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IE TECHNICAL TRAINING.pptx
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- 3. Discussion topics/ Av ‡ jv P ¨ w el q: Efficiency/Kg© `¶Zvw K? How can you calculate Target? How can you balance the line? How can you calculate capacity of an operator?
- 4. •Efficiency Gi mv‡_Manpower, Production I Time Gi m¤úK© •How can you increase/Efficiency wKfv‡e e„w× Kiv hvq ? What is SMV??? Standard time of a average worker will take to do a job. In idle environment in predetermined speed a general operator needs time to do a process.
- 5. SMV=Standard Minute Value SMV= Cycle time + allowances Allowances = personal + machine+ bundle handling Personal 2% Machine O/L = 10%, SN = 3%, FL = 8% Bundle = 2%
- 6. GKRb kªwgK Gimvavib Kv‡Ri MwZ‡K 100% †iwUs wnmv‡e MY¨ Kiv nq| hw` †Kvb kªwgK mvfvweK MwZi †Pq axi MwZ‡Z KvR m¤cbœ K‡i Zvn‡j Zvi †iwUs 100% Gi †P‡q Kg A_©vr 90% ev % n‡Z cv‡i| hw` †Kvb kªwgK mvfvweK MwZi †Pq `ª“Z MwZ‡Z KvR m¤cbœ K‡i Zvn‡j Zvi †iwUs 100% Gi †P‡q †ewk A_v©r 110% ev % n‡Z cv‡i|
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- 8. Mv‡g©›Um †Zvjv Ae¯’vbwVK Kiv mvRv‡ bv †mjvB Kiv myZv KvUv †i‡L †`qv mvB‡Kj UvBg Pick-up Position ing Aligning Sewing Trimmin g Dispose
- 9. Gm,Gg,wf MYbv mvB‡Kj UvBg= 36, 42, 39,36, 39 sec = 192 sec =192/60 min =3.2 min cÖvß mgq = 3.2 / 5 = 0.64 †iwUs = 85% †ewmK UvBg = cÖvß mgq x †iwUs = 0.64 X 85/100 = 0.54 Gm,Gg,wf = †ewmK UvBg + AwZwi³ mgq
- 10. = 0.54+15% = 0.54+(0.54 15/100) =0.54+ (0.54*0.15) = 0.54(1+0.15) =0.54*1.15 = 0.62 wK Kvi‡b AwZwi³ mgq †`qv nq cvwb LvIqv ev_i“g G hvIqv Kv‡Ri GK‡N‡qwg `~i Kiv †gwkb mgm¨v
- 11. myZv †K‡U hvIqv ev‡Ûj†Lvjv I eÜ Kiv BZvw` wK Kvi‡b AwZwi³ mgq †`qv nq
- 12. How can youcalculate efficiency? Efficiency = hv Kv‡R jvMv‡bv n†”Qhv Av‡Q X 100
- 13. Efficiency Output x SMV Efficiency= Total M/P x W/H x 60 SMV = 1wcP Output Gi Rb¨ †h mgq jv‡M Example, Bella Hipster X 100%
- 14. 2000 x 7.07 Efficiency= 32 x 11 x 60 14140 = 21120 X 100% = 0.6695 X 100% = 66.95% X 100%
- 15. Efficiency Gi mv‡_m¤úwK©Z Output evo‡j Efficiency ev‡o Manpower Kg‡j Efficiency ev‡o Time Kg‡j Efficiency ev‡o We can handle Output/Total Production
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- 18. How???? Output Condition 01: Letoutput=1400 ,SMV=8.0,Manpower =35, Working hour=10 Then Efficiency=(1400 x 8 x 100)/(35 x 10 x 60) =53 % Condition 02: Let output=2000 ,SMV=8.0,Manpower =35, Working hour=10 Then Efficiency=(2000 x 8 x 100)/(35 x 10 x 60) =76 % Out put increase efficiency ???? Out put decrease efficiency???
- 19. Manpower Let output=1400,SMV=8.0,Manpower =35, Working hour=10Then Efficiency=(1400 x 8 x 100)/(35 x 10 x 60) =53% Condition 02: Let output=1400,SMV=8.0,Manpower=28, Working hour=10 Then
- 20. Efficiency=(1400 x 8x 100)/(28 x 10 x 60) =67% Manpower increase efficiency ??? Manpower decrease efficiency ??? Working hours Let output=1400,SMV=8.0,Manpower =35, Working hour=10 Then Efficiency=(1400 x 8 x 100)/(35 x 10 x 60) =53% Condition 02: Let output=1400,SMV=8.0,Manpower =35, Working hour=8 Then
- 21. Efficiency=(1400 x 8x 100)/(35 x 8 x 60) =67% Working time increase efficiency ??? Working time decrease efficiency ???
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- 23. You can checkmobile stop watch& easily calculate….. How many minutes makes One Hour? 1 Hour = ……………..Minutes? How many seconds makes a minutes? 1 Minutes=………….Seconds?
- 24. TARGET CALCULATION TARGET FORA LINE = M/P X W/H X 60 SMV SUPPOSE, LINE 25+26 (MIKE BOXER) SMV=5.97, W/H=11,M/P=26 SO…. TARGET AT 100% EFF = (60/5.97) X 11 X 26 =2874 PCS TARGET AT 55% EFF = 2874 X 0.55=1581 PCS
- 25. Capacity If a workertakes 1 min to complete a process then how many pieces he/she can complete in an hour? Answer:60 Pcs????? 30Pcs??? If a worker takes 30 sec complete a process then how many pieces he/she can complete in an hour? Answer:120Pcs???? 200 Pcs???
- 26. Bottleneck? Capacity 190 197 98 200 195 0 100 200 300 Rehenmaksud Nazma Niha Selina
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- 29. Feeding report Line-37+38L-25+26 450 1200 1800 2000 2000 2000 2000 2000 2000 450 800 1600 2000 2000 2000 2000 2000 2000 0 1000 2000 3000 4000 5000 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Capacity Day 1 st output time for L 25+ 26 - = 3.5 hrs 1st output time for L-37+38=3.9 hrs
- 30. ? ? ? Loss Time Report L-1-Machineproblem L-10-Elastic N/A L-15-Label problem L-25-Input problem L-33-Quality problem L-38-Air problem L-23-Meeting L-1-Power problem L-4-Manpower problem L-2-Merchendiser problem
- 31. How can YouReport? L-3+4 M/c problem 2.5 hr Flat lock machine Process: Leg Hem 28
- 32. WHICH 1 ISBETTER??? 150 90 90 150 Output Output
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