, factory calibration procedure according to ASTM D-5391-93;
order no. 51502486
Related products ❑ Conductive conductivity sensor ConduMax W CLS 13
For process temperatures up to 250 °C / 482 °F and process pressures up to 40 bar / 580 psi,
for ordering information, see the technical information of CLS 13
Sold by the metre, minimum length 5 m / 15 ft Order no. 50085333
Length 5 m / 15 ft Order no. 50088280
Length 10 m / 30 ft Order no. 50088281
Length 50 m / 150 ft Order no. 50088284
Length 100 m / 300 ft Order no. 50088285
Sold by the metre, minimum length 5 m / 15 ft Order no. 50085673
Cable entry Pg 13,5 Order no. 50003987
Cable entry NPT ½ Order no. 51500177
Documentation
Ex documentation ❑ Conductivity sensors for application in hazardous areas, XA 083C/07/a3;
order no. 51512902
Transmitters ❑ Mycom S CLM 153, Technical Information TI 234C/07/en; order no. 51503792
❑ Liquisys M CLM 223/253, Technical Information TI 193C/07/en; order no. 51500279
❑ MyPro CLM 431, Technical Information TI 202C/07/en; order no. 51500563
Calibration solutions ❑ Precision calibration solution CLY 11, Technical Information TI 162C/07/en; order no. 50086574
Calibration set ❑ ConCal, Technical Information TI 163C/07/en; order no. 50085983
Related products ❑ ConduMax W CLS 13, Technical Information TI 083C/07/en; order no. 50059350
Endress+Hauser GmbH+Co. KG
Instruments International
P.O. Box 2222
D-79574 Weil am Rhein
Germany
Tel. (07621) 975-02
Tx 773926
Fax (07621) 975 345
e-mail: info@ii.endress.com
Internet:
http://www.endress.com
11.01
TI 082C/07/en/06.03
50059349
FM+SGML 6.0 / ProMoDo / Printed in Germany / DT

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Conductivity Sensor for High-Temperature Applications W CLS 12

  • 1. Quality made by Endress+Hauser ISO 9001 Technical Information TI 082C/07/en/06.03 50059349 Conductivity Sensor for High-Temperature Applications ConduMax W CLS 12 Two-electrode sensors with cell constant k = 0.01 cm-1 or k = 0.1 cm-1 Application This conductivity sensor is designed for industrial and power plant applications (e.g. condensate measurement) where low conductivities must be measured under high pressures and temperatures. The measuring range of the sensors depends on the cell constant k. • k = 0.01 cm–1 : 0.04 ... 20 µS/cm • k = 0.1 cm–1: 0.1 ... 200 µS/cm Sensors with a Pt 100 temperature sensor are used together with conductivity measuring instruments equipped with automatic temperature compensation: • Mycom S CLM 153 • Liquisys M CLM 223/253 • MyPro CLM 431 For measurement of specific resistance, MΩ · cm measuring ranges are available in the menues of these transmitters. Your benefits • Optimum adaptation to process conditions or mounting place due to different designs • Mounting in pipes or flow chambers • Application with temperatures of up to 160 °C / 320 °F and pressures of up to 40 bar / 580 psi • Simple measuring cable connection due to large connection compartment • Quality certificate stating the individual cell constant With ATEX approval for application in hazardous areas. With quality certificate
  • 2. ConduMax W CLS 12 2 Endress+Hauser Function and system design Measuring principle Conductive conductivity measurement Important properties ConduMax W CLS 12 • Electrodes ConduMax W CLS 12 has especially large coaxial measuring electrodes. These allow high flow rates and high accuracy. • Temperature compensation In addition, a Pt 100 temperature sensor is installed in the inside electrode to measure the medium temperature. The high thermal conductivity allows fast adjustment of the sensor to the medium temperature, thereby guaranteeing precise automatic temperature compensation in the connected measuring transmitter. • Durability The sensors are distinguished by high thermal, chemical and mechanical resistances. The maximum operating pressure is 40 bar / 580 psi (up to 100 °C / 212 °F), the maximum operating temperature is 160 °C / 320 °F (up to 6 bar / 87 psi). • Use in superheated steam or ultrapure water Special sealing materials are available for use in superheated steam or ultrapure water at high temperatures. For these applications, no nominal durability of the standard EPDM material can be given. C07-CLXcxxxx-15-05-00-xx-001.eps œ˜–Ն̈Ûiʆœ˜–Ն̈ۈÌÞÊ“ibÃÕÀi“i˜Ì Á BœÜiÀÊÃÕ««Þ ÕÀÀi˜ÌÊ“iÌiÀ I TœÌb}iÊ“iÌiÀ The conductivity of liquids is measured with a measuring system that has two coaxially arranged electrodes like a capacitor. The electric resistance or its reciprocal value, the conductance G, is measured according to Ohm’s law. The specific conductivity κ is determined using the cell constant k that is dependent on the sensor geometry. AC I U
  • 3. ConduMax W CLS 12 Endress+Hauser 3 Measuring system A complete measuring system comprises: • a CLS 12 conductivity sensor • a transmitter, e.g. Mycom S CLM 153 • a CYK 71 or CYK 71-Ex measuring cable Optionally, the CLA 751 flow chamber (see Accessories) can be used for installation into the process. C07-CLS12xxx-14-05-00-xx-001.eps 1ibÃÕÀˆ˜}ÊÃÞÃÌi“ÊiÝb“«i £ œ˜–Õ1bÝÊUÊ)EÊ£Ó Ó GÀb˜Ã“ˆÌÌiÀÊ1Þ†œ“ÊEÊ)1Ê£xÎ Î 1ibÃÕÀˆ˜}ʆbvi Input Measured values Conductivity Temperature Cell constant k Depending on ordered version: k = 0.01 cm–1 k = 0.1 cm–1 Measuring ranges Temperature sensor Pt 100 Cable specification The ConduMax W is connected to the transmitter using the special measuring cable CYK 71 or CYK 71-Ex. C07-CYK71xxx-00-11-00-en-001.eps E«i†ˆbÊ“ibÃÕÀˆ˜}ʆbviÊW(ÊÇ£ÊÉÊW(ÊÇ£‡Ý MYCOM S CLM 153 ENDRESS+HAUSER MEAS CAL DIAG PARAM ? 1 2 3 Conductivity (referenced to water at 25 °C / 77 °F) k = 0.01 cm–1 : 0.04 µS/cm ... 20 µS/cm k = 0.1 cm–1 : 0.1 µS/cm ... 200 µS/cm Temperature –30 ... 160 °C / -22 ... 320 °F Outer screen (PE transmitter) YE GN WH Pt100 Coax BK Coax inner screen (outer electrode) BN n.c. conductivity (inner electrode) } Cable Sensor Pin 2 1 3 4 2 1 3 4}
  • 4. ConduMax W CLS 12 4 Endress+Hauser Installation Installation instructions Sensors equipped with a G 1 or NPT 1 thread can be mounted in a CLA 751 flow chamber (see Accessories) or directly in a pipe via the thread G1 or NTP 1 process connections. When mounting the sensor, make sure that the measuring surfaces are completely wetted by the medium during operation. When working in ultrapure water, ingress of air must be avoided since dissolved air, particularly CO2, may increase conductivity by up to 3 µS/cm. The minimum immersion depth is 50 mm / 1.97. Environment Ingress protection IP 67 Process Process temperature -30 ... 160 °C / -22 ... 320 °F Process pressure max. 40 bar / 580 psi (up to 100 °C / 212 °F) without CLA 751 flow chamber max. 12 bar / 174 psi (up to 150 °C / 302 °F) with CLA 751 flow chamber Pressure/temperature load curve C07-CLS12xxx-05-05-00-en-001.eps BÀiÃÃÕÀiÉÌi“«iÀbÌÕÀiʏœb–ʆÕÀÛiÊœvÊ)EÊ£Ó p[bar] 6 0 20 30 40 50 30–30 0 60 90 120 160 T [°C]P -22 32 86 140 194 248 320 0 87 290 435 580 725 p[psi] T [°F]P
  • 5. ConduMax W CLS 12 Endress+Hauser 5 Mechanical construction Design, dimensions Weight approx. 1.4 kg / 3.1 lb. Materials Process connection G 1 or NPT 1 thread Cable connection Pg 16 cable gland or NPT ½ cable entry Certificates and approvals Ex approval • ATEX II 1G EEx ia IIC T3 / T4 / T6 • FM in combination with the MyPro CLM 431 and Mycom S CLM 153 transmitters for all product versions listed in the product structure (see Ordering Information) Quality certificate with statement of the individual cell constant C07-CLS12xxx-16-05-00-xx-001.eps )EÊ£ÓÊ–iÈ}˜ £ œ˜˜i†Ìˆœ˜Ê…ib– Ó 2b“i«bÌi Î ˜ÌiÀ˜bÊÌ…Àib– { i†ÌÀœ–iÃÊ­†œb݈bÞÊbÀÀb˜}i–® x 1ibÃÕÀˆ˜}ʆbviʆœ˜˜i†Ìˆœ˜ÊB}Ê£ÈÊÉÊ2BGʤʸ È Eibˆ˜}ÊÃÕÀvb†iÊb††°ÊÌœÊ2ÊÎnxÓÊɏÊÓ“ÊœÀ“ÊÁ C07-CLS12xxx-06-05-00-en-001.eps )EÊ£ÓÊ–ˆ“i˜Ãˆœ˜Ã s ““iÀÈœ˜Ê–i«Ì… 1 2 3 4 5 6 223/8.78 115/4.53 min.50*/ min.1.97* Ø 25 / 0.98 G 1 / NPT 1 AF 60 mm / inch Electrodes stainless steel 1.4571 (AISI 316Ti) Process connection stainless steel 1.4571 (AISI 316Ti) Connection head die-cast aluminium Sealing of electrodes EPDM, PEEK
  • 6. ConduMax W CLS 12 6 Endress+Hauser Ordering information Product structure ConduMax W CLS 12 Accessories Assemblies ❑ CLA 751 flow assembly Measuring range and cell constant A Measuring range: 0.04 ... 20 µS/cm (k = 0.01) B Measuring range: 0.1 ... 200 µS/cm (k = 0.1) Process connection and materials 1D Thread G 1, stainless steel 1.4571 (AISI 316Ti) 1K Thread NPT 1, stainless steel 1.4571 (AISI 316Ti) Measuring cable connection 1 Cable gland Pg 16 5 Cable entry NPT ½ Temperature sensor A Integrated Pt 100 temperature sensor CLS 12- complete order code C07-CLA751xx-06-07-00-en-001.eps )ÁÊÇx£ÊvœÜÊbÃÃi“vÞ For installation of conductivity sensors with G 1 thread. Inlet (bottom) and outlet (lateral) DN 20 with union nuts G 1. Stainless steel 1.4571 (AISI 316Ti) Max. temperature: 160 °C / 320 °F Max. pressure: 12 bar / 174 psi Order no.: 50004201 160/6.30 G 1 120/4.72 Ø20/0.79 G1 G 1 Ø 50 / Ø 1.97 mm / inch
  • 7. ConduMax W CLS 12 Endress+Hauser 7 Measuring cables ❑ Special measuring cable / extension cable CYK 71 for two-electrode conductivity sensors with integrated temperature sensor, 1 low-noise coaxial line, 4 auxiliary cores at 0,75 mm2 each with a common screen, outer diameter 7 mm / 0,25 ❑ Special measuring cable / extension cable CYK 71-Ex for Ex applications, see CYK 71, but with a blue sheath ❑ Junction box VBM for cable extension, with 10 terminals, IP 65 / NEMA 4X ❑ Junction box VBM-Ex for cable extension in hazardous areas, with 10 high-impedance terminals (blue), IP 65 / NEMA 4X; order no. 50003991 Calibration solutions ❑ Calibration solutions Precision solutions referred to SRM (Standard Reference Material) of NIST for qualified calibration of conductivity measuring systems according to ISO, accuracy ± 0,5 %, with temperature table, – CLY 11-A 74 µS/cm (reference temperature 25 °C / 77 °F), 500 ml; order no. 50081902 – CLY 11-B 149,6 µS/cm (reference temperature 25 °C / 77°F), 500 ml; order no. 50081903 Calibration set ❑ Calibration set ConCal Conductivity calibration set for ultrapure water applications, complete, factory-calibrated measuring set with certificate, traceable to SRM of NIST and DKD, comparative measurement in ultrapure water applications up to 10 µS/cm – 230 V AC, order no. 50083777 – 115 V AC, order no. 50083778 ❑ Recalibration ConCal Factory recalibration and new issue of calibration certificate, traceable to SRM of NIST and DKD, factory calibration procedure according to ASTM D-5391-93; order no. 51502486 Related products ❑ Conductive conductivity sensor ConduMax W CLS 13 For process temperatures up to 250 °C / 482 °F and process pressures up to 40 bar / 580 psi, for ordering information, see the technical information of CLS 13 Sold by the metre, minimum length 5 m / 15 ft Order no. 50085333 Length 5 m / 15 ft Order no. 50088280 Length 10 m / 30 ft Order no. 50088281 Length 50 m / 150 ft Order no. 50088284 Length 100 m / 300 ft Order no. 50088285 Sold by the metre, minimum length 5 m / 15 ft Order no. 50085673 Cable entry Pg 13,5 Order no. 50003987 Cable entry NPT ½ Order no. 51500177
  • 8. Documentation Ex documentation ❑ Conductivity sensors for application in hazardous areas, XA 083C/07/a3; order no. 51512902 Transmitters ❑ Mycom S CLM 153, Technical Information TI 234C/07/en; order no. 51503792 ❑ Liquisys M CLM 223/253, Technical Information TI 193C/07/en; order no. 51500279 ❑ MyPro CLM 431, Technical Information TI 202C/07/en; order no. 51500563 Calibration solutions ❑ Precision calibration solution CLY 11, Technical Information TI 162C/07/en; order no. 50086574 Calibration set ❑ ConCal, Technical Information TI 163C/07/en; order no. 50085983 Related products ❑ ConduMax W CLS 13, Technical Information TI 083C/07/en; order no. 50059350 Endress+Hauser GmbH+Co. KG Instruments International P.O. Box 2222 D-79574 Weil am Rhein Germany Tel. (07621) 975-02 Tx 773926 Fax (07621) 975 345 e-mail: info@ii.endress.com Internet: http://www.endress.com 11.01 TI 082C/07/en/06.03 50059349 FM+SGML 6.0 / ProMoDo / Printed in Germany / DT