Commercial Presentation
Insulated Concrete Form Building Technology ICF Technology Overview Details of “Nudura” – Insulated Concrete Forms Benefits of ICF technology Code Approvals Testimonials and Applications
Today’s construction industry is looking for Innovative Materials... ...that meet the  challenges  and  concerns  of the changing world.
ICF Technology Overview
NUDURA Integrated Building Technology NUDURA patented locking mechanism 4” form unit 6” form unit 8” form unit 10” form unit 12” form unit Available in 4”, 6”, 8”, 10” & 12” core thickness
8’ Standard Folding Form Units 8’ long
45  ° /  90 ° Form Units
Radius Wall Forms
Footings installed… Standard footings are installed according to applicable building codes and engineering requirements. Stepped footings are easily accommodated with the flexibility of ICF construction.
Block are set… Form units are stacked similar to building blocks to the required building dimensions.
Reinforcing steel is placed according to the design requirements into notches provided by the webbing. Reinforcing steel added…
Alignment Systems NUDURA’s Alignment System is made up of four components Box channel Adjustable diagonal brace Guard rail post Cat walk bracket
NUDURA’s Tall Wall Alignment Solution
New Wall Alignment System
Radius Topped Windows Radius topped openings can easily be formed into NUDURA’s walls using a number of different methods Note:  Refer to 3.7-34 in the Installation Manual
Concrete Placement Concrete placement rate should not exceed 4’ of lift per hour (per ACI 304 and CAN/CSA A23.1 for proper placement of concrete) Factors that affect speed of concrete placement: Slump of concrete Size of aggregate Air temperature Concrete temperature Rebar size and spacing Concrete mix design
North American Code Approvals USA ICC-ES:  ER-6163 NES NER-663 Various Individual State approvals as applicable CANADA CCMC (NRC – Canada #13063-R) Ontario Ministers Ruling  Nudura Corporation is a certified Energy Star Partner and the Nudura ICF block does qualify for LEED Program points.
Fire / Flammability Resistance Non-combustible self extinguishing materials Mandatory flame retardant in all foam plastic insulation (bromine) Flame spread  5 Smoke Developed 300 (from UL File R5817(A)) Code dictates all foam plastics be protected with a thermal barrier Exteriors of multi storey buildings must be protected from flame propagation Flame ignition temperature of 698 ° F and self ignition temperature of 806 ° F in accordance with ASTM D1929 Concrete core provides a fire resistance rating of up to 4 hours.  (ASTM E119 – CAN/ULC - 101) Code Approvals
Structural Stability Greater impact resistance against hurricane and tornado damaging winds and debris. Wall designs with wind loads in excess of 250 MPH.  Solid monolithic concrete wall can be designed to meet seismic requirements more easily than concrete block.
Benefits of building with NUDURA Speed of construction – 25% - 35% savings in time Manpower – 80% less labor than conventional (CMU) Energy efficiency – 30% - 40% savings Sound transmission – 50 – 52 with 6” cavity and ½” drywall Indoor air quality – molds, mildews, etc. Year long building season Seismic considerations
Multi Residential  Montreal, Quebec, Canada 6 story condo hollow core floor system brick exterior Kitchener, Ontario Canada 8 story condo 6” concrete form 1 st  of 5 buildings hollow core floor system stucco exterior
Commercial Barrie, Ontario, Canada NUDURA Corporation Head Office  22,000 ft ² commercial building 8” concrete core walls  Stone & Stucco exterior Pennsicola, Florida,  USA Theatre 34 ½ foot tall wall system 8” concrete form stucco finish
Johnson City, Tennessee, USA Medical Eye Clinic Basement in ½ of building 8” concrete core Main Floor used 6” concrete core Hollow core floor system Brick exterior  Lake Havasu City, Arizona, USA First Savings Bank Radius Top Windows 8” concrete core Stone & stucco exterior
 
Proven Performance LaQuinta - Louisville, Ky Total Square Footage = 55,000  Gas and electric 80% Occupancy Utility Cost (month) for conventional construction = $9,075.00 Utility Cost (month) for ICF construction = $3,000.00 Total monthly savings = $6,075.00 Operating Cost (month)  per Sq. Ft. = $0.054 Yearly Savings = $60,750.00 10 year Savings = $607,500.00
 
KENNY STANFIELD, AIA ALVATON ELEMENTARY SCHOOL WARREN COUNTY PUBLIC SCHOOLS BOWLING GREEN, KENTUCKY
HIGH PERFORMANCE BUILDING ENVELOPE ICF WALL SYSTEM (ALL PERIMETER WALLS R-32 TO R-50) FOAM INSULATION CORE METAL ROOF PANELS (R-31) INSULATED TRANSLUCENT SANDWICH PANEL CLERESTORY (KALWALL) HOLLOW CORE CONCRETE PLANK FLOOR SYSTEM – REDUCES BUILDING VOLUME
ICF BASICS BLOCKS OR UNITS ARE STACKED TOGETHER TO FORM WALLS REINFORCING STEEL IS INSTALLED, USING CROSS TIES FOR STABILIZATION CONCRETE POURED INTO HOLLOW CAVITY CREATES A SOLID, MONOLITHIC, STRUCTURAL, INSULATED WALL SYSTEM
HIGH PERFORMANCE FEATURES OF ICF WALL SYSTEM IMPROVES BUILDING EFFICIENCY COMPRISED OF GREATER THAN 50%  RECYCLED MATERIAL REDUCES CONSTRUCTION WASTE REDUCES NOISE INFILTRATION BLOCKS OUT ALLERGENS AND AIR POLLUTANTS DURABLE LONG LIFE MATERIALS
WALLS BRACED FROM INSIDE BUILDING FOOTPRINT – REDUCES CONSTRUCTION IMPACT ON SITE REDUCES CONSTRUCTION TIME DUE TO SPEED OF WALL ASSEMBLY LABOR COSTS LOWER THAN TRADITIONAL MASONRY WALL CONSTRUCTION
ICF WALL SYSTEM ALLOWS  ANY  TYPE OF VENEER SURFACE ALVATON FAÇADE CONSISTS OF ACCENT & FIELD BRICK, GROUND FACE CMU, AND E.I.F.S. TRIM & SOFFITS
Cost Comparison
Cost Comparison
Floor Connections Open Web Steel Joist with Concrete  slab.
Floor Connections Hambro Steel Joist Concrete Floor System
Floor Connections Insulated Concrete Concrete Floor System
Roof Connections OWSJ Insulated with Parapet Wall
Interior Partition Walls CMU partition wall connecting to NUDURA Integrated Building Technology
Wood or Steel Stud partition wall connecting to NUDURA Integrated Building Technology. Interior Partition Walls
Miscellaneous Wall Connection Details
Gable End Walls Gable end walls – roof sill plates installed Gable end walls ready for concrete
Radius Walls Custom factory cut panels with tongue and groove vertical interlock Available for any size radius Call your local distributor for ordering and delivery schedule (minimum 3 week order time)
Brick Ledge Hooks Hook reinforcement typically 10M (#4) rebar 1 hook required every 8” concrete Hook design shown supports 2 stories of standard brick veneer to maximum height of 27’. Should the brick exceed 27’ in height then site specific engineering will be required.
Installation Procedures Continue to apply the membrane using the markings to overlap Note:  Top edge of membrane should be protected against elements to prevent any impurities from entering behind membrane  (i.e.  Apply parge coat for protection).  Parge coat should be applied before backfilling occurs
Is there any other type of wall system that will meet these specifications and provide these benefits? Benefits Structural Stability Energy Efficiency Sound Resistance Finished Wall System – ready for exterior façade and interior finishes What type of buildings do you feel that this product is suitable for?
Thank you NUDURA and its network of Distributors wants to thank everyone for taking time out of their busy schedules to attend today.

ICF Commercial Presentation

  • 1.
  • 2.
    Insulated Concrete FormBuilding Technology ICF Technology Overview Details of “Nudura” – Insulated Concrete Forms Benefits of ICF technology Code Approvals Testimonials and Applications
  • 3.
    Today’s construction industryis looking for Innovative Materials... ...that meet the challenges and concerns of the changing world.
  • 4.
  • 5.
    NUDURA Integrated BuildingTechnology NUDURA patented locking mechanism 4” form unit 6” form unit 8” form unit 10” form unit 12” form unit Available in 4”, 6”, 8”, 10” & 12” core thickness
  • 6.
    8’ Standard FoldingForm Units 8’ long
  • 7.
    45 °/ 90 ° Form Units
  • 8.
  • 9.
    Footings installed… Standardfootings are installed according to applicable building codes and engineering requirements. Stepped footings are easily accommodated with the flexibility of ICF construction.
  • 10.
    Block are set…Form units are stacked similar to building blocks to the required building dimensions.
  • 11.
    Reinforcing steel isplaced according to the design requirements into notches provided by the webbing. Reinforcing steel added…
  • 12.
    Alignment Systems NUDURA’sAlignment System is made up of four components Box channel Adjustable diagonal brace Guard rail post Cat walk bracket
  • 13.
    NUDURA’s Tall WallAlignment Solution
  • 14.
  • 15.
    Radius Topped WindowsRadius topped openings can easily be formed into NUDURA’s walls using a number of different methods Note: Refer to 3.7-34 in the Installation Manual
  • 16.
    Concrete Placement Concreteplacement rate should not exceed 4’ of lift per hour (per ACI 304 and CAN/CSA A23.1 for proper placement of concrete) Factors that affect speed of concrete placement: Slump of concrete Size of aggregate Air temperature Concrete temperature Rebar size and spacing Concrete mix design
  • 17.
    North American CodeApprovals USA ICC-ES: ER-6163 NES NER-663 Various Individual State approvals as applicable CANADA CCMC (NRC – Canada #13063-R) Ontario Ministers Ruling Nudura Corporation is a certified Energy Star Partner and the Nudura ICF block does qualify for LEED Program points.
  • 18.
    Fire / FlammabilityResistance Non-combustible self extinguishing materials Mandatory flame retardant in all foam plastic insulation (bromine) Flame spread 5 Smoke Developed 300 (from UL File R5817(A)) Code dictates all foam plastics be protected with a thermal barrier Exteriors of multi storey buildings must be protected from flame propagation Flame ignition temperature of 698 ° F and self ignition temperature of 806 ° F in accordance with ASTM D1929 Concrete core provides a fire resistance rating of up to 4 hours. (ASTM E119 – CAN/ULC - 101) Code Approvals
  • 19.
    Structural Stability Greaterimpact resistance against hurricane and tornado damaging winds and debris. Wall designs with wind loads in excess of 250 MPH. Solid monolithic concrete wall can be designed to meet seismic requirements more easily than concrete block.
  • 20.
    Benefits of buildingwith NUDURA Speed of construction – 25% - 35% savings in time Manpower – 80% less labor than conventional (CMU) Energy efficiency – 30% - 40% savings Sound transmission – 50 – 52 with 6” cavity and ½” drywall Indoor air quality – molds, mildews, etc. Year long building season Seismic considerations
  • 21.
    Multi Residential Montreal, Quebec, Canada 6 story condo hollow core floor system brick exterior Kitchener, Ontario Canada 8 story condo 6” concrete form 1 st of 5 buildings hollow core floor system stucco exterior
  • 22.
    Commercial Barrie, Ontario,Canada NUDURA Corporation Head Office 22,000 ft ² commercial building 8” concrete core walls Stone & Stucco exterior Pennsicola, Florida, USA Theatre 34 ½ foot tall wall system 8” concrete form stucco finish
  • 23.
    Johnson City, Tennessee,USA Medical Eye Clinic Basement in ½ of building 8” concrete core Main Floor used 6” concrete core Hollow core floor system Brick exterior Lake Havasu City, Arizona, USA First Savings Bank Radius Top Windows 8” concrete core Stone & stucco exterior
  • 24.
  • 25.
    Proven Performance LaQuinta- Louisville, Ky Total Square Footage = 55,000 Gas and electric 80% Occupancy Utility Cost (month) for conventional construction = $9,075.00 Utility Cost (month) for ICF construction = $3,000.00 Total monthly savings = $6,075.00 Operating Cost (month) per Sq. Ft. = $0.054 Yearly Savings = $60,750.00 10 year Savings = $607,500.00
  • 26.
  • 27.
    KENNY STANFIELD, AIAALVATON ELEMENTARY SCHOOL WARREN COUNTY PUBLIC SCHOOLS BOWLING GREEN, KENTUCKY
  • 28.
    HIGH PERFORMANCE BUILDINGENVELOPE ICF WALL SYSTEM (ALL PERIMETER WALLS R-32 TO R-50) FOAM INSULATION CORE METAL ROOF PANELS (R-31) INSULATED TRANSLUCENT SANDWICH PANEL CLERESTORY (KALWALL) HOLLOW CORE CONCRETE PLANK FLOOR SYSTEM – REDUCES BUILDING VOLUME
  • 29.
    ICF BASICS BLOCKSOR UNITS ARE STACKED TOGETHER TO FORM WALLS REINFORCING STEEL IS INSTALLED, USING CROSS TIES FOR STABILIZATION CONCRETE POURED INTO HOLLOW CAVITY CREATES A SOLID, MONOLITHIC, STRUCTURAL, INSULATED WALL SYSTEM
  • 30.
    HIGH PERFORMANCE FEATURESOF ICF WALL SYSTEM IMPROVES BUILDING EFFICIENCY COMPRISED OF GREATER THAN 50% RECYCLED MATERIAL REDUCES CONSTRUCTION WASTE REDUCES NOISE INFILTRATION BLOCKS OUT ALLERGENS AND AIR POLLUTANTS DURABLE LONG LIFE MATERIALS
  • 31.
    WALLS BRACED FROMINSIDE BUILDING FOOTPRINT – REDUCES CONSTRUCTION IMPACT ON SITE REDUCES CONSTRUCTION TIME DUE TO SPEED OF WALL ASSEMBLY LABOR COSTS LOWER THAN TRADITIONAL MASONRY WALL CONSTRUCTION
  • 32.
    ICF WALL SYSTEMALLOWS ANY TYPE OF VENEER SURFACE ALVATON FAÇADE CONSISTS OF ACCENT & FIELD BRICK, GROUND FACE CMU, AND E.I.F.S. TRIM & SOFFITS
  • 33.
  • 34.
  • 35.
    Floor Connections OpenWeb Steel Joist with Concrete slab.
  • 36.
    Floor Connections HambroSteel Joist Concrete Floor System
  • 37.
    Floor Connections InsulatedConcrete Concrete Floor System
  • 38.
    Roof Connections OWSJInsulated with Parapet Wall
  • 39.
    Interior Partition WallsCMU partition wall connecting to NUDURA Integrated Building Technology
  • 40.
    Wood or SteelStud partition wall connecting to NUDURA Integrated Building Technology. Interior Partition Walls
  • 41.
  • 42.
    Gable End WallsGable end walls – roof sill plates installed Gable end walls ready for concrete
  • 43.
    Radius Walls Customfactory cut panels with tongue and groove vertical interlock Available for any size radius Call your local distributor for ordering and delivery schedule (minimum 3 week order time)
  • 44.
    Brick Ledge HooksHook reinforcement typically 10M (#4) rebar 1 hook required every 8” concrete Hook design shown supports 2 stories of standard brick veneer to maximum height of 27’. Should the brick exceed 27’ in height then site specific engineering will be required.
  • 45.
    Installation Procedures Continueto apply the membrane using the markings to overlap Note: Top edge of membrane should be protected against elements to prevent any impurities from entering behind membrane (i.e. Apply parge coat for protection). Parge coat should be applied before backfilling occurs
  • 46.
    Is there anyother type of wall system that will meet these specifications and provide these benefits? Benefits Structural Stability Energy Efficiency Sound Resistance Finished Wall System – ready for exterior façade and interior finishes What type of buildings do you feel that this product is suitable for?
  • 47.
    Thank you NUDURAand its network of Distributors wants to thank everyone for taking time out of their busy schedules to attend today.