1) The document summarizes the minutes from a machinery safety analysis meeting held by SEPCO HSE's mechanical department in November 2015.
2) Key topics discussed include machinery management procedures, inspection requirements and schedules, violations and best practices observed, and new implementation requirements.
3) Procedures for entry, documentation, and inspections of machinery on-site are defined to ensure safety compliance. Regular inspections will be carried out to check machinery condition, safety devices, and compliance with on-site requirements.
Learn crane and rigging management systems from one of the top General Contractors in the U.S. known for its comprehensive training and focus on employee safety. This three-part session will provide insight into Kiewit’s essential management principles that you can implement in your company.
The topics include:
new operators: hiring, training and technology
risk assessment and mitigation for cranes on job sites
rigging personnel and qualifications
lift planning and incident reporting
Speaker: Bret Shields, Corporate Crane Compliance Manager, Kiewit Crane Services
This document outlines overhead crane safety requirements and inspection procedures. It is the responsibility of the crane owner to comply with applicable safety standards and inspect cranes regularly. Daily inspections by operators include checking components for damage and ensuring safety and operational functions work properly. Periodic inspections by qualified personnel occur quarterly or more often depending on crane use, and involve detailed examination of individual crane components. The document provides guidance on safe crane operation and maintaining inspection records.
Mobile crane inspector training student manualSaul Ramirez
This document discusses how to properly read and apply OSHA and ASME standards when performing mobile crane inspections. It explains that OSHA promulgates minimum safety standards under Title 29 of the CFR and outlines some key OSHA standards for mobile cranes. It also introduces ASME/ANSI B30.5 as an industry consensus standard. Tables 2 and 3 then provide examples of applying these standards by listing inspection items for specific cranes and their corresponding OSHA and ASME references. Reading manufacturer manuals and understanding these regulatory standards is important for inspectors to determine inspection requirements and criteria.
This document outlines safety requirements and procedures for operating cranes, hoists, and truck hoists. It discusses general requirements such as inspections, qualifications for operators, and load ratings. It provides details on inspection types and frequencies. Operational procedures address qualified operators, pre-use checks, lifting loads, and parking equipment. Additional requirements specific to truck hoists include load ratings, inspections, safety tips, and precautions for their safe operation. The overall goal is to maintain a safe workplace by ensuring only qualified individuals operate this lifting equipment according to proper procedures.
This document summarizes rigging requirements under Washington state regulations WAC 296-155 Parts L and F-1. Part L covers rigging for cranes, requiring qualified riggers with documentation when workers are in the fall zone. Part F-1 covers rigging for material handling without cranes, requiring rigging be done by or under the supervision of a qualified rigger. Both parts require rigging equipment inspections by a qualified person and removal of defective equipment. Forklifts configured with hoists may fall under some crane requirements depending on their configuration and use.
This document provides guidance on aerial lift safety. It outlines training requirements for operating aerial lifts, as well as inspection requirements. It describes safe work practices for using aerial lifts, including pre-start inspections, hazard assessments of work areas, fall protection, and load capacity limits. The document also summarizes an accident where an employee fell from an aerial lift basket and was killed, and provides recommendations to prevent similar accidents.
This document provides information about cranes and crane safety. It discusses the purpose of crane safety training, the types of cranes commonly used in construction, crane components, OSHA crane standards, assembly and disassembly procedures, hazards associated with cranes, and responsibilities for qualified operators, riggers, and signal persons. The objectives of crane safety training are to understand crane components, hazards, safety procedures, and OSHA regulations to safely operate and work with cranes.
Learn crane and rigging management systems from one of the top General Contractors in the U.S. known for its comprehensive training and focus on employee safety. This three-part session will provide insight into Kiewit’s essential management principles that you can implement in your company.
The topics include:
new operators: hiring, training and technology
risk assessment and mitigation for cranes on job sites
rigging personnel and qualifications
lift planning and incident reporting
Speaker: Bret Shields, Corporate Crane Compliance Manager, Kiewit Crane Services
This document outlines overhead crane safety requirements and inspection procedures. It is the responsibility of the crane owner to comply with applicable safety standards and inspect cranes regularly. Daily inspections by operators include checking components for damage and ensuring safety and operational functions work properly. Periodic inspections by qualified personnel occur quarterly or more often depending on crane use, and involve detailed examination of individual crane components. The document provides guidance on safe crane operation and maintaining inspection records.
Mobile crane inspector training student manualSaul Ramirez
This document discusses how to properly read and apply OSHA and ASME standards when performing mobile crane inspections. It explains that OSHA promulgates minimum safety standards under Title 29 of the CFR and outlines some key OSHA standards for mobile cranes. It also introduces ASME/ANSI B30.5 as an industry consensus standard. Tables 2 and 3 then provide examples of applying these standards by listing inspection items for specific cranes and their corresponding OSHA and ASME references. Reading manufacturer manuals and understanding these regulatory standards is important for inspectors to determine inspection requirements and criteria.
This document outlines safety requirements and procedures for operating cranes, hoists, and truck hoists. It discusses general requirements such as inspections, qualifications for operators, and load ratings. It provides details on inspection types and frequencies. Operational procedures address qualified operators, pre-use checks, lifting loads, and parking equipment. Additional requirements specific to truck hoists include load ratings, inspections, safety tips, and precautions for their safe operation. The overall goal is to maintain a safe workplace by ensuring only qualified individuals operate this lifting equipment according to proper procedures.
This document summarizes rigging requirements under Washington state regulations WAC 296-155 Parts L and F-1. Part L covers rigging for cranes, requiring qualified riggers with documentation when workers are in the fall zone. Part F-1 covers rigging for material handling without cranes, requiring rigging be done by or under the supervision of a qualified rigger. Both parts require rigging equipment inspections by a qualified person and removal of defective equipment. Forklifts configured with hoists may fall under some crane requirements depending on their configuration and use.
This document provides guidance on aerial lift safety. It outlines training requirements for operating aerial lifts, as well as inspection requirements. It describes safe work practices for using aerial lifts, including pre-start inspections, hazard assessments of work areas, fall protection, and load capacity limits. The document also summarizes an accident where an employee fell from an aerial lift basket and was killed, and provides recommendations to prevent similar accidents.
This document provides information about cranes and crane safety. It discusses the purpose of crane safety training, the types of cranes commonly used in construction, crane components, OSHA crane standards, assembly and disassembly procedures, hazards associated with cranes, and responsibilities for qualified operators, riggers, and signal persons. The objectives of crane safety training are to understand crane components, hazards, safety procedures, and OSHA regulations to safely operate and work with cranes.
This document provides an overview of overhead crane safety. It defines overhead cranes and lists their main parts. It describes the types of inspections that must be performed on cranes, including initial, frequent, periodic and annual inspections. It also covers crane operations, rigging, sling safety, and maintenance procedures. The key points are to inspect cranes and slings thoroughly before each use, follow load rating limits, and only have trained operators run cranes to prevent accidents.
This document provides a rigging plan for lifting a 72 ton steam drum at a power plant. It details the preparation work, safety responsibilities, lifting procedures, and erection sequence. The drum will be lifted by winch between grid supports that are 18,000mm apart, eliminating the need to tilt the drum. Temporary supports will be installed to guide the strands and provide access platforms for operators during the lift. The electric winch will lift a load of 7 tons on the drum, but exert 35 tons of force on the pulley during the lift.
The document provides safety guidelines for operating overhead and gantry cranes. It states that crane operators must inspect equipment daily and not operate cranes if components are worn or damaged. It lists best practices such as warning others to stay clear of lifted loads, not exceeding rated load capacities, and properly seating slings and chains before lifting. It also provides a daily inspection checklist for hoists and cranes to ensure they are safe to operate.
This document provides guidelines for the safe use of mobile cranes in construction sites in Singapore. It outlines common causes of crane accidents such as lack of planning and supervision. Statistics show that in 2000 there were 32 crane-related incidents resulting in 2 deaths and 16 injuries. The document details best practices for crane selection, siting, operation, load handling, maintenance and inspection. It is intended to increase safety by preventing accidents from misuse or non-compliance with procedures.
This document outlines regulations and guidelines for safe lifting operations and the use of lifting appliances. It discusses requirements for equipment strength and stability, prevention of injuries, thorough inspections and examinations. Various types of cranes and their safety devices are described. Factors to consider when selecting cranes include load size, lift heights and durations. Proper planning, supervision and safe practices are required for all lifting operations.
There are several types of inspections that must be performed when operating aerial lifts, including frequent, annual, pre-start, and workplace inspections. The operator is responsible for conducting pre-use and workplace inspections to check for any visible damage, loose or missing parts, and hazards in the work area. Proper inspections are critical to ensuring equipment safety.
This document provides instructions for removing and replacing the P119 Pulley 2 on Shiploader 2. It outlines the necessary preparations including isolations, barricading, lighting, and lifting equipment. The task involves isolating the equipment per the isolation documents, installing temporary travel strikers on Shiploader 1, positioning the crane, and barricading the work area. Then the pulley can be removed, the new pulley installed, and isolations removed once the task is complete. Safety is a high priority, with requirements for exclusive control zones, fall protection, and clean work areas.
This LOLER lift plan details the steps for installing Mod 9 PA SDV-20253 valves. It involves pre-rigging lifting points and slinging the 3000kg load. The valves will be lifted using 4 air hoists and soft eye wire slings, transferred across structure, and lowered into position. Riggers will follow safety procedures like using harnesses, erecting barriers, and inspecting equipment. The lift requires multiple personnel and will be supervised by a rigging foreman.
This document outlines safety precautions and procedures for crane operations. It establishes requirements for organizing a crane and rigging group with defined roles and responsibilities. It requires crane operators and signalmen to be qualified and trained. It specifies guidelines for crane set up and operation including following approved lift plans, permit requirements, and stopping work if unsafe conditions arise. It defines critical lifts and provides examples. It lists safety precautions for crane and rigging equipment inspections, defects, capacity markings, and color coding for monthly inspections.
This LOLER lift plan details the lifting of a 349.9kg pipe spool from one location to another on an offshore platform. It involves multiple lifting points and the use of chains, beams, and strops. The plan outlines 16 specific tasks for riggers to complete the lift safely. It requires barriers, designated lifting equipment, slinging methods, communication protocols, and checks of the route and lay down area. The workforce must read, understand, and comply with the risk assessment and lifting plan for the complex operation. No deviations are allowed without approval from the lifting focal point.
Learn how to perform a proper crane inspection and pass a weigh station or road inspection. There aren’t any power point slides or laser pointers during this session! We’re bringing a mobile crane to the Gaylord Hotel so you can walk through the crane inspection process first-hand with Jeff Hammons, VP, Risk Management, a crane operator plus a local compliance officer. This is a great opportunity to get an insider’s perspective and discover new ways to improve your current inspection procedures.
Speakers: Doug Glover, Crane Operator, Digging & Rigging, Inc.
Jeff Hammons, President, Hammons & Associates
Officer Norm Muller, Bensalem Township Police Department
The document discusses international safety norms for cranes. It describes different types of fixed and mobile cranes, providing specifications for tower cranes, self-erecting cranes, hammerhead cranes, gantry cranes, deck cranes, jib cranes, truck mounted cranes, terrain cranes, crawler cranes, railroad cranes, floating cranes and aerial cranes. It also discusses crane failure causes, ASME B30 safety standards, operator inspection requirements including daily and periodic inspections, and operational safety practices.
The document provides guidance on safely using lifting equipment according to UK regulations. It summarizes the legal requirements, definitions, and general safety procedures. The key points covered include:
1. Responsibilities of manufacturers, suppliers, employers and employees in ensuring lifting equipment is safe and properly maintained.
2. Definitions of important terms related to lifting equipment and legal requirements.
3. An overview of UK regulations and standards covering the supply and safe use of lifting equipment.
450 series rail installation instructions revYover Rodriguez
This document provides installation instructions for 450 Series Patented Track Rail. It begins with several danger warnings regarding lifting operations, overhead mechanical assembly, and electrical equipment. It then provides an index and overview of rail model numbers. The main sections provide general installation practices and guidelines for rail suspension, installing the 450 Series rail, initial start-up, maintenance, wear criteria, and alignment tolerances. Installers are responsible for safety during overhead work and ensuring proper installation, while owners are responsible for training, operation, and maintenance.
Lifting plans for non-crane lifts on small construction sitesSimon Faulkner-Duke
This document discusses lifting plans for non-crane lifts on small construction sites. It outlines the types of equipment used such as lorry loaders, excavators, telescopic handlers, and forklifts. It discusses the legal requirements to properly plan lifting operations involving lifting equipment. A basic lifting plan must include a risk assessment, method statement, and lifting team consisting of a competent person, slinger/signaller, and operator. For more complex lifts, separate roles are required such as a crane supervisor, additional slinger/signaller, and traffic management operative. Main issues that can occur during lifts include lack of planning, not accounting for all weights, using excavators improperly as cranes, wind speed, and not
This document provides a crane lifting plan and risk assessment for a lifting operation. It details the crane and lift information, including load details, lifting tackle, and crane setup procedures. Safety procedures are outlined, such as conducting a site inspection, briefing personnel, establishing communication methods, and following weather restrictions. Personnel qualifications and roles are defined. The plan is intended to ensure the lifting operation is carried out safely in compliance with relevant standards and regulations.
This presentation provides general information about the requirements of the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER):
What employers need to do to protect your employees
Also useful to employees and their representatives
More information : http://worlifts.co.uk/
This document provides guidance on crane safety for lifting operations. It discusses categories of lifting such as ordinary and critical lifts and outlines planning requirements. Key topics covered include load description, crane selection, ground conditions, rigging study, lifting hazards, and safe work practices like inspections and hand signals. An appendix includes inspection forms and checklists. The overall aim is to define work practices and inspections to help ensure operator safety during crane operations.
The document discusses major causes of crane accidents such as contact with power lines, overturns, falls, and mechanical failures which are often due to instability of loads, lack of communication, lack of training, and inadequate maintenance or inspection. It notes that crane operators and others on site are at risk and outlines important definitions, parts, types of cranes, hazards, safety planning considerations, load capacities, and the importance of inspections and training to reduce accidents.
This document outlines safety plans and requirements for a construction project. It includes details on safety organization, policies, inductions, equipment inspection, fall protection, scaffolding, electrical safety, emergency response, training, and worker accommodation. The contractor, Swayam Superstructures Pvt. Ltd., will be responsible for implementing safety measures, conducting inspections and audits, and ensuring all workers undergo safety training. The client will provide some site facilities while the contractor manages others like the labour camp.
The document discusses major causes of crane accidents such as contact with power lines, overturns, falls, and mechanical failures. It emphasizes that lack of communication during lifts, lack of training, instability of loads, and inadequate maintenance or inspection can lead to accidents. Several crane hazards are identified including defective or damaged parts, poor visibility, and unstable ground conditions. The document provides guidance on planning lifts, inspecting cranes and rigging equipment, operating cranes safely, and preventing injuries through proper procedures, training, and barricades.
This document provides an overview of overhead crane safety. It defines overhead cranes and lists their main parts. It describes the types of inspections that must be performed on cranes, including initial, frequent, periodic and annual inspections. It also covers crane operations, rigging, sling safety, and maintenance procedures. The key points are to inspect cranes and slings thoroughly before each use, follow load rating limits, and only have trained operators run cranes to prevent accidents.
This document provides a rigging plan for lifting a 72 ton steam drum at a power plant. It details the preparation work, safety responsibilities, lifting procedures, and erection sequence. The drum will be lifted by winch between grid supports that are 18,000mm apart, eliminating the need to tilt the drum. Temporary supports will be installed to guide the strands and provide access platforms for operators during the lift. The electric winch will lift a load of 7 tons on the drum, but exert 35 tons of force on the pulley during the lift.
The document provides safety guidelines for operating overhead and gantry cranes. It states that crane operators must inspect equipment daily and not operate cranes if components are worn or damaged. It lists best practices such as warning others to stay clear of lifted loads, not exceeding rated load capacities, and properly seating slings and chains before lifting. It also provides a daily inspection checklist for hoists and cranes to ensure they are safe to operate.
This document provides guidelines for the safe use of mobile cranes in construction sites in Singapore. It outlines common causes of crane accidents such as lack of planning and supervision. Statistics show that in 2000 there were 32 crane-related incidents resulting in 2 deaths and 16 injuries. The document details best practices for crane selection, siting, operation, load handling, maintenance and inspection. It is intended to increase safety by preventing accidents from misuse or non-compliance with procedures.
This document outlines regulations and guidelines for safe lifting operations and the use of lifting appliances. It discusses requirements for equipment strength and stability, prevention of injuries, thorough inspections and examinations. Various types of cranes and their safety devices are described. Factors to consider when selecting cranes include load size, lift heights and durations. Proper planning, supervision and safe practices are required for all lifting operations.
There are several types of inspections that must be performed when operating aerial lifts, including frequent, annual, pre-start, and workplace inspections. The operator is responsible for conducting pre-use and workplace inspections to check for any visible damage, loose or missing parts, and hazards in the work area. Proper inspections are critical to ensuring equipment safety.
This document provides instructions for removing and replacing the P119 Pulley 2 on Shiploader 2. It outlines the necessary preparations including isolations, barricading, lighting, and lifting equipment. The task involves isolating the equipment per the isolation documents, installing temporary travel strikers on Shiploader 1, positioning the crane, and barricading the work area. Then the pulley can be removed, the new pulley installed, and isolations removed once the task is complete. Safety is a high priority, with requirements for exclusive control zones, fall protection, and clean work areas.
This LOLER lift plan details the steps for installing Mod 9 PA SDV-20253 valves. It involves pre-rigging lifting points and slinging the 3000kg load. The valves will be lifted using 4 air hoists and soft eye wire slings, transferred across structure, and lowered into position. Riggers will follow safety procedures like using harnesses, erecting barriers, and inspecting equipment. The lift requires multiple personnel and will be supervised by a rigging foreman.
This document outlines safety precautions and procedures for crane operations. It establishes requirements for organizing a crane and rigging group with defined roles and responsibilities. It requires crane operators and signalmen to be qualified and trained. It specifies guidelines for crane set up and operation including following approved lift plans, permit requirements, and stopping work if unsafe conditions arise. It defines critical lifts and provides examples. It lists safety precautions for crane and rigging equipment inspections, defects, capacity markings, and color coding for monthly inspections.
This LOLER lift plan details the lifting of a 349.9kg pipe spool from one location to another on an offshore platform. It involves multiple lifting points and the use of chains, beams, and strops. The plan outlines 16 specific tasks for riggers to complete the lift safely. It requires barriers, designated lifting equipment, slinging methods, communication protocols, and checks of the route and lay down area. The workforce must read, understand, and comply with the risk assessment and lifting plan for the complex operation. No deviations are allowed without approval from the lifting focal point.
Learn how to perform a proper crane inspection and pass a weigh station or road inspection. There aren’t any power point slides or laser pointers during this session! We’re bringing a mobile crane to the Gaylord Hotel so you can walk through the crane inspection process first-hand with Jeff Hammons, VP, Risk Management, a crane operator plus a local compliance officer. This is a great opportunity to get an insider’s perspective and discover new ways to improve your current inspection procedures.
Speakers: Doug Glover, Crane Operator, Digging & Rigging, Inc.
Jeff Hammons, President, Hammons & Associates
Officer Norm Muller, Bensalem Township Police Department
The document discusses international safety norms for cranes. It describes different types of fixed and mobile cranes, providing specifications for tower cranes, self-erecting cranes, hammerhead cranes, gantry cranes, deck cranes, jib cranes, truck mounted cranes, terrain cranes, crawler cranes, railroad cranes, floating cranes and aerial cranes. It also discusses crane failure causes, ASME B30 safety standards, operator inspection requirements including daily and periodic inspections, and operational safety practices.
The document provides guidance on safely using lifting equipment according to UK regulations. It summarizes the legal requirements, definitions, and general safety procedures. The key points covered include:
1. Responsibilities of manufacturers, suppliers, employers and employees in ensuring lifting equipment is safe and properly maintained.
2. Definitions of important terms related to lifting equipment and legal requirements.
3. An overview of UK regulations and standards covering the supply and safe use of lifting equipment.
450 series rail installation instructions revYover Rodriguez
This document provides installation instructions for 450 Series Patented Track Rail. It begins with several danger warnings regarding lifting operations, overhead mechanical assembly, and electrical equipment. It then provides an index and overview of rail model numbers. The main sections provide general installation practices and guidelines for rail suspension, installing the 450 Series rail, initial start-up, maintenance, wear criteria, and alignment tolerances. Installers are responsible for safety during overhead work and ensuring proper installation, while owners are responsible for training, operation, and maintenance.
Lifting plans for non-crane lifts on small construction sitesSimon Faulkner-Duke
This document discusses lifting plans for non-crane lifts on small construction sites. It outlines the types of equipment used such as lorry loaders, excavators, telescopic handlers, and forklifts. It discusses the legal requirements to properly plan lifting operations involving lifting equipment. A basic lifting plan must include a risk assessment, method statement, and lifting team consisting of a competent person, slinger/signaller, and operator. For more complex lifts, separate roles are required such as a crane supervisor, additional slinger/signaller, and traffic management operative. Main issues that can occur during lifts include lack of planning, not accounting for all weights, using excavators improperly as cranes, wind speed, and not
This document provides a crane lifting plan and risk assessment for a lifting operation. It details the crane and lift information, including load details, lifting tackle, and crane setup procedures. Safety procedures are outlined, such as conducting a site inspection, briefing personnel, establishing communication methods, and following weather restrictions. Personnel qualifications and roles are defined. The plan is intended to ensure the lifting operation is carried out safely in compliance with relevant standards and regulations.
This presentation provides general information about the requirements of the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER):
What employers need to do to protect your employees
Also useful to employees and their representatives
More information : http://worlifts.co.uk/
This document provides guidance on crane safety for lifting operations. It discusses categories of lifting such as ordinary and critical lifts and outlines planning requirements. Key topics covered include load description, crane selection, ground conditions, rigging study, lifting hazards, and safe work practices like inspections and hand signals. An appendix includes inspection forms and checklists. The overall aim is to define work practices and inspections to help ensure operator safety during crane operations.
The document discusses major causes of crane accidents such as contact with power lines, overturns, falls, and mechanical failures which are often due to instability of loads, lack of communication, lack of training, and inadequate maintenance or inspection. It notes that crane operators and others on site are at risk and outlines important definitions, parts, types of cranes, hazards, safety planning considerations, load capacities, and the importance of inspections and training to reduce accidents.
This document outlines safety plans and requirements for a construction project. It includes details on safety organization, policies, inductions, equipment inspection, fall protection, scaffolding, electrical safety, emergency response, training, and worker accommodation. The contractor, Swayam Superstructures Pvt. Ltd., will be responsible for implementing safety measures, conducting inspections and audits, and ensuring all workers undergo safety training. The client will provide some site facilities while the contractor manages others like the labour camp.
The document discusses major causes of crane accidents such as contact with power lines, overturns, falls, and mechanical failures. It emphasizes that lack of communication during lifts, lack of training, instability of loads, and inadequate maintenance or inspection can lead to accidents. Several crane hazards are identified including defective or damaged parts, poor visibility, and unstable ground conditions. The document provides guidance on planning lifts, inspecting cranes and rigging equipment, operating cranes safely, and preventing injuries through proper procedures, training, and barricades.
This document provides information on construction heavy equipment safety. It discusses the types of heavy equipment used on construction sites and the hazards they pose. It emphasizes the responsibilities of equipment operators to safely operate machinery and look out for other workers. Specific guidelines are provided for crane safety, including crane types, load charts, inspection criteria, safe operating procedures, and erecting/dismantling precautions. Personnel involved in heavy equipment safety like operators, spotters, and supervisors are identified.
Working around heavy equipment can be extremely dangerous. Too many workers are killed each year when they are run over or struck by these pieces of machinery. It’s important to know the safety precautions to take when working in the vicinity of heavy equipment such as dump trucks, front-end loaders, cranes, Excavator, Bob Cat, Forklift, Concrete Mixture Truck, other heavy trucks/Equipment's, etc.
This document discusses safe lifting practices and requirements. It defines routine and non-routine lifts and lists potential hazards. Key requirements include developing a lifting plan, appointing competent supervisors, inspecting equipment, and defining roles for crane operators, riggers, and signal persons. Specific safe practices are outlined for preparing loads, attaching slings, and storing/maintaining equipment. Personnel must be trained and lifts must not endanger workers or exceed equipment ratings.
Crane & Lifting Safety.ppt Crane lifting safety useful for construction industryRamana Reddy G
Major causes of crane accidents include contact with power lines, overturns, falls, and mechanical failures. Accidents commonly occur due to lack of communication between the operator and others involved in the lift, lack of training, instability of the load or ground, and inadequate maintenance or inspection. Proper planning, training, inspection, and following safety procedures can help prevent crane accidents.
Man and Machine Interface
Working around heavy equipment can be extremely dangerous. Too many workers are killed each year when they are run over or struck by these pieces of machinery. It’s important to know the safety precautions to take when working in the vicinity of heavy equipment such as dump trucks, front-end loaders, cranes, Excavator, Bob Cat, Forklift, Concrete Mixture Truck, other heavy trucks/Equipment's, etc.
1. The document outlines health and safety rules for building and construction workers as per the Building and Other Construction Workers' (Regulation of Employment and Conditions of Service) Act of 1996.
2. It covers various topics such as registration requirements for construction sites, safety provisions for different hazardous activities like lifting appliances, scaffolding, excavation works etc.
3. It also specifies requirements for welfare amenities, medical examinations, reporting of accidents, constitution of safety committees and appointment of safety officers. Compliance with the rules is necessary to ensure health and safety of all building workers.
The document provides guidance on safety procedures for lifting operations using cranes and rigging equipment. Some key points include:
- Proper planning of lifting operations, selection of suitable cranes and equipment, maintenance, training of personnel, and supervision are essential for safety.
- Cranes must be set up correctly with outriggers fully extended on level, stable ground before heavy lifts.
- Rigging such as slings and shackles must be inspected and rated for the load, with the load balanced and secured above its center of gravity.
- Personnel must stand clear of lifts and be protected from potential hazards during the operation.
- Guidelines are provided for safe practices regarding crane operation
This document discusses construction vehicle and crane safety. It provides guidance on proper vehicle maintenance, inspection, loading, and operation to prevent accidents. Key points include checking vehicles daily for water, oil, fuel and tires; using barriers to prevent overturning; not exceeding speed limits; and having qualified operators and signallers when working with cranes. Cranes should be properly anchored and counterweighted, and loads should be lifted vertically without swinging to avoid stability issues.
This document discusses vehicle and mobile machinery safety on construction sites, including the roles of banksmen and flagmen. It provides guidance on developing traffic plans, signage, speed limits, and segregating pedestrians and vehicles. The responsibilities of banksmen include monitoring traffic and pedestrians, controlling access, and ensuring safety during loading/unloading. Proper planning, training, speed limits, signage, and competent drivers and machinery operators are emphasized. Accident case studies demonstrate the importance of supervision, training, hazard identification, and using banksmen for safety.
This document provides information on various types of hoisting and conveying equipment used in industry. It defines and discusses hoisting apparatus, cranes, tower cranes, mobile cranes, derricks, jib cranes, monorails, overhead cranes, gantry cranes and storage bridge cranes. For each type of equipment, the document outlines general safety guidelines including proper inspection, maintenance, operator training and safe operating procedures to prevent accidents.
Rigger_ENG.PPTX dddd dvgfr rr ergre gerg er gerg erger g ergrLuisValente37
This document discusses legal frameworks and safety requirements for cargo handling and machinery operation. It defines key terms like prevention, manufacturer duties, and hazardous areas. It outlines minimum safety requirements for mobile equipment, including control systems, stability, projections, risks of contact and signaling. The document also discusses inspection of lifting accessories, signaling, personal protective equipment, and controlling risks from alcohol and drugs in the workplace.
This document outlines safety procedures for tower crane operators. It discusses qualifications for operators, required permits and training. It provides details on pre-shift inspection checks, personal protective equipment requirements, standard hand signals, and general safety conduct including not carrying loads over people and following signals. It also covers crane inspection procedures done monthly or quarterly, and maintenance responsibilities.
This document outlines a rig move management and logistics plan. It addresses personnel requirements, equipment requirements, responsibilities, procedures, and contingency plans for rig moves. Key aspects of the plan include conducting surveys of roads and locations; ensuring communication between locations; conducting safety meetings; establishing loading and unloading procedures; convoy procedures; and pre-departure checks. Inspection procedures are also outlined for cranes, lifting equipment, trucks, and safety meetings for involved personnel.
The document summarizes new OSHA requirements for construction crane safety that took effect in 2010. It aims to prevent crane accidents that killed an average of 78 people per year from 2003-2005. Key changes include mandatory crane operator certification, fall protection requirements, inspection procedures, ground condition assessments, and safety protocols when working near power lines. Employers have four years to comply with the new standards to improve safety for the 200,000 construction crane operators in the industry.
Material Handling accidents are growing our industries , it's main reason is untrained people , over confidence , working pressure etc , This PPT make very good training material ...
The document discusses lifting operations and safety. It covers common accidents from lifting, legislative requirements, important factors like people, machinery, loads, methods and environment. It then goes into more detail on cranes, lifting gears, and proper inspection and use of wire rope slings, chain slings, shackles and other lifting equipment. Maintaining safe working loads and regularly inspecting all equipment is emphasized to prevent accidents during lifting operations.
UNLOCKING HEALTHCARE 4.0: NAVIGATING CRITICAL SUCCESS FACTORS FOR EFFECTIVE I...amsjournal
The Fourth Industrial Revolution is transforming industries, including healthcare, by integrating digital,
physical, and biological technologies. This study examines the integration of 4.0 technologies into
healthcare, identifying success factors and challenges through interviews with 70 stakeholders from 33
countries. Healthcare is evolving significantly, with varied objectives across nations aiming to improve
population health. The study explores stakeholders' perceptions on critical success factors, identifying
challenges such as insufficiently trained personnel, organizational silos, and structural barriers to data
exchange. Facilitators for integration include cost reduction initiatives and interoperability policies.
Technologies like IoT, Big Data, AI, Machine Learning, and robotics enhance diagnostics, treatment
precision, and real-time monitoring, reducing errors and optimizing resource utilization. Automation
improves employee satisfaction and patient care, while Blockchain and telemedicine drive cost reductions.
Successful integration requires skilled professionals and supportive policies, promising efficient resource
use, lower error rates, and accelerated processes, leading to optimized global healthcare outcomes.
Advanced control scheme of doubly fed induction generator for wind turbine us...IJECEIAES
This paper describes a speed control device for generating electrical energy on an electricity network based on the doubly fed induction generator (DFIG) used for wind power conversion systems. At first, a double-fed induction generator model was constructed. A control law is formulated to govern the flow of energy between the stator of a DFIG and the energy network using three types of controllers: proportional integral (PI), sliding mode controller (SMC) and second order sliding mode controller (SOSMC). Their different results in terms of power reference tracking, reaction to unexpected speed fluctuations, sensitivity to perturbations, and resilience against machine parameter alterations are compared. MATLAB/Simulink was used to conduct the simulations for the preceding study. Multiple simulations have shown very satisfying results, and the investigations demonstrate the efficacy and power-enhancing capabilities of the suggested control system.
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...IJECEIAES
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2. Agenda of the Meeting:
• Machinery management
• Monthly inspection procedure
• Violation /good practices photographs
• Inspection photographs
• Lifting/Hoisting requirements.
• Machineries situation in site.
• Machinery working condition
• New implementation and requirements.
3. MACHINERY MANAGEMENT:
Documents procedure:
• If any new machine comes to site then first inform to Mechanical
Dept. and submit the document in systematic manner given as
below:
1.INSURANCE PAPER
2.REGISTRATION CERTIFICATE
3.DRIVING LICENCE
4. Photocopy of third party certificate under C.G Government (for
Hydra ,Crane , Winch machine and lifting tools and tackles)
Gate-pass Procedure:
• When machine departure from our KMPCL site requested to all
subcontractors to take the photo copy of entry pass in KSK gate
before processing the gate pass procedure, and also that machine
will be registered in SEPCO Mechanical Department.
• First signature the execution department and then processing as
per gate pass format.
4. Cont.………
Circular bill signature Procedure:
• First take the signature of execution department and take the
approval form before come to signature the bill.
Machinery erection or dismantle procedure:
• Submit the erection and dismantle procedure of crawler, tower
and elevator before erection and dismantle.
Entry inspection Procedure:
• When new machine comes to our site ,check all the safety
devices,machinery condition ,documents as per inspection format
and fill the form then submit it to Mechanical Dept. ,after then
SEPCO issued admittance card which was six month validity.
5. Cont.………
On- site documentation Procedure:
• Must attach the valid TPI certificate on winch, Hydra, and all
types of crane.
• Operator must having driving license while operating
machine/vehicle in site.
• Attach the operating procedure of winch machine /crane etc.
on every machine.
• Attach the admittance card in front of machine / vehicles.
• Those machine are not in use attach the not in use tag
issued by Mechanical department.
8. Inspection Procedure:
• Last week of every month SEPCO HSE and
Mechanical Department will check the machinery
safety device ,technical condition ,location etc.
• Every week on Tuesday/Wednesday check the lifting
tools tackles and color coding on different location.
• Special inspection will be organized as per
requirements.
• Chimney inspection together with HSE and Civil
Department.
• On every Saturday organize the tower crane foundation
inspection.
19. • It is requested to all the Sub-contractor’s submit the updated TPI certificate
for entire lifting/rigging equipment's to SEPCO Mechanical dept. as an
earliest. The color coding should be done accordingly which tools has valid
TPI certificate. From the month of December’-10th, It will be check by SEPCO
Mechanical and HSE dept.
Name of the months Types of color
JAN,FEB,MARCH
BLUE
APR,MAY,JUN
GREEN
JULY,AUG,SEPT
YELLOW
OCT.NOV,DEC
PINK
20.
21. Pre-operational site activity and
inspection
• Review the site for possible hazards:
– Overhead lines
– Unstable soil
– High wind
conditions
– Other work
activities in
the area
1a
22. Pre-operational site activity and
inspection
• Characteristics of the load:
– Hazardous or toxic materials
– Weight
– Dimensions
– Center of gravity
• Rigging sketches and information:
– Lift points
– Methods of attachment
– Sling angles
– Load vectors
1b
23. Pre-operational site activity and
inspection
• Rigging sketches and information:
– Boom and swing angles
– Crane orientations
– Rated capacities
– Other factors affecting equipment operation
• Operating procedures:
– Step-by-step instructions
– Applicable rigging precautions
– Safety measures
– Emergency procedures
1d
24. Pre-operational site activity and
inspection
• Additions and modifications to
equipment:
– Tags, instruction plates, decals reflect to
modifications
– Ensure safety factor has not been
reduced by additions/modifications
1f
25. Types of inspections and
checks
• Frequent inspections
occur every day
• Periodic
inspections
occur monthly
• Depend upon
regulation and
equipment involved
2a
26. Frequent inspections
• Daily pre-operational walk-around or pre-startup check
• Exposed moving parts should be guarded/isolated
• High voltage warning signs are displayed
• Crane components
• Wire ropes
• Freedom of rotation of all swivels
• Tires
• Batteries
• Proper lubrication
• Fluid leaks
• Sheaves, drums, rigging, hardware, attachments
• Operating mechanisms
• Guardrails, handholds, steps
• Platforms/walkways
• Turntable connections
3a
27. Continued…..
• Boom and jib
– Look for straightness/damage
– Corrosion
– Cracking/peeling paint
– Bent lacing
• Outriggers
– Distortion/cracking
– Welds
– Extension/retraction of beams
– Floats
• Cab
– Cleanliness of cab
– Control labeling
– Function of gauges, lights, signals
– Service/parking brake
– Seat and cab door operation
– Inspection and maintenance records
3e
28. Pre-startup
• Field of vision
– Broken/cracked windows
– Adjustment/operation of brakes/clutches
– Operation/calibration of boom hoist lockout
– Gauges and warning lights
– Controls
• Inspection records must include the:
– date of the inspection
– signature of the inspector
– serial number of critical component
• Structural damage
• Cracks in welded connections
• Damage or defects of sheaves
• Main hoist and auxiliary drum damage/defects
• Even distribution of the wire rope on hoist drum
• Proper wire rope integrity 3i
29. Periodic inspections
• Performed monthly and/or annually
• Inspection varies depending on
crane use and site conditions
• Maintain records on:
– brakes
– crane hooks
– hoist chains
– ropes
4a
30. Periodic inspections - check
for:
• Excessive wear of brake and clutch
parts
• Worn, cracked, distorted parts
• Defects/damage to the main boom,
jib, boom extensions
4f
31. Hazard of overhead lines
• Maintain appropriate line clearance
• Direct contact
• Indirect contact
• Voltages 50 kv or less, the clearance
distance is 10 feet
• Voltages greater than 50kv, the
clearance is 10 feet plus 4 inches for
every 10 kv over 50 kv
• Use signalmen to assist in maintaining
proper clearances where vision is
obstructed
– Hand signals
– Chart of hand signals
6a
32. Prohibited actions
• Do not exceed load ratings
• Do not change the recommended counterweights
• Do not lift an unsecured/unbalanced load
• Do not lift two separately rigged loads at the same
time
• Do not wrap tag lines around one’s body
9a
33. Rigging And Lifting Safety
• The sling should be protected from the edges once the sling being
used for lifting.
• All the lifting machines, lifting tools and tackles should be with third
party inspection certificate.
• The overload of the lifting machines & tools and tackles is not
allowed.
• Hydra is only permitted for loading and unloading, it is prohibited for
transporting.
• No one is allowed to stay under the lifting objects. A full time person
should be arranged to supervise the lifting work.
• Limit switches, brakes and similar safety facilities in lifting
machineries should be effective.
34. 1. Only qualified operators will be permitted to operate cranes. Operators
are responsible for the exercise of caution necessary for the safe
operation of their equipment.
2. Operators shall immediately report unsafe conditions, including defects
in the machine, to their supervisor.
3. Operators shall not permit anyone to ride the hook or load.
4. When the operator leaves his machine or repairs or being made, it is his
responsibility to set the brakes, secure the boom, take the machine out
of gear and turn off the engine.
5. When making a lift, the operator will take operational signals only from
the man authorized to give them. An emergency stop signal given by
anyone, will be acted upon by the operator.
6. It is the joint responsibility of the operator and the riggers to see that all
hitches are secure and that all loose material is removed before the
loads are lifted. Material should not be hoisted until it is ready to be
used/put into place.
7. Safety hooks, shall be used on all operations where loads are being
handled. Suspended loads shall be controlled by tag lines whenever
necessary.
CRANE TOOLBOX TALK:
35. 8. Booms shall be equipped with a boom angle indicator and a device
designed and constructed to prevent the boom from falling over
backward. Boom heads, load blocks and hooks shall be painted with
high visibility paint.
9. Where necessary to increase stability, cranes, except crawler cranes
and boom type excavators, shall be equipped with outriggers of a
design and strength suitable for the work being performed.
10. Hooks, wire rope, bearings, gears, friction clutches, chain drives and
other parts subject to wear must be inspected at regular intervals and
repaired or replaced as required. Records of such inspections and
resultant action taken shall be maintained by the contractor.
11. Crawler, truck and locomotive cranes must be inspected monthly. A
certification of performance of these inspections is required.
12. When loads are being hoisted, avoid walking under the lift or
permitting an employee to be exposed to the swing of the lift.
36. Daily before operating:
– Check battery
– Check all controls
– Visually inspect
– Wire rope for kinks or
damage
– Sheaves, drums for
damage
– Upper and lower limit
switches.
Inspection and Maintenance
37. • Loads should be well secured.
• Slings should be adequate to the task.
• Slings should be unlinked and load balanced and
secured.
• No sudden stops.
• No obstructions while lifting or traveling.
• No loose items on load or crane before lift.
• Bumping into runway stops is prohibited.
• Hoist line must be vertical prior to the lift (remove
slack in the hoist slowly).
• No crane load should pass overhead of personnel,
clear the area before making the lift.
• No one is to ride the crane without permission.
RIGGING:
38. Crane and Rigging Safety Rules:
• Check limit switches before rigging the load.
• Make sure the load does not exceed rated capacity.
• Know the center of gravity of the load.
• Attach load above the center of gravity for stability.
• Select hitch that will control the load.
• Know the rated capacities of rigging and slinging.
• Inspect all rigging before use.
• Protect the sling from sharp corners.
• Allow for increased tension due to sling angle.
• Equalize loading on multiple leg slings.
• Allow for load reductions when using choker hitches.
• Attach tag line prior to lift.
39. Continued…….
• Keep personnel clear of lift area.
• Wear hard hats when making overhead lifts.
• Lift load a few inches and verify rigging.
• Check for any loose items.
• Know limitations of hoisting device.
• Start and stop SLOWLY! Watch for obstructions (not
only hook and load but outboard end of the bridge).
• Check pathway is clear before making a lift (use a
spotter for blind spots).
• Verify hook completely closes.
• Use appropriate hand signals.
• Maintain load control at all times.
• Never leave load unattended.
40. Machineries situation in site.
Establishing a high effective machinery management network。
At present total 18 subcontractors have confirmed a special
mechanical engineer to attend mechanical meeting and all kinds of
inspection organized by Mechanical Dept. ,these mechanical
engineers are responsible for regularly submitting and updating
machinery accounts and documents to SEPCO Mechanical
Department.
Machinery resource situation:till the end of November 2015,
there are 149 set big—middle—sized machines 、 149 set
machines submitted the documents 、149 set machines gotten
《machinery admittance card》 issued by SEPCO
41. *New implementation and
requirements.
Requested to each subcontractor must organize a especial inspection of machine once in a week.
Use firmer ,large steel plate to distribute the load and reduce the weight on the soil.
Keeping a safe distance from a power line is the key to preventing power line accidents.
All agencies who are responsible for operation & maintenance of tower crane must remove water
from tower crane foundation after each raining continuously .
Provide suitable earthling for lightning protection of silo of batching plant and tower crane where
the earthling resistance is less than 10 ohm.
Provide proper rain protection covers to all electric equipment’s like electric motors, electric
cables, electric panel’s etc.
At no work condition, take both hooks (small & big) up to hoist limit switch position.
Hydra shall be prohibited to transport equipment and material for long distance.
For work completion Do not force on operator for wrong operation.
Tandem lifting by using hydra is strictly prohibited in our site.
42. HIGHLIGHTS:
SEPCO will organize the ANNUAL meeting
in the first week of January 2016.Request to
all subcontractors concerned engineer
and Project managers kind attend the meeting.