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Jordan university of science and
Technology
Human factors
classic fashion industryclassic fashion industry
Eng: Heba Al Daas
Eng: Dania Ta’ani
introduction
--Our case study was about Ergonomics in classic fashion apparelOur case study was about Ergonomics in classic fashion apparel
industry Ltd Coindustry Ltd Co..
-Workers involved in sewing activities, such as manufacturing
garments and shoes may be at risk of developing
musculoskeletal disorders (MSDs). Sewing-related injuries have been
documented in the areas of sewing stations, performing fine work or
scissor work, and material handling, among others.
-Sits for long hours on uncomfortable
chair with no back support.
-bend her neck and back.
-Pulls fabric with left hand as she sews.
-Press pedal for sewing machine all
.day with bare feet
-Pressure on the back of leg.
Solution: Provide adjustable treadle
so the worker can place it in a
comfortable position and get as
close to the table as possible
Use job/task rotation through tasks
that do not require constant leg
pressure and awkward leg
posture.
Wrong work place design:
Not enough space for moving
it may injure the spine
the table doesn’t allow
enough room underneath
for the worker's to move
and Uncomfortable chair
Solutions:
Provide worker with
Adjustable table,
adjustable chair
Fine work
-Acute visual requirements, coupled
with intense wrist, hand, finger
movements excessive bending for
back and neck
-Bad ventilation
-Insufficient lighting may cause
eye fatigue and headache.
Solution: Use adjustable task
lighting to make it easier for the
worker to see product during set
up
Not sufficient work place
design
The machine stands on workers
hollow that prevent them from
moving easily
Solution :We should redesign the
work place and put the machine
in more suitable place
Over exertion repetitive motion & raising
hands over shoulder may cause
impingement syndrome
solution:
To prevent ergonomic injures workers
should be encouraged to rotate tasks
or take frequent, short breaks to
stretch and relax muscles.
Repetitive motion for very
long hours & bending wrist
may cause carpal tunnel
syndrome.
Bad design poor hand grip may cause:
Cuts ,strain, blisters stress on fingers
Solutions:
-Using good grips tools.
-Avoid using more force than the job
requires ,use partially automated tools
to reduce force and repetition of pinch
grip.
-Use job rotation through tasks that do not
require pinch grips.
Quality check point:
Require workers to stand for very long
period of time that may injure the
spine
Blood circulation is not effective in
standing due to gravity.
Solutions:
Provide sit/stand workstations, which
encourage changing posture &
provide external support or
frequent movement.
:packaging
-Over exertion on arm and
shoulders it may cause fatigue.
-Bending the spinal.
-Repetitive motion.
-Standing for long hours.
-No space for moving his feet.
Solution :
-Provide table next to him so he
wont stretch his arm
-They Should redesign the work
place to provide the worker
external support or frequent
movement.
Packaging:
Workers repeatedly bend at the waist
and reach into transportation
containers to load fabric, causing
stress on the back and arms
injury.
solutions: Use height-adjustable
carts to reduce the need to bend
or reach into the carts or provide
her with good chair.
Handling materials:
-awkward postures, Repeated torso
twisting while lifting which may
result in back and shoulder
injuries.
-Lifting objects with arms fully
extended or lifting from floor level
or above shoulder level.
Solutions:
-Design stations to allow most lifts at
waist level
-Use mechanical lifts, ceiling
tracks or carts to transport the
fabric to reduce the risk of injury
to the workers.
-Ladder not safe with no breaks so
the worker may fall down.
-The ladder is not tall enough so the
worker will exert his arm to putt
the heavy Rolls on the high
shelves.
-over exertion on arm & stress on
shoulders joints.
-The worker is climbing on the
shelves to load the stock
garments its dangerous & he
may falls and may break
some bones.
Solutions: provide the workers
with a suitable ladder.
Bad ventilation & hot place
they should isolate the ironing section
because it affect the other sector
bending and stress on shoulder
1-Because a garment factory uses
many heated processes, it is
important for workers to avoid
heat stress by drinking plenty of
water during their shift
2-Water coolers are very far from
work space just one source for
water not so clean not provided
with cups
Solution: Proper ventilation can
help to reduce ambient
temperatures and ensure
worker comfort Drinking
water by providing them with
several water coolers
lightening
-poor lighting at work can
lead to: eye strain, fatigue
headaches, stress and
accidents
On the other hand, too much
light can also cause health
and safety problems such as
“glare” headaches and stress.
Both can lead to mistakes at
work, poor quality and low
productivity
Solution: Good lighting and
avoid in terms of improved
productivity, and a reduction in
.errors
Noise :
Too much worker with so many
machines.
Unsafe floor
There is a role in the factory that
force worker to clean the work
place around them and its an
attempt to maintain workplace
clean.
Baring feet Lake of cleaning tools
Bending & flexion harmful dust.
solution: must provide enough
cleaning tools provide face
masks
Un healthy work environment
that may pollute the place
and affect the worker
negatively.
-Uncomfortable
environment for
work
-Uncovered cables
-Storing stuff in wrong
place may disable the
workers movement and
may cause injuries
Worker awareness
Worker awareness
good drawing surface
Safety Precautions

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Human Factors Engineering - Ergonomic - sewing

  • 1. Jordan university of science and Technology Human factors classic fashion industryclassic fashion industry Eng: Heba Al Daas Eng: Dania Ta’ani
  • 2. introduction --Our case study was about Ergonomics in classic fashion apparelOur case study was about Ergonomics in classic fashion apparel industry Ltd Coindustry Ltd Co.. -Workers involved in sewing activities, such as manufacturing garments and shoes may be at risk of developing musculoskeletal disorders (MSDs). Sewing-related injuries have been documented in the areas of sewing stations, performing fine work or scissor work, and material handling, among others.
  • 3. -Sits for long hours on uncomfortable chair with no back support. -bend her neck and back. -Pulls fabric with left hand as she sews. -Press pedal for sewing machine all .day with bare feet -Pressure on the back of leg. Solution: Provide adjustable treadle so the worker can place it in a comfortable position and get as close to the table as possible Use job/task rotation through tasks that do not require constant leg pressure and awkward leg posture.
  • 4. Wrong work place design: Not enough space for moving it may injure the spine the table doesn’t allow enough room underneath for the worker's to move and Uncomfortable chair Solutions: Provide worker with Adjustable table, adjustable chair
  • 5. Fine work -Acute visual requirements, coupled with intense wrist, hand, finger movements excessive bending for back and neck -Bad ventilation -Insufficient lighting may cause eye fatigue and headache. Solution: Use adjustable task lighting to make it easier for the worker to see product during set up
  • 6. Not sufficient work place design The machine stands on workers hollow that prevent them from moving easily Solution :We should redesign the work place and put the machine in more suitable place
  • 7. Over exertion repetitive motion & raising hands over shoulder may cause impingement syndrome
  • 8. solution: To prevent ergonomic injures workers should be encouraged to rotate tasks or take frequent, short breaks to stretch and relax muscles. Repetitive motion for very long hours & bending wrist may cause carpal tunnel syndrome.
  • 9. Bad design poor hand grip may cause: Cuts ,strain, blisters stress on fingers Solutions: -Using good grips tools. -Avoid using more force than the job requires ,use partially automated tools to reduce force and repetition of pinch grip. -Use job rotation through tasks that do not require pinch grips.
  • 10. Quality check point: Require workers to stand for very long period of time that may injure the spine Blood circulation is not effective in standing due to gravity. Solutions: Provide sit/stand workstations, which encourage changing posture & provide external support or frequent movement.
  • 11. :packaging -Over exertion on arm and shoulders it may cause fatigue. -Bending the spinal. -Repetitive motion. -Standing for long hours. -No space for moving his feet. Solution : -Provide table next to him so he wont stretch his arm -They Should redesign the work place to provide the worker external support or frequent movement.
  • 12. Packaging: Workers repeatedly bend at the waist and reach into transportation containers to load fabric, causing stress on the back and arms injury. solutions: Use height-adjustable carts to reduce the need to bend or reach into the carts or provide her with good chair.
  • 13. Handling materials: -awkward postures, Repeated torso twisting while lifting which may result in back and shoulder injuries. -Lifting objects with arms fully extended or lifting from floor level or above shoulder level. Solutions: -Design stations to allow most lifts at waist level -Use mechanical lifts, ceiling tracks or carts to transport the fabric to reduce the risk of injury to the workers.
  • 14. -Ladder not safe with no breaks so the worker may fall down. -The ladder is not tall enough so the worker will exert his arm to putt the heavy Rolls on the high shelves. -over exertion on arm & stress on shoulders joints.
  • 15. -The worker is climbing on the shelves to load the stock garments its dangerous & he may falls and may break some bones. Solutions: provide the workers with a suitable ladder.
  • 16. Bad ventilation & hot place they should isolate the ironing section because it affect the other sector bending and stress on shoulder
  • 17. 1-Because a garment factory uses many heated processes, it is important for workers to avoid heat stress by drinking plenty of water during their shift 2-Water coolers are very far from work space just one source for water not so clean not provided with cups Solution: Proper ventilation can help to reduce ambient temperatures and ensure worker comfort Drinking water by providing them with several water coolers
  • 18. lightening -poor lighting at work can lead to: eye strain, fatigue headaches, stress and accidents
  • 19. On the other hand, too much light can also cause health and safety problems such as “glare” headaches and stress. Both can lead to mistakes at work, poor quality and low productivity Solution: Good lighting and avoid in terms of improved productivity, and a reduction in .errors
  • 20. Noise : Too much worker with so many machines.
  • 22. There is a role in the factory that force worker to clean the work place around them and its an attempt to maintain workplace clean. Baring feet Lake of cleaning tools Bending & flexion harmful dust. solution: must provide enough cleaning tools provide face masks
  • 23. Un healthy work environment that may pollute the place and affect the worker negatively.
  • 24. -Uncomfortable environment for work -Uncovered cables -Storing stuff in wrong place may disable the workers movement and may cause injuries