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Lehrstuhl für
Prozessmaschinen
und Anlagentechnik
Performance Investigation of High Solidity H-rotor
Darrieus VAWT with Multiple Airfoil Configuration
Master Thesis presentation By Bhushan E Velis
11. Januar 2016
1
Presentation Outline
• Motivation
• Why VAWT
• Issues address in present work
• Objective
• Why OpenFOAM
• OpenFOAM Utility and its capabilities
• Case Setup
• Mesh Validation
• Case Validation
• Results and Discussion.
• Conclusion.
2
Motivation
• Google, Facebook, IKEA, Microsoft and Starbucks are also investing in wind energy as
a hedge against the unpredictability of fossil fuel price fluctuations.
Every body is investing in Wind Energy
• As crude oil prices escalate
3
Climate change does not respect borders.
• Rising temperature by burning fossil fuels would cause sea levels to rise,
displacing tens of millions of people .
Only Solution is renewable green energy specially “Wind Energy”.
• Total investments around $300 billion worldwide.
Economical, all weather, renewable, plentiful, widely distributed, clean, produces no
greenhouse gas emissions .
Why VAWT
Advantages:
• No yaw mechanism need for varying wind direction.
• Capable of operating during minimal wind speed.
• Does not have to installed at a very high place via tower.
Disadvantages:
• The lower the place, the slower the wind, reduces the turbines efficiency
4
Main Two type of turbine: Horizontal and Vertical axis
Advantages
• Research and development has reached stagnant stage .
• Has achieved its maximum efficiency limit.
• Disadvantages:
• Limited used for city conditions.
VAWT perfectly suited for city
conditions
Issues address in present work.
Very less reliable material available for VAWT.
• Very less experimental data available to validate CFD simulation.
• Even if experimental data is available, case setup data is not
available.
• Even if experimental data and case setup is available only COP is
compare . Detail flow physics is not explain.
• In many cases experiment is done on single Airfoil, thus the effect of
turbulence created by leading profile on the trailing is not captured .
• Performance is over predicted in CFD simulations.
A comprehensive and detail analysis is need
5
Objective
• The main objective of this project is to evaluated performance of high
solidity (VAWT) with multiple airfoils configuration using (CFD) software
for simulation.
• Secondly to develop a robust process to test numerous profiles with
minimum resources and time.
• Third is to give strong robust platform for future work through ‘Process
Oriented Approach’
Reliable, Consistent, Reproducible and Easy to use
6
License utilization :
• Open Source and unlimited licenses .
Machine utilization:
• Initial runs, test cases and utility development can be done on laptop .
• No need to reserve work stations.
• Total work from home environment.
Time utilization
• No waiting time for license availability on clusters for multiple case runs.
• No waiting time for Work Station availability.
Man Power utilization :
• Development of meshing utility reduced meshing time to few minuets.
• Setting of cases for is fatigueless.
• Easy to use and automated post-processing utility reduces human errors.
Why OpenFOAM
7
License , Machine , Time and Man Power
utilization were achieved
OpenFOAM using C++ Utility and its capabilities.
Mesh Generation process using C++ Utility (First 120° sector Profile Generation )
8
OpenFOAM using C++ Utility and its capabilities.
Mesh Generation process using C++ Utility ( Vertices Generation)
0
1
9
824
7
3
10 6
5
17
16
14
15
13
12
11
27
22
21
2019
18
43
44
25
24
23
26
46
47
45
42
32
31
30
29
28
41
34
33
40
39
38
37
36
35
Nodes
9
OpenFOAM using C++ Utility and its capabilities.
Mesh Generation process using C++ Utility (Block Generation )
0
1
2
3
13
14
4
5
6
7
8
12
10
11
9
22
21
20
191817
16
15
28
27
2625
24
23 34
33
3231
30
29
0
1
9
824
7
3
10 6
5
17
16
14
15
13
12
11
27
22
21
2019
18
43
44
25
24
23
26
46
47
45
42
32
31
30
29
28
41
34
33
40
39
38
37
36
35
Blocks Vertices
10
OpenFOAM using C++ Utility and its capabilities.
First 120° sector First and Second sector
First and Second and Third sectorFinal Mesh
11
OpenFOAM using C++ Utility and its capabilities(Domains).
Square Domain with Shaft Square Domain without Shaft
Circular Domain without ShaftCircular Domain with Shaft
12
OpenFOAM using C++ Utility and its capabilities(Domains).
c
c/2
a δ
R
β
Offset toward ‘le’
c
c/2
a δ
R
-β
Offset toward ‘tte’
c/2
a
R
β
No Offset toward
c
R
β
Offset with angle of attack Solidity (σ) > 0.4
Solidity (σ) < 0.4
13
OpenFOAM using C++ Utility and its capabilities(Domains).
In built symmetric NACA profile creation
Non-symmetric profiles form file with co-ordinates
14
Case Setup - Boundary conditions and Initialization
In built symmetric NACA profile creation
• Solver: kω-SST
15
Case Setup - Boundary conditions and Initialization
Common Parameters for High Solidity Configuration
Varying Parameters for High Solidity Configuration
Velocity is kept constant to keep Re = constant
Varying Angular velocity
16
Case Setup - Boundary conditions and Initialization
defined as the ratio between the tangential speed at
blade tip and the actual wind speed.
The rotor solidity, , basically describes what fraction of
the swept area .
As the rotor spins, the local azimuth angle for
each individual blade changes, and with it, so
does relative velocity (W) and angle of attack .
17
Reference Case for Validation.
• This Case setup is based on Ph.D. Thesis by Kevin W. McLaren McMaster
University (2011) .
• It’s a High solidity based work which is in line to the work done here our
group.
• This thesis was chosen because it has comprehensive and detail
experimental and numerical analysis of working vertical axis wind turbine.
• A great deal of literature on VAWT’s form McMaster university on similar
types of VAWT’s maintains the continuity of thought process.
• Good amount of experimental and CFD results helps in validation and
process building.
18
Mesh Validation.
• Reduction of y+ value increase value of ct..
• Reducing y+ is increase in peak amplitude in first half of revolution and reduction of second.
• Reducing y+ shifts the peak to right and broadens it in first half while shrinking and shifting it towards left in
other half.
Effect of Mesh count and y+ Configuration NACA15 and TPR 1.8 with (k = 1.5 and ω = 5.6)
19
Case Validation.
Case Validation NACA15 and TPR 1.8 with (k = 1.5 and ω = 5.6)
20
Result and Discussion - COP and ct comparison
.
21
• As shown in figure , negative torque this attributed to low pressure
region near leading edge on upper surface and near trailing edge on lower.
• This create a ’tow in’ or ’+’ condition
Result and Discussion – (Analysis)
.
0° to 30°
22
Result and Discussion – (Analysis)
.
45° to 90°
• Maximum torque is produces around 90°.
• NACAxx and S1046 profiles have almost same peak (ct) while DU-06-W200
produce has least (ct).
23
Result and Discussion – (Analysis)
.
• NACA0018 and DU-06-W200 that pressure drop but also a balanced low pressure regions
concentrated both at leading and trailing edges.
• Performance of S1046 not good because of concentrates the low pressure zone towards
the trailing edge creating a large negative moment reducing the torque (’tow-in’).
90° to 180° :
24
Result and Discussion – (Analysis)
• Turbulence produced by the preceding airfoils interfering with in succeeding one,
reducing the performance of the airfoil
• More pressure difference on S1046 increases the torque.
180° to 225° :
25
Conclusion
• Reliable, Consistent, Reproducible and Easy to use
• A comprehensive and detail analysis was done
• This observation is in the line of conclusion drawn by (Jacobs E. N, 1937) and
(Sidny F, 1980), which says that Increasing the thickness beyond 18% is usually
accompanied by a loss in efficiency
• Meshing and post-processing time is reduce drastically to few minutes by
developing OpenFOAM utility using C++ .
• Simulation time is reduce to 12 hours for one revolution using only 2 nodes
(24*2) processors on HPC clusters thus saving expensive computation time.
• NACA 0018 emerged as most efficient airfoil not only because of its shape and
thickness but taking into account turbulence interference of leading airfoil
26

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Thesis_presentation1

  • 1. Lehrstuhl für Prozessmaschinen und Anlagentechnik Performance Investigation of High Solidity H-rotor Darrieus VAWT with Multiple Airfoil Configuration Master Thesis presentation By Bhushan E Velis 11. Januar 2016 1
  • 2. Presentation Outline • Motivation • Why VAWT • Issues address in present work • Objective • Why OpenFOAM • OpenFOAM Utility and its capabilities • Case Setup • Mesh Validation • Case Validation • Results and Discussion. • Conclusion. 2
  • 3. Motivation • Google, Facebook, IKEA, Microsoft and Starbucks are also investing in wind energy as a hedge against the unpredictability of fossil fuel price fluctuations. Every body is investing in Wind Energy • As crude oil prices escalate 3 Climate change does not respect borders. • Rising temperature by burning fossil fuels would cause sea levels to rise, displacing tens of millions of people . Only Solution is renewable green energy specially “Wind Energy”. • Total investments around $300 billion worldwide. Economical, all weather, renewable, plentiful, widely distributed, clean, produces no greenhouse gas emissions .
  • 4. Why VAWT Advantages: • No yaw mechanism need for varying wind direction. • Capable of operating during minimal wind speed. • Does not have to installed at a very high place via tower. Disadvantages: • The lower the place, the slower the wind, reduces the turbines efficiency 4 Main Two type of turbine: Horizontal and Vertical axis Advantages • Research and development has reached stagnant stage . • Has achieved its maximum efficiency limit. • Disadvantages: • Limited used for city conditions. VAWT perfectly suited for city conditions
  • 5. Issues address in present work. Very less reliable material available for VAWT. • Very less experimental data available to validate CFD simulation. • Even if experimental data is available, case setup data is not available. • Even if experimental data and case setup is available only COP is compare . Detail flow physics is not explain. • In many cases experiment is done on single Airfoil, thus the effect of turbulence created by leading profile on the trailing is not captured . • Performance is over predicted in CFD simulations. A comprehensive and detail analysis is need 5
  • 6. Objective • The main objective of this project is to evaluated performance of high solidity (VAWT) with multiple airfoils configuration using (CFD) software for simulation. • Secondly to develop a robust process to test numerous profiles with minimum resources and time. • Third is to give strong robust platform for future work through ‘Process Oriented Approach’ Reliable, Consistent, Reproducible and Easy to use 6
  • 7. License utilization : • Open Source and unlimited licenses . Machine utilization: • Initial runs, test cases and utility development can be done on laptop . • No need to reserve work stations. • Total work from home environment. Time utilization • No waiting time for license availability on clusters for multiple case runs. • No waiting time for Work Station availability. Man Power utilization : • Development of meshing utility reduced meshing time to few minuets. • Setting of cases for is fatigueless. • Easy to use and automated post-processing utility reduces human errors. Why OpenFOAM 7 License , Machine , Time and Man Power utilization were achieved
  • 8. OpenFOAM using C++ Utility and its capabilities. Mesh Generation process using C++ Utility (First 120° sector Profile Generation ) 8
  • 9. OpenFOAM using C++ Utility and its capabilities. Mesh Generation process using C++ Utility ( Vertices Generation) 0 1 9 824 7 3 10 6 5 17 16 14 15 13 12 11 27 22 21 2019 18 43 44 25 24 23 26 46 47 45 42 32 31 30 29 28 41 34 33 40 39 38 37 36 35 Nodes 9
  • 10. OpenFOAM using C++ Utility and its capabilities. Mesh Generation process using C++ Utility (Block Generation ) 0 1 2 3 13 14 4 5 6 7 8 12 10 11 9 22 21 20 191817 16 15 28 27 2625 24 23 34 33 3231 30 29 0 1 9 824 7 3 10 6 5 17 16 14 15 13 12 11 27 22 21 2019 18 43 44 25 24 23 26 46 47 45 42 32 31 30 29 28 41 34 33 40 39 38 37 36 35 Blocks Vertices 10
  • 11. OpenFOAM using C++ Utility and its capabilities. First 120° sector First and Second sector First and Second and Third sectorFinal Mesh 11
  • 12. OpenFOAM using C++ Utility and its capabilities(Domains). Square Domain with Shaft Square Domain without Shaft Circular Domain without ShaftCircular Domain with Shaft 12
  • 13. OpenFOAM using C++ Utility and its capabilities(Domains). c c/2 a δ R β Offset toward ‘le’ c c/2 a δ R -β Offset toward ‘tte’ c/2 a R β No Offset toward c R β Offset with angle of attack Solidity (σ) > 0.4 Solidity (σ) < 0.4 13
  • 14. OpenFOAM using C++ Utility and its capabilities(Domains). In built symmetric NACA profile creation Non-symmetric profiles form file with co-ordinates 14
  • 15. Case Setup - Boundary conditions and Initialization In built symmetric NACA profile creation • Solver: kω-SST 15
  • 16. Case Setup - Boundary conditions and Initialization Common Parameters for High Solidity Configuration Varying Parameters for High Solidity Configuration Velocity is kept constant to keep Re = constant Varying Angular velocity 16
  • 17. Case Setup - Boundary conditions and Initialization defined as the ratio between the tangential speed at blade tip and the actual wind speed. The rotor solidity, , basically describes what fraction of the swept area . As the rotor spins, the local azimuth angle for each individual blade changes, and with it, so does relative velocity (W) and angle of attack . 17
  • 18. Reference Case for Validation. • This Case setup is based on Ph.D. Thesis by Kevin W. McLaren McMaster University (2011) . • It’s a High solidity based work which is in line to the work done here our group. • This thesis was chosen because it has comprehensive and detail experimental and numerical analysis of working vertical axis wind turbine. • A great deal of literature on VAWT’s form McMaster university on similar types of VAWT’s maintains the continuity of thought process. • Good amount of experimental and CFD results helps in validation and process building. 18
  • 19. Mesh Validation. • Reduction of y+ value increase value of ct.. • Reducing y+ is increase in peak amplitude in first half of revolution and reduction of second. • Reducing y+ shifts the peak to right and broadens it in first half while shrinking and shifting it towards left in other half. Effect of Mesh count and y+ Configuration NACA15 and TPR 1.8 with (k = 1.5 and ω = 5.6) 19
  • 20. Case Validation. Case Validation NACA15 and TPR 1.8 with (k = 1.5 and ω = 5.6) 20
  • 21. Result and Discussion - COP and ct comparison . 21
  • 22. • As shown in figure , negative torque this attributed to low pressure region near leading edge on upper surface and near trailing edge on lower. • This create a ’tow in’ or ’+’ condition Result and Discussion – (Analysis) . 0° to 30° 22
  • 23. Result and Discussion – (Analysis) . 45° to 90° • Maximum torque is produces around 90°. • NACAxx and S1046 profiles have almost same peak (ct) while DU-06-W200 produce has least (ct). 23
  • 24. Result and Discussion – (Analysis) . • NACA0018 and DU-06-W200 that pressure drop but also a balanced low pressure regions concentrated both at leading and trailing edges. • Performance of S1046 not good because of concentrates the low pressure zone towards the trailing edge creating a large negative moment reducing the torque (’tow-in’). 90° to 180° : 24
  • 25. Result and Discussion – (Analysis) • Turbulence produced by the preceding airfoils interfering with in succeeding one, reducing the performance of the airfoil • More pressure difference on S1046 increases the torque. 180° to 225° : 25
  • 26. Conclusion • Reliable, Consistent, Reproducible and Easy to use • A comprehensive and detail analysis was done • This observation is in the line of conclusion drawn by (Jacobs E. N, 1937) and (Sidny F, 1980), which says that Increasing the thickness beyond 18% is usually accompanied by a loss in efficiency • Meshing and post-processing time is reduce drastically to few minutes by developing OpenFOAM utility using C++ . • Simulation time is reduce to 12 hours for one revolution using only 2 nodes (24*2) processors on HPC clusters thus saving expensive computation time. • NACA 0018 emerged as most efficient airfoil not only because of its shape and thickness but taking into account turbulence interference of leading airfoil 26