1) Rane Engine Valve Limited (REVL) is a manufacturer of valves and valve train components with cutting edge technology and global excellence located in India. 2) REVL has manufacturing plants in Chennai, Hyderabad, Trichy, and Bengaluru that produce valves for automobiles, marine, locomotives, stationary engines, and more. 3) The internship presentation provided an overview of REVL's products, customers, departments, manufacturing processes, and the intern's role and learnings during the internship.

1. Summer Internship-Presentation
Guided by:
GAUTHAMVENUGOPALAN MRES.,MSC.,BE.
Assist. Manager, Exports sales & marketing
RANE engine valve limited
JayavigneshV S
+91 8508231342

2. RANE GROUP
▪ Founded in 1929; headquartered in chennai, india
▪ Group sales of INR 4,400 cr (~USD 680 mn)

3. PRODUCTS
– Steering & Suspension Systems
– ValveTrain Components
– Friction Material Products
– Occupant Safety Systems
– Die Casting Products
– Aftermarket Products
– Connected Mobility Solutions

4. RANE ENGINE VALVE LIMITED (REVL)
▪ Incepted In 1959 to manufacture valves and valve train
components
▪ Cutting edge technology
▪ Global excellence in product and process technologies

5. Highlights

6. Highlights
▪ PLANT
– Ponneri (chennai) plant
– Hyderabad plants (2)
– Trichy plant
– Tumkur (bengaluru) plant
▪ SALES OFFICE
– Germany
– India
▪ APPLICATIONS
– Automobile industry
– Marine applications
– Locomotives
– Stationary engines
– Battle tanks
– Tractors
▪ PRODUCTS
– Poppet valves
– Valve guides
– Tappets

7. MANUFACTURINGS
▪ PONNERI (CHENNAI) PLANT
– Small Valves for two wheelers , passenger cars & medium valves for tractors , passenger cars,
guides & tappets
▪ HYDERABAD PLANTS
– Medium valves for passenger cars , industrial , commercial vehicles & small valves for two
wheelers , passenger cars
▪ TRICHY PLANT
– Small & Medium valves for two wheelers , passenger cars and commercial vehicles
▪ TUMKUR (BENGALURU) PLANT
– Medium valves for commercial vehicles , farm tractors , large & extra-large valves in industrial ,
power Generation & marine applications

8. CUSTOMERS

9. MARKET SEGMENT
▪ DOM-OEM
▪ DOM-AM
▪ EXP-OEM
▪ EXP-AM

10. DEPARTMENTS
▪ Operations
▪ HR
▪ Materials
▪ Finance
▪ Marketing
▪ R&D
▪ Corporate quality
▪ Program management
▪ ME & MTD
▪ Others (Admin & IT)
• All these departments are present in all plants
individually, and work under their respective
corporate office departments.

11. Operation
Operations
(VP/O)
Corporate
Department
Program
Management
Project
Management
Plant
Department
Plant Department
ME Manufacturing QA PLE HRD Finance Sales Material

12. Manufacturingengineering
Corporate
Facility Planning
RFQ Evaluvation
Lean Production System
New ProcessTechnology
Capex Planning(Budget)
Capacity Planning
Plant
Process Planning
Product Planning
Capacity Planning
New Product
Development(NPD)
Production Improvements
MANUFACTURING ENGINEERING

13. MATERIALS
MATERIALS
Direct
material
Indirect
materials
PURCHASE
Domestic Import

14. Marketing
SIAM

15. R&D
▪ Voice of customer for engineering perspective.
▪ RFQ  Product design
▪ Software's  Auto CAD – 2D
CREO, Solidworks,CATIA - 3D
ANSYS - Simulation
 Made to print - Customer Design
 Collaborate design - REVL + Customer Design

16. P2-Medchal P3-PONNER P4-Aziz nagar P5-Trichy P6-Tumkur
FINANCE
▪ Costing
▪ Payroll
▪ Interest
▪ Receivable
▪ Payable
DGM-Finance
CFO

17. HR
▪ Recruitment
– Campus
– Off-campus
▪ Employees attendance, Physical and mental health
▪ Feedback & its analysis
▪ Monitoring (Works, Salary credits, Insurance, PF`s etc)
▪ Getting all certification/Permissions related with employees
▪ Training & Development
▪ Food, Accommodation,Travel etc,.

18. PROGRAM MANAGEMENT
New product development (NPD)
Process control plan (PCP)
Process flow diagram (PFD)
Part submission ward (PSW)

19. OTHERS
▪ System & Software's
▪ Networks & Security
▪ Communication
▪ Other admin works(Stationary, Notices etc,.)

20. My role at REVL…

21. SWOT
▪ STRENGTH
– Quantity, Quality, Efficient products
▪ WEAKNESS
– Lack of responsiveness to customers
▪ OPPORTUNITIES
– Brand name, Good customer relationship
▪ THREATS
– Electric vehicle, Cheaper competitors

22. Observations & Learnings
▪ Work structure
▪ Working process
▪ Manufacturing Range and Capability (Mapping)
▪ REVL Customer base across segments
▪ Celebrations / Motivations
▪ Data privacy / Confidentiality
▪ Employee