The document discusses Industry 4.0, which refers to the digitalization of the manufacturing industry through technologies like cyber-physical systems, the Internet of Things, cloud computing, and cognitive computing. It provides definitions of Industry 4.0 and describes how it will integrate automated machines, storage systems, and factory equipment enabled by technologies like touch interfaces and augmented reality. The document then discusses how Industry 4.0 will impact manufacturing in India and the challenges and opportunities it presents for Indian companies.

1. COLLEGE OF ENGINEERING ROORKEE
NAME: MUKUL TYAGI
MECHANICAL ENGINEERING 4thYEAR
UNIVERSITY ROLL NO: 170060104026
SEMINAR
SUBMITTED TO: Dr. RAJESH KUMAR SIR

2. INDUSTRY
4.0
The fourth industrial revolution

3. INDUSTRY 4.0
definition:
 Digitalization of industry: connecting
machines, storage systems and equipment
 New form of human-machine interaction such
as touch interfaces and augmented-reality
system
 Intelligent machines with independent
information exchange
 Smart factory: clearly identifiable and
localized products
 Controlling and optimization in real-time
 Improvements in transferring digital
instructions to the physical world, such as
advanced robotics and 3D printing
 Vertical and horizontal integration

5. Industry 4.0
Introduction
Industry 4.0
Industry 4.0 is focused on creating intelligent products, processes and
procedures. The essence of the industry vision 4.0 in the internet of
the things of services.
Computers and automation will come together, in particular based on
cyber physical production systems that integrate communications, IT,
data and physical elements and where in these system transform the
traditional plants into smart factories.
1st Industrial revolution- Machines and utilization of machines.
2nd Industrial revolution- Mass production (volume).
3rd Industrial revolution- Employing automation
4th Industrial revolution- Cyber physical system (Machine talking to
machine)

6. Industry 4.0
In India today
Industry 4.0 needs to be differentiated from prevailing concepts such as;
• IOT (Internet Of Things)
• Big Data
• 3D Printing
• Automation (Siloes)
It will be the combination of Intelligent machines, Informed manufacturing and processes.
• Create new routes towards lighter capital intensity and increased value.
• Reduce capital employed utilization and increase profit.
India has a long way to travel to become world’s preferred manufacturing destination.
Majority of the problem lies in Infrastructure issues, Bureaucracy and availability of energy
sources.

7. Industry 4.0
Indian Manufacturing Companies heading towards Industry
4.0
The new industry revolution will require an enhanced approach to protect the future of our
competitiveness.
Industry 4.0 emphasizes the idea of consistent digitization and change the economic rules of the
industry.
Smart manufacturing marries information, technology and human to bring rapid revolution in the
development of manufacturing industries.
• The changes are focused on the life cycle
of a product, instead of focusing on the
production process.
• On the foundations of lean production, a
company can build smart production.
• In a smart production leader will make
decisions according to the information,
not just according to the experience.

9. The Business Value of Industry 4.0

10. Industry 4.0
Indian Manufacturing Companies prepare for high value
manufacturing
Everything gets
smart

11. Key Challenges for the Indian
manufacturing industries
• The ownership of adopting new technologies and change Management will have to be driven
by the C-suite
team (at present it is short term mindset).
• Top Management needs to give way for next generation.
• Accelerate and Embrace beyond Digitization.
• The current state is still at Industry 2.0
• Shortage of skill sets
• Increase in Data volume, therefore adequate IT system to analyze the data
• Needs long term commitment
• Is a major upheaval and not a smooth change
• Is not a single industry solution but has widespread impact
• Needs interdisciplinary collaboration
• Is closely linked to Cloud and Big Data

13. Key Risks in Implementing Industry
4.0
Technology is more or less present today, but;
1. Data security
2. Lack of Standardization
3. Social Impact
4. Growth of IOT market
are considered to be the key risks.

14. Priority areas for action in
Manufacturing Industries
1. Resources and processes
2. The use of property
3. Operation
4. Inventories
5. Quality
6. Supply and Demand
7. Time to market
8. Service and maintenance

16. Manufacturing 4.0 or Industry 4.0 advantages
➨It is easy to do backend integration with ERP/MES etc.
➨It is possible to host micro services.
➨It enables execution of transactions with soft real time.
➨It enables simple distribution of functionalities to multiple
nodes.
➨It is easy to install, activate and change in industry 4.0
architecture.
➨Clear and monitored communication paths in industry 4.0 makes
resource management very simple.
➨It is easy to add new protocols and processes.
➨It is possible to communicate between components on the shop

17. Industry 4.0 disadvantages
➨The IoT security is a major concern. The companies are working to address the security
related loop holes.
➨Skills and education of workers working on industry 4.0 based processes need to
improved.
➨There are redundant workers in corporate IT department and hence adoption of industry
4.0 is a major threat for these IT staff.
➨There will be general reluctance to change to industry 4.0 by company stakeholders.
➨Need to eliminate any IT snags as this will cause costly production outages.
➨Reliability and stability are required for M2M (Machine to Machine) communication. This
demands very short and stable latency timings in the system.
➨It requires to maintain integrity of production processes.
➨It requires to educate staff to adopt this 4th industrial revolution. This requires
considerable time as well as efforts across the industries.

18. Conclusions
Fundamentally this is about developing product and service
solutions to our customers. Companies can evolve their
market offerings across moving from a traditional physical
core product to a comprehensive digital ecosystem.