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COMPANY PROFILE
                       BRAHMA




   CERT
 ISO/TS 16949:2002




www.rajautogroup.com
Vision
"Contributing to a better world by creating value together by
remaining dynamic, customer centric, cost driven & people
oriented organisation with global interest and a vision for
future".




             www.rajautogroup.com




               PRODUCTS
Company
                                                                                brief

Raj Auto Group owes its leading position in the Indian automobile industry to its strong focus on indigenization. This focus has driven the company to set
up state of-art manufacturing units with standardized technology. Every stage of product evolution-design, development manufacturing, assembly and
quality control, is carried out meticulously.


Raj Auto Industries, the flagship company of the group, was founded by Mr. Rajeev Batra in 1989. Thereafter the idea of Raj Auto Enterprises, Pune and
Brahma Auto Industries (P) Ltd. was conceived and given shape.


All units are ISO-9001 & TS -19649 certified and equipped with modern machineries & equipments, with complete in house setup for manufacturing
Plastic, Sheet Metal and Electrical Products. It duly integrates with a large tool room, backed by CAD / CAM and CNC machinery.
M ission
"We remain committed to achieve our vision through team work, latest technology, sincere and
empowered manpower with an emphasis on optimisation of resources".



Quality Policy                                             Our Values
"Brahma is committed to ensure supply of                  "We do the right thing for our people, our
product to the customers meeting agreed                   environment and our society, but above all for
specifications and delivery at competitive price          our customers".
through continual improvement".


  Quality
Our Companies are accredited with globally accepted quality systems, with Units having quality accreditations
such as ISO 9001 & TS-16949 . By virtue of its international affiliations, spread of operations and an OEM
customer base, we have experience of working with a vide range of international quality systems, customers and in-
house quality functions. There is a continuous interchange of best practices among all our units.

A centralised pool of quality experts ensures fast track implementation of quality systems and readiness for
certifications as suggested by our clients. A strong quality culture that prevails throughout the organization allows
Brahma to deliver highest quality product & meet our customer expectations.

 Group Companies                    UNIT                               LAND AREA        FLOOR AREA         REMARKS

                                    Unit I - DELHI                     8000 Sq. Feet    14000 Sq. Feet     EXISTING
                                    Raj Auto Industries
            Delhi
  Gurgaon
                                    Unit III - GURGAON                 20000 Sq. Feet   40000 Sq. Feet     EXISTING
        Haridwar                    Bramha Auto Industries Pvt. Ltd.


                                    Unit III - HARIDWAR                20000 Sq. Feet   20000 Sq. Feet     EXISTING
                                    Bramha Auto Industries Pvt. Ltd
Product Line
     Product Line
     Today we are an upcoming group of more than 150 strong people, manufacturing over 300 components.

     Main wiring harness for 2, 3 and 4 wheel vehicles
                                                                                                                                Latest Development
     Wire assemblies
     Head Lights, Tail Lights, Blinkers, Stop Lights, Led Lamps, Warning Triangles
     Connectors*
     Screws
     Chain Terminals
     Plastic molded components
     Precision Turned Components
     Sheet metal components                                                                                                     Warning Triangle
     Dies and Moulds




Bonnet Clamp TATA Indica   Handle Bar Switch Case-Hero Honda            Side Indicators   Pre-Filter - PHILIPS Water Purifier           Inside Door Pull Handle



      Product Line
       Customers
                                                                                                      Our Components are being used by
        Philips Electronics India Ltd                          Lumax Autotech Ltd
        Escorts Construction Equipment Ltd                     Pavna Group Of Industries
        Hindustan Motors Ltd                                   Schefenaker Motherson Ltd
        Indo Japan Lighting Ltd                                V.S. Enviropure Ltd
        ABB Ltd                                                Sandhar Locking Devices Ltd.
        Lumax Industries Ltd                                   Mediplus Ltd.
        Ion Exchange Ltd                                       Kiran Udyog Pvt. Ltd.
        Napino Auto And Electrials Ltd                         I.S.T. Ltd.
        Unitech Machines Ltd                                   Scooters India Ltd.
Manufacturing Facilities

 Wiring Harness




The group manufactures wiring harnesses for the entire cross-section of the automotive industry - from passenger cars
to commercial vehicles, two wheelers and three wheelers, multi utility vehicles, farm, material handling equipment and
off-the-road vehicles. The group also manufactures specialized wiring harnesses for white goods, office automation,
medical diagnostic equipment, electrical and electronic equipment.
Designing and developing wiring harnesses from first principle concepts on latest design software, the group provides
total solutions in wiring harness manufacturing. The group has complete backward integration for manufacturing
critical wiring harness components.
In-house capability for design and manufacturing of applicators, jigs, assembly boards and circuit checking boards
enable process design control and flexibility.
The Engineering Capabilities for Wiring Harness
- Process Design & Development
- In-house capability of process design and validation
- Designing & manufacturing of Jigs & Fixtures
- Applicator design & manufacturing
- Design & manufacturing of circuit checking & assembly boards


 Tooling design for wiring harness process equipment, testing & assembly equipment.
Metal Pressing

Manufacturers of sheet metal components, sheet metal press components, precision stampings.
Our on-site fully equipped toolroom and highly skilled engineers enable us to manufacture basic press tools and
fixtures and also give us the opportunity to react instantly to repair and maintenance requirements and ensure
continuity of quality.
We offer a range of projection, Spot, resistance welding with capacities from 25 to 30KvA, enabling us to affix nuts
and weld studs up to M8 to our pressings and assemblies. Process monitoring equipment is installed to detect variables
in the process which may otherwise cause subsequent weld failures.




For more complex assemblies, specific monitoring, such as 'poke yoke' devices detect product conformance or non-
conformance.
Automation in the shape of bowl feed nuts/studs increases output, which in turn drives down costs by dramatically
increasing cycle times.
The expansion of our welding section has seen the commissioning of a 6 axis Robotic welding cell, allowing spot
welding and mig welding of complex assemblies.
Tool Room
Designing
Design capability is one of the core strengths of the group. A strong manufacturing background enables the group to
offer practical solutions designed for manufacturing ability.
Design capabilities of the group encompass all the related manufacturing areas - wiring harnesses, connectors,
terminals, molded plastic components, injection molding tools, rear vision systems and complete module designing.
The group provides design solutions for the automotive, consumer durable, electrical, electronic and the office
automation industries.
Manning the Design Function of CEM is a team of skilled
professionals having a judicious bland of youth and experience.    Services offered include:
In our work practice we emphasize on in-house training,            - Modeling
                                                                   - Verification & Rapid Tooling
monitoring and documentation of leveling. Our Knowledge
                                                                   - Data Conversion & Translation
Facilities Include.
                                                                   - Onsite Customer Support
6 Years on CAD platform Software's like                            - Tooling & Manufacturing Support
                                                                   - Plastic Product Characteristics Analysis
- Solid Edge     - CAD Link.
                                                                   - Design Review & Alternate Design Solutions
- Auto Cad       - Uni-Graphics                                    - Task Specific Analysis Assignments
                                                                   - Reverse Engineering right from Styling Concepts
The tool rooms specialize in high precision, multi cavity, small,
                                                                   - Value Engineering
medium and large size tools capable of running on injection
molding machines upto 400 tonnes. Tool manufacturing is done
on state-of-the-art CNC machines. In-house proving & tryout facilities on injection
molding machines are in tandem with tool manufacturing facilities. The complete
Plastic Molding
Molding capabilities of the Group cover a wide range of polymer processing technologies.
Facilities include state-of-the-art molding machines ranging from 20 tons to 200 tons. Specialising in high
precision, aesthetic, assembly-oriented components, the molding operations are augmented by comprehensive
post molding processes.

This amalgamation of different technologies coupled with post processing facilities provides a single source
solution to diverse polymer processing requirements of the customers. It enables the group to provide Full System
Solutions in the form of highly integrated modules.

The group manufactures a wide range of injection molded plastic components and assemblies for automotives,
white goods, electrical, electronics, IT, medical diagnostics and other industries. The group specialises in high
precision, surface critical, assembly oriented components & assemblies.

Injection molding operations are augmented by complete post molding processes & special customised lines for
plastic-plastic, plastic-rubber & plastic-metal assemblies.
Screws & Fastners

The technology employed – cold forming – is marked by the greatest specialized knowledge. In addition, the use
of the wide range of stock materials guarantees a quick response to clients' requirements.

We are specialized in production of Self Tapping Screw, Stainless Steel Carriage Bolts, Machine Screw, Phillips
Head Screw, Stainless Steel Wood Screw, Carriage Bolts, Stainless Steel Self Tapping Screw, Stainless Steel
Machine Screw, Stainless Steel Tapping Screw in the industry. With modern machines used in the
manufacturing, we have a dedicated work force of committed individuals. With our main customers including
building hardware, automobile industry, engineering companies and many more, we have attained a lot in
short span of time. We always endeavor to develop co-operative relationships with our valued customers.

Brahma Auto is focused on quality: the ISO 9001:2008 and ISO/TS 16949 certifications verify conformance to
standards and provide the process for continuous improvement throughout the organization.
Precision Turned Components
We manufacture and export various types of Stainless Steel Pins as we are
fully equipped with latest measuring instruments to produce S.S Pin. We
offer Stainless Steel Push Pins in various sizes. These are not only famous
because of our high quality but also due to its strong features, durability
and reliability as well. We make sure that these products are made with the
expertise of the best of craftsmen and are also tested through the strictest of
quality measures. These qualities have made us one of the most eminent Ss
Pins Manufacturers and Suppliers.

Our technical experts manufacture wide variety of shafts that are used in
the automobile industries. These automotive shafts are tested and verified
for durability, dimensional accuracy and precision. We offer the shafts in
different shapes and sizes and also have the facility and in-house design
unit to customize these products as per the requirements of the clients.

Our Testing Lab is equipped with all kind of monitoring equipment, from
air gauge unit to surface finish tester, to check the RZ value for the surface.
We have a capability to give the surface finish of less than Rz1.
BRAHMA


Unit I                              Unit II
Brahma Auto Industries Pvt. Ltd.    Raj Auto Industries

Corporate Head Quarters & Works :   Works :
Plot 1, Phase-6, Udyog Vihar,       1/11 Rattan Vihar,
Gurgaon - 122001 HR. (India)        Kirari Road, Nangloi, Delhi
Email : gurgaon@rajautogroup.com    Email: delhi@rajautogroup.com
Board No.: +91-(0)11-4504 4604      Ph.: +91-(0)11- 65491384 / 85
Fax: +91-(0)11-4504 4603            Fax : +91-(0)11-4504 4603

VAT No. : 06441926618               VAT No. : 07950141521
Excise Code : AACCB2253PXM001       Excise Code : AEQPB6905FXM001
I & E Code : 0503066664             I & E Code : 0502062860




                                                  www.rajautogroup.com




                                                                    Printed in India on Recycled Paper

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Brahma Auto Industries Pvt. Ltd

  • 1. COMPANY PROFILE BRAHMA CERT ISO/TS 16949:2002 www.rajautogroup.com
  • 2. Vision "Contributing to a better world by creating value together by remaining dynamic, customer centric, cost driven & people oriented organisation with global interest and a vision for future". www.rajautogroup.com PRODUCTS
  • 3. Company brief Raj Auto Group owes its leading position in the Indian automobile industry to its strong focus on indigenization. This focus has driven the company to set up state of-art manufacturing units with standardized technology. Every stage of product evolution-design, development manufacturing, assembly and quality control, is carried out meticulously. Raj Auto Industries, the flagship company of the group, was founded by Mr. Rajeev Batra in 1989. Thereafter the idea of Raj Auto Enterprises, Pune and Brahma Auto Industries (P) Ltd. was conceived and given shape. All units are ISO-9001 & TS -19649 certified and equipped with modern machineries & equipments, with complete in house setup for manufacturing Plastic, Sheet Metal and Electrical Products. It duly integrates with a large tool room, backed by CAD / CAM and CNC machinery.
  • 4. M ission "We remain committed to achieve our vision through team work, latest technology, sincere and empowered manpower with an emphasis on optimisation of resources". Quality Policy Our Values "Brahma is committed to ensure supply of "We do the right thing for our people, our product to the customers meeting agreed environment and our society, but above all for specifications and delivery at competitive price our customers". through continual improvement". Quality Our Companies are accredited with globally accepted quality systems, with Units having quality accreditations such as ISO 9001 & TS-16949 . By virtue of its international affiliations, spread of operations and an OEM customer base, we have experience of working with a vide range of international quality systems, customers and in- house quality functions. There is a continuous interchange of best practices among all our units. A centralised pool of quality experts ensures fast track implementation of quality systems and readiness for certifications as suggested by our clients. A strong quality culture that prevails throughout the organization allows Brahma to deliver highest quality product & meet our customer expectations. Group Companies UNIT LAND AREA FLOOR AREA REMARKS Unit I - DELHI 8000 Sq. Feet 14000 Sq. Feet EXISTING Raj Auto Industries Delhi Gurgaon Unit III - GURGAON 20000 Sq. Feet 40000 Sq. Feet EXISTING Haridwar Bramha Auto Industries Pvt. Ltd. Unit III - HARIDWAR 20000 Sq. Feet 20000 Sq. Feet EXISTING Bramha Auto Industries Pvt. Ltd
  • 5. Product Line Product Line Today we are an upcoming group of more than 150 strong people, manufacturing over 300 components. Main wiring harness for 2, 3 and 4 wheel vehicles Latest Development Wire assemblies Head Lights, Tail Lights, Blinkers, Stop Lights, Led Lamps, Warning Triangles Connectors* Screws Chain Terminals Plastic molded components Precision Turned Components Sheet metal components Warning Triangle Dies and Moulds Bonnet Clamp TATA Indica Handle Bar Switch Case-Hero Honda Side Indicators Pre-Filter - PHILIPS Water Purifier Inside Door Pull Handle Product Line Customers Our Components are being used by Philips Electronics India Ltd Lumax Autotech Ltd Escorts Construction Equipment Ltd Pavna Group Of Industries Hindustan Motors Ltd Schefenaker Motherson Ltd Indo Japan Lighting Ltd V.S. Enviropure Ltd ABB Ltd Sandhar Locking Devices Ltd. Lumax Industries Ltd Mediplus Ltd. Ion Exchange Ltd Kiran Udyog Pvt. Ltd. Napino Auto And Electrials Ltd I.S.T. Ltd. Unitech Machines Ltd Scooters India Ltd.
  • 6. Manufacturing Facilities Wiring Harness The group manufactures wiring harnesses for the entire cross-section of the automotive industry - from passenger cars to commercial vehicles, two wheelers and three wheelers, multi utility vehicles, farm, material handling equipment and off-the-road vehicles. The group also manufactures specialized wiring harnesses for white goods, office automation, medical diagnostic equipment, electrical and electronic equipment. Designing and developing wiring harnesses from first principle concepts on latest design software, the group provides total solutions in wiring harness manufacturing. The group has complete backward integration for manufacturing critical wiring harness components. In-house capability for design and manufacturing of applicators, jigs, assembly boards and circuit checking boards enable process design control and flexibility. The Engineering Capabilities for Wiring Harness - Process Design & Development - In-house capability of process design and validation - Designing & manufacturing of Jigs & Fixtures - Applicator design & manufacturing - Design & manufacturing of circuit checking & assembly boards Tooling design for wiring harness process equipment, testing & assembly equipment.
  • 7. Metal Pressing Manufacturers of sheet metal components, sheet metal press components, precision stampings. Our on-site fully equipped toolroom and highly skilled engineers enable us to manufacture basic press tools and fixtures and also give us the opportunity to react instantly to repair and maintenance requirements and ensure continuity of quality. We offer a range of projection, Spot, resistance welding with capacities from 25 to 30KvA, enabling us to affix nuts and weld studs up to M8 to our pressings and assemblies. Process monitoring equipment is installed to detect variables in the process which may otherwise cause subsequent weld failures. For more complex assemblies, specific monitoring, such as 'poke yoke' devices detect product conformance or non- conformance. Automation in the shape of bowl feed nuts/studs increases output, which in turn drives down costs by dramatically increasing cycle times. The expansion of our welding section has seen the commissioning of a 6 axis Robotic welding cell, allowing spot welding and mig welding of complex assemblies.
  • 8. Tool Room Designing Design capability is one of the core strengths of the group. A strong manufacturing background enables the group to offer practical solutions designed for manufacturing ability. Design capabilities of the group encompass all the related manufacturing areas - wiring harnesses, connectors, terminals, molded plastic components, injection molding tools, rear vision systems and complete module designing. The group provides design solutions for the automotive, consumer durable, electrical, electronic and the office automation industries. Manning the Design Function of CEM is a team of skilled professionals having a judicious bland of youth and experience. Services offered include: In our work practice we emphasize on in-house training, - Modeling - Verification & Rapid Tooling monitoring and documentation of leveling. Our Knowledge - Data Conversion & Translation Facilities Include. - Onsite Customer Support 6 Years on CAD platform Software's like - Tooling & Manufacturing Support - Plastic Product Characteristics Analysis - Solid Edge - CAD Link. - Design Review & Alternate Design Solutions - Auto Cad - Uni-Graphics - Task Specific Analysis Assignments - Reverse Engineering right from Styling Concepts The tool rooms specialize in high precision, multi cavity, small, - Value Engineering medium and large size tools capable of running on injection molding machines upto 400 tonnes. Tool manufacturing is done on state-of-the-art CNC machines. In-house proving & tryout facilities on injection molding machines are in tandem with tool manufacturing facilities. The complete
  • 9. Plastic Molding Molding capabilities of the Group cover a wide range of polymer processing technologies. Facilities include state-of-the-art molding machines ranging from 20 tons to 200 tons. Specialising in high precision, aesthetic, assembly-oriented components, the molding operations are augmented by comprehensive post molding processes. This amalgamation of different technologies coupled with post processing facilities provides a single source solution to diverse polymer processing requirements of the customers. It enables the group to provide Full System Solutions in the form of highly integrated modules. The group manufactures a wide range of injection molded plastic components and assemblies for automotives, white goods, electrical, electronics, IT, medical diagnostics and other industries. The group specialises in high precision, surface critical, assembly oriented components & assemblies. Injection molding operations are augmented by complete post molding processes & special customised lines for plastic-plastic, plastic-rubber & plastic-metal assemblies.
  • 10. Screws & Fastners The technology employed – cold forming – is marked by the greatest specialized knowledge. In addition, the use of the wide range of stock materials guarantees a quick response to clients' requirements. We are specialized in production of Self Tapping Screw, Stainless Steel Carriage Bolts, Machine Screw, Phillips Head Screw, Stainless Steel Wood Screw, Carriage Bolts, Stainless Steel Self Tapping Screw, Stainless Steel Machine Screw, Stainless Steel Tapping Screw in the industry. With modern machines used in the manufacturing, we have a dedicated work force of committed individuals. With our main customers including building hardware, automobile industry, engineering companies and many more, we have attained a lot in short span of time. We always endeavor to develop co-operative relationships with our valued customers. Brahma Auto is focused on quality: the ISO 9001:2008 and ISO/TS 16949 certifications verify conformance to standards and provide the process for continuous improvement throughout the organization.
  • 11. Precision Turned Components We manufacture and export various types of Stainless Steel Pins as we are fully equipped with latest measuring instruments to produce S.S Pin. We offer Stainless Steel Push Pins in various sizes. These are not only famous because of our high quality but also due to its strong features, durability and reliability as well. We make sure that these products are made with the expertise of the best of craftsmen and are also tested through the strictest of quality measures. These qualities have made us one of the most eminent Ss Pins Manufacturers and Suppliers. Our technical experts manufacture wide variety of shafts that are used in the automobile industries. These automotive shafts are tested and verified for durability, dimensional accuracy and precision. We offer the shafts in different shapes and sizes and also have the facility and in-house design unit to customize these products as per the requirements of the clients. Our Testing Lab is equipped with all kind of monitoring equipment, from air gauge unit to surface finish tester, to check the RZ value for the surface. We have a capability to give the surface finish of less than Rz1.
  • 12. BRAHMA Unit I Unit II Brahma Auto Industries Pvt. Ltd. Raj Auto Industries Corporate Head Quarters & Works : Works : Plot 1, Phase-6, Udyog Vihar, 1/11 Rattan Vihar, Gurgaon - 122001 HR. (India) Kirari Road, Nangloi, Delhi Email : gurgaon@rajautogroup.com Email: delhi@rajautogroup.com Board No.: +91-(0)11-4504 4604 Ph.: +91-(0)11- 65491384 / 85 Fax: +91-(0)11-4504 4603 Fax : +91-(0)11-4504 4603 VAT No. : 06441926618 VAT No. : 07950141521 Excise Code : AACCB2253PXM001 Excise Code : AEQPB6905FXM001 I & E Code : 0503066664 I & E Code : 0502062860 www.rajautogroup.com Printed in India on Recycled Paper