This document discusses the concepts of Industry 4.0 and the connected plant. It describes how devices, processes and businesses are becoming increasingly connected through technologies like the Internet of Things. It outlines key enablers of Industry 4.0 like mobile computing, social media, big data analytics. The document then discusses SAP's solutions for connecting plants through their Manufacturing Execution Suite, which provides integration, intelligence and innovation capabilities for monitoring equipment performance, collecting plant data, and ensuring end-to-end visibility across the extended supply chain.

2. Devices, Processes and Business
1 B
2005
6 B B
2015 2020
Connected City
Connected
Energy
Connected
Industry
Connected
Flight
Connected
Car
Connected Devices Connected Processes Connected Business
Intern
al
2

3. Content, People and Things
Internet of
People
Internet of
Content
Internet of
Things
Social internet platform, likeTwitter,
Facebook, Google+,etc.
Car, vending machine, container,wind
mills, devices of all type
World wide web,communities,
YouTube, industry portals,etc.
Intern
al
3

4. The fourth industrial revolution
• Mobile Computing
Affordable access to
information
• Social Media
Knowledgesharing in
communities
• Internet of Things
• Connected via oneprotocol
• Machine 2 Machine
• Selfregulation
• Big Data & Predictive
Analytics Understanding and
extrapolation
Key Enablers
End of the
18th century
Early 70sBeginning of
20th century
Today *Source: DFKI (2011)
1st Industrial Revolution
adoption of mechanical productionfacilities
by using water and steam power
2nd Industrial Revolution
adoption of work-sharing mass production
by using electricalpower
3rd Industrial Revolution
use of electronics and IT to
automate the production
4th Industrial Revolution
based on cyber-physical
systems
44

5. ©©22001144SAPSAP AGAG. AlolrrigahntsSAPreservaefdf.iliate company. All rights reserved. Internal 555
SW Electronic
Mobile
Communic
ation
Electronic
System Thinking
Software
Mechanic
Mechanic
Services
Companies need to establish a culture of “System Thinking”
From simple Products to complex Solutions
5

6. Industry 4.0
Focus Scenarios by SAP
Remote Maintenance
and Service
Predictions
Digital Memory
Lifecycle
Connected Plant
Vertical integration
Top Floor 2 ShopFloor
Adaptive Logistics
Horizontal integration
Supply Chain driven, Google Glasses
Focus of today´s
presentation

7. Long Term Leadership Through Superior Value
Past Trends and Respective Additions to the SAP Business Suite
► R/2Mainframe
SOLUTION
EXTENSIONS
► Lighthammer
Acquisition
 SAP MII
► Visiprise Acquisition
 SAP ME
► SAP PCo
► R/3 PP
 MRP
 Prod. Orders
 Proc. Orders
► RightHemisphere
Acquisition
 SAP VE
► Syclo
► SAP SFD
► Ariba
201220081995 2005
» Electronics isstandard
» Shift from Supply
Chain to Value Chain
» Worldwide harmonized
ERP Processes
» Mechatronics /Digital
Manufacturing
» Embrace Green
and Green Lean
» E-Cars
» Cyber Physical System
PAST
TRENDS
» Industry 4.0
» ConnectedPlant

8. SAP Manufacturing Whiteboard
Corporat
e
Plant
(decentral)
SFA
C
PL
C
DC
S
PL
C
PL
C
DC
S
…
SCADA DB MES Historian SFD Mainte
nance
B
W
Business
Suite
Cloud
SAP Manufacturing
Execution Suite
Composites
Analytic
s

9. SAP Manufacturing Whiteboard
CONNECTED PLANT
SAP OEE  Overall EquipmentEffectiveness
Corporat
e
Plant
(decentral)
SFAC
PLC DCS PLCPLC DCS …
Benefits
» IntegratedMFG Solution
»Out of the box integration
»Transparency
»Composites
»Operator dashboards
» RDSavailable
SCADA DB Historian
Maint-
enance
HANA
SAP Manufacturing
Mobile
Intelligence Integration Innovation
Execution Suite
SAP
ME
SFDSAP MII PCo
SAP MII 2014
MRP on HANA 2014
SAP ME 2015
BW Business
Suite
Cloud

10. Plant(decentral)
SFAC
PLC DCS PLCPLC DCS …
SCADA DB Historian
Maint-
enance
HANA
SAP Manufacturing
Mobile
Intelligence Integration Innovation
Execution Suite
SAP ME SFD
SAP MII PCo
SAP Manufacturing Whiteboard
Connected Plant with the Open Integrated Factory Internet of Things (IoT)
» Visualization Services
» Analytical Services
» Business Logic Services
» Message Services
» Data Services
Thing Thing Thing Thing Thing
Consumer Consumer Consumer Consumer
Internet of Things (IoT)
Cloud
Cloud for
ServiceBusiness
Suite
Corporate
11
77

11. SAP Manufacturing Integration and Intelligence
Overview of the Strategic Platform for the Connected Plant
Visualization
Quality Engine
KPIs/Metrics/Alerts
Data Services
Manufacturing Integration & Intelligence
Business LogicServices
Composition
Environment
PLAN MAKE DELIVER
ERP SCM PLM
LIMS/Inspection/
Equipment Testing
MES
SCADA/HMI
Plant Data
Collection
Wireless
IntegrationEnvironmental
Building Management
Plant Historian
Plant DB
DCS/PLC
via OPC
INTEGRATION
Distributor/
Customers
Supplier/Contract
Manufacturer
Performance
Management
Worker UIs
PlantConnectivity
Manufacturing
Analytics
ERP Business Process
Simplification
Intern
al
11

12. MONITOR
Connected Plant
The Connected Plant in the Extended Supply Chain
DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE
ERP
» Production plan
» Bill of materials (BoM)
» variant management
» production steps
» Serial Numbers
» Quality results per lot
» Order confirmation
» Inventory update, Equipment usage
» Production details management
» Detailed and flexible
» production step routing
» Shop floor controls for each step
» Log parametric data
» tolerance checks
» Return „conformance“ or „non-conformance“ decisions
» Mapping of ME production details
to PLC control parameters(recipe)
» Mapping of ME production details to PLC control
parameters(recipe)
» Sensor detects material carrier
» Requests control parameters from MEPLC
(Machine)
» Machine reports completion and requests next operation
ME & MII
PCo
Connectors

13. Internal 3322
PoweredbySAPHANA
on-premise
SAP FIORI
SAP Manufacturing Execution Suite (SAP ME, MII, PCo)
Manual Data Entry Automatic Data Entry (Machine Connectivity)
ShopFloor
SAP Responsive Manufacturing Strategy
Cloud / On-Premise / Shop Floor
LIMSMES SCADA / HMI
Wireless
Integration
Environmental
BuildingManagement
Plant Data Plant
Collection Historian
PlantDBDCS
PLC
public cloud
Process & Production Planning Monitoring
Cloud fully integrated with on premiseinvestments
SAP BusinessSuite
(ERP, APO,…)
Logistics

14. © 2014 SAP AG or an SAP affiliate company. All rights reserved. 31Internal
SAP Overall Equipment Effectiveness (OEE)
Solution Highlights
» Single, common framework
for allplants
» Enterprise wide repository
of operationaldata
» Cross plant performance
comparison
» Combined with business context
» Broader businessimplications
of performanceloss
» Framework forperformance
capability and production
improvement

15. Line and Machine Overview
Detailed Views
Line Overview
222
2
Machine Overview

16. Downtime Reporting
Intern
al
220
0

17. Breakdown Reporting
Intern
al
221
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