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ML 200
SERIES
PLC
TRANNING
MODULE
CREATED BY :
DEEPAK GORAI
HONEYWELL PLC
ENGINEER
ML200 HARDWARE DETAIL
PREPARED BY DEEPAK
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
BASE BOARD OF PLC-MAIN AND EXPANSION
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Index Part Function
1 Base attached guide hole For attaching the main base to the panel
in the control panel.
2 Power module connector For installation of Power supply module.
3 CPU module connector For installation of CPU module (2 slots).
4 Module built-in
connector
For installation of communication
modules.
5 FG terminal The ground terminal connected to the
shielded pattern of PCB board.
Main base of 2MLR-M06P
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Projection of Module
Installation
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
How to remove Module from slot Procedure
Pictures
Step Action
1 From the base, loosen the fixed screws on the upper part of the module.
2 Hold the module and thoroughly press the fixed hook of the module.
3 By pressing the hook, pull the upper part of the module from
the axis of the lower part.
4 By lifting the module upward, remove the fixed projection of
the module from the fixing hole.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Perform the following for I/O modules more than 32 points.
1. Connect field wires onto SmartLink terminal board (external).
2. Connect SmartLink terminal board and I/O module using SmartLink
cable.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Please set CPU side using the switch on the CPU module
(LEFT : Side A, RIGHT : Side B)
Both CPU must have the different CPU side
DO NOT change Boot/Normal switch settings
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Please set Station no. using the rotary switch on
the Extension
Drive module (#1 ~ #31)
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
POWER SUPPLY MODULE
INFORMATIONS
WIRININ
G DETAIL
MOUNTIN
G SLOT
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
HARDWARE: Input/Output
Modules
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Thermocouple
Module
RTD Module High Speed Counter Modules
ANALOG
INPUT
Modules
ANALOG
OUTPUT
Modules
Position Control
Modules
DIGITAL INPUT
Modules
INPUT OUTPUT MODULES TYPES
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
DIGITAL INPUT MODULE
Digital Input Modules Features
 Available in 8, 16, 32 and 64 channels
110V AC DI cards (16 channels) available
220V AC DI cards (8 channels) available
LED for channel status indication
24V DC Input Modules (8,16,32 and 64
channels) in sink/source or source only type
available
Photo coupler isolation
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Analog Input Modules Features
 High speed A/D conversion and processing
(250 µs / channel)
16 bit high resolution
8 channels voltage and current modules
4 channels isolated AI card (Voltage and
Current)
LED for module RUN status indication
Channel input signal disconnection status
Each channel can be individually
disabled/enabled
Analog I/O Modules
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Analog Output Modules Features
 High speed D/A conversion and processing
16 bit high resolution
8 channels voltage and current modules
4 channels isolated AO card (Voltage and
Current)
LED for module RUN status indication
Each channel can be individually
disabled/enabled
ANALOG OUTPUT MODULE
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Thermocouple Module Features
Isolation between channels (4 channels)
High accuracy of ±0.1% (25°C)
Support various input sensors (C-type sensor)
Additional features like average, alarm, filter, min/max
indication
Monitoring and parameter settings with SoftMaster
LED for module RUN status indication
Item
2MLF-TC4S
No of Input Channels
4 Channels
Type of Input Sensor
K,J,E,T,B,R,S,N,C
status
KTYPE- TEMP RANGE(-250 T0 1350)
JTYPE- TEMP RANGE(-200 T0 1200)
CTYPE- TEMP RANGE(0 T0 2300)
T-250 TO 400 AND SO ON CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Fast Ethernet (FEnet)
Fast Ethernet
Modules 2MLL-EFMT 2MLL-EFMF
Ethernet Standard IEEE802.3U
Protocol TCP-IP, UDP-IP
Network Control Protocol (Access Method) CSMA/CD
Software Firewall IP address settings in SoftMaster-NM
Public Network Access DNS server and Gateway IP address setting
Dynamic IP address for ADSL DHCP protocol
Highway Topology (Transmission Method) Baseband
Transmission Speed 10/100 Mbps 100 Mbps
Physical Layer 100baseTx (T.P) 100baseFx (Fiber-Optic)
Media UTP/STP, CAT5 (RJ45
connector)
x62.5/125um, Multi-mode, SC connector
Transmission Distance 100m (Switch/Node , UTP/STP) 2Km (Switch/Node , Fiber Optic)
Max # of nodes 64
Service / Protocol
HSL √
(Peer-to-Peer High Speed Link with other MasterLogic PLCs)
HSL Send/Receive blocks 200 words / block, (Max. 128 blocks)
MLDP √
(Experion Interface – MasterLogic Dedicated Protocol)
Modbus TCP slave
√
(MODBUS TCP slave protocol)
P2P √
(MODBUS TCP master, User defined Protocol master)
SoftMaster I/F √
Configuration Software SoftMaster-NM
LEDs RUN, I/F, HS, P2P, PADT, PC, ERR, TX, RX, 10/100
Network Diagnostics Auto-scan, Ping Test, Frame Monitor, Link Monitor
Current Consumption (mA) 410 630
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Serial
Communicati
on (Snet)
Serial Interface (Snet)
Modules 2MLL-C22A 2MLL-C42A 2MLL-CH2A
Interface Standard RS232C – 2 ch RS422/485 – 2 ch 1 ch – RS232C
1 ch – RS422/485
Modem connection with remote
devices
√ - √ (only on RS232C
port)
Communication
Settings
(SoftMaster-
NM)
Start Bit 1
#Data Bits 7 or 8
Stop Bits 1 or 2
Parity Odd/Even/None
Baud rate Options: 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 / 38400 /
57600
/ 115200 bps
Synchronization Asynchronous
Transmission Distance
15m (extendable by
modem / phone line) 500m max
RS232C - 15m
(extendable by modem)
RS422 - 500m max
Network Configuration 1:1 1:1, 1:N, N:M RS232C - 1:1
RS422 - 1:1, 1:N, N:M
Station No Setting Setting range : 0-31 (Max. station No. available : 32 stations)
Service /
Protocol
Modbus RTU /
ASCII slave
√
P2P √
(MODBUS RTU/ASCII master, User defined Protocol master)
SoftMaster I/F √
Configuration Software SoftMaster-NM
LEDs RUN, I/F, TX, RX, ERR
Network Diagnostics Auto-scan, Frame Monitor, Link Monitor, Loop back
Current Consumption (mA) 310 300 310
Weight (g) 121 116 119
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
No. Item
Specifications
Related
Standards2MLI-CPUU
Non-redundant
2MLR-CPUH/#
Redundant or
Non- redundant
1 Program Execution methods Cyclic scan, Time-driven interrupts, Internal Memory
interrupts
2 I/O control method Scan synchronous batch processing I/O (refresh method),
Direct I/O method by program instruction
3 Program language Ladder Diagram, Sequential Function Chart, Structured
Text, Instruction List (view only)
4
Number of instructions
Operator 18
Basic functions 136 + real number operation
function
130 + real number
operation function
Basic function block 43 41
Dedicated function
block
Special function blocks, Process function blocks Dedicated
communication function blocks (P2P)
5
Processing speed (Basic
instruction)
LD 0.028µs/Step 0.042µs/Step
MOV 0.084µs/Step 0.112µs/Step
Real number operation ±: 0.392µs (S), 0.924µs (D)
¸: 0.924µs (S), 2.254µs (D)
x: 0.896µs (S), 2.240µs (D)
±: 0.602µs (S), 1.078µs
(D)
¸: 1.106µs (S), 2.394µs (D)
x: 1.134µs (S), 2.660µs (D)
S: Single real
number
D: Double real
number
6 Program memory 7 MB
7 Max # I/O bases 8 (main + 7 extension) 31
8 Max # slots 96 372
9
Max base I/O
Using 64 ch
DI/DO module
6,144 (64ch * 96 slots) 23,808 (64ch*372
slots)
Using 32 ch
DI/DO module
3,072 (32ch * 96 slots) 11,904 (32ch*372
slots)
10 Max I/O extension distance 15m (proprietary cable) 100m (UTP cable)
2km (Fiber-optic cable)
+open standards
11 Max Network / Remote I/O 128,000 128,000 Using network I/O
12 Flash Memory 16 MB
13 Data Memory
Capacity
Symbolic
Variable Area
(A)
512 KB (Maximum, 256 KB retain settable)
Timer No point limit
Time Range: 0.001 ~ 4,294,967.295 seconds
(1,193hours)
Occupying 20 bytes of symbolic
variable area per point
Counter No point limit
Coefficient Range : -32,768 ~ +32,767
Occupying 8 bytes of symbolic
variable area per point
Direct Variable M 512 KB
Fixed Area Variable
R
64 KB * 2
(%RW0~%RW32767)
File Register (uses flash memory)
I
16 KB
(%IW0.0.0~%IW127.15. 3) Input Image Area
Q
16 KB
(%QW0.0.0~%QW127.15.3
)
Output Image Area
W
128 KB
(%WW0~%WW65535)
File Register (uses flash memory)
Flag Variables
F 4 KB System Flag
K 18 KB (PID 256 loops) PID Flag
L 22 KB High Speed Link Flag
N 42 KB P2P Flag
U 32 KB
Analog Refresh Flag as
VAR_GLOBAL
14 Program Type Allocation
INIT task 1 Max
Timer Interrupt
tasks
32 max
Internal Device
Interrupt tasks
32 max
Scan program Balance: 256 minus sum of above
Total 256 max
15 CPU operation mode RUN, STOP, DEBUG
16 CPU restart mode Cold or warm restart
17 Self-diagnosis Watchdog timer, memory error, I/O error, battery
error, power error, communication error etc.
18 Built-in Program port
RS-232C(1CH) Modbus
slave
supporte
d via RS-
232C
port
USB (1CH) @ 12MBPS
Note: Additional program connections via Ethernet & serial
communication module (locate or remote)
19 Data storage method at power off Retain area configuration via Basic parameters
20 Current consumption (mA) 960 1173 (2MLR-CPUH/T)
1360 (2MLR-CPUH/F)
21 Weight (kg) 0.12 0.257 (2MLR-CPUH/T)
0.276 (2MLR-CPUH/F)
22
Redundancy Feature
Watchdog between CPUs NA Sync cable and Ring- type
I/O Network
Data Backup NA 1Gbps Fiber Optic, max.
200m
Synchronization Method NA
Configured in
Redundancy
parameter
ML200-IEC Architecture
Allocation of I/O Address in Expansion base
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Remote I/O bases as far as 2km can communicate with the CPU on fiber-
optic networks available in both CPU as well I/O base communication slave
modules
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Item
Specification
Remarks2MLR-DBSF 2MLR-DBST 2MLR-DBSH
Media Optical Electrical Mixed
Max. distance
between Extension
bases
Optical (2km) Electrical (100m)
Optical (2km)
Electrical (100m)
Cable Spec
62.5/125 Multi-
mode Fiber
LC type connector
(Lucent Connector)
Return Loss : over
45db
Loader connection
Extension drive USB
Range of station
no. 1 ~ 31 (other no. will generate an error )
No.0: not
available
Install position CPU parts(CPU0 connector) in extension base
Weight (g) 99 100 102
FOR PLC TO IO RACK CONNECTIVITY
MODULE
Model: 2MLR-CPUH/# Qty Remarks
Max # of I/O bases 31 On either Ethernet or Fiber-optic networks
Max # of slots 372 12 slots * 31 base = 372 slots
Base I/O 23,808
points
Using 64 ch DI/DO
module
372 slots * 64 ch =
23,808 points
11,904
points
Using 32 ch DI/DO
module
372 slots * 32 ch =
11,904 points
Network I/O (Max I/O
memory)
128,000
points Using network I/O modules.
Model: 2MLR-CPUH/# (Non-redundant or Redundant)
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
COMMUNICATION NETWORK DETAIL
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
DUEL RING
ARCHITECTURE
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Dual ring
Single ring
Single ring
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
The above diagram displays the following:
1)It displays information and base number of CPU module.
2)State indicator: It indicates state of CPU.
3)RING: If it consist of Ring topology, LED indicates On.
4)RED: If it is operated by Redundancy operation,
LED indicates On.
5)MASTER: If it is in master mode, LED is On.
6)CPU-A: If CPU-A is On, LED indicates On.
7)CPU-B: If CPU-B is On, LED indicates On.
8)RUN: If operation mode is Run mode, LED indicates On.
9)STOP: If operation mode is Stop mode, LED indicates On.
10)WAR: Warning occurs in CPU, LED indicates On.
11)ERR: Error is occurs in CPU, LED indicates On.
12)Key state: Key state information of CPU.
INDICATIONs on plc
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
SoftMaster is a
software tool designed to program and debug
the MasterLogic 200 PLC series
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
SOFTWARE INSTALLATION SYSTEM MINMUM
REQUIREMENT
Minimum System requirements :The following are
the system requirements of SoftMaster. Item Specification
Personal computer and memory A Pentium computer and
128MB memory COM port RS-232C serial port or USB port Hard
disk At least 100MB or more space. Monitor should have 1024 x
768 and higher resolution Operating System Compatible with
Windows XP/Vista/7System Configuration Minimum
Processor 2.0 GHz Pentium IV or faster
RAM 128 MB
Video Resolution 1024 x 768
Hard Drive 10 GB
Operating System Windows XP/SP2, Windows Vista
External Interface RS232 Serial or USB
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
LOGIC TYPE SUPPORT IN ML200R
Ladder (LD)
MasterLogic-200 provides a friendly ladder (LD) programming editor,
best suited for relay logic / interlocks with timers and counters. The
same editor serves as online monitoring display for trouble-shooting
situations.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Programming Language Remarks
LD (Ladder) Relay logic / interlocks
SFC (Sequential Function Chart) State / Transition diagrams for sequential/batch
applications
ST (Structured Text) BASIC, PASCAL like programming
language
FB (Function Block) To be used / embedded in other programming
languages e.g. LD, SFC, ST
IL (Instruction List) View only mode of LD instructions
PROGRAMMING LANGUAGE USED DURING
PROGRAMING
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Sequential Function Chart (SFC)
However, ladder would be cumbersome for the engineer to build
strategies for sequencing/batching applications with state/transition
conditions. Sequential Function Chart (SFC) visual programming
editor best suited for that purpose is provided.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Structured Text (ST)
Likewise, so as to build a own library of user-defined function blocks or
being accustomed to computer languages like BASIC, PASCAL etc, the
engineer would be inclined to pick Structured Text (ST) language as the
right choice.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Data Category Data types supported
Bit BOOL Data types supported
Byte BYTE
Word WORD, DWORD, LWORD
Integer SINT, INT, DINT, LINT
Unsigned Integer USINT, UINT, UDINT, ULINT
Real REAL (Single precision), LREAL (Double precision)
Date & Time TIME, DATE, TIME_OF_DAY, DATE_AND_TIME
Text Character STRING
Array ARRAY (3-dimensional arrays, max array size of 32767
elements)
User-defined data type STRUCT
Function Block instances FB_INST
Data types supported
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
 A)Menu bar: It is the basic
menu bar of SoftMaster
Tool bar: The toolbar below the
menu bar contains buttons and
commands to access frequently
used tasks.
C)Project window: Displays the
components of the currently open
project.
D)Variable Monitoring
E)window: Used to register and
monitor variables.
F)Status bar: Display the status
of SoftMaster, the information of
the connected PLC, and so on.
G)Edit window: Displays the
current Edit window.
H)Message window: Displays
messages when the SoftMaster is
in use.
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
BEFORE CONNECT WITH PLC ENSURE:
1)USB CABLE CONNECTED BETWEEN PC AND
PLC
2)USB DRIVER INSTALLED SUCESSFULLY OR
NOT.
3)IF WANT TO CONNECT WITH ETHERNET CABLE
PLEASE ENSURE CABLE IS GOOD.
IP ADDRESS NEED TO KNOW PRESENT IN PLC
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
How to Open project Present in the PC
Step
1)Click on Project then Open Dialog Box.
2)Choose Open Project
3)Select Present Project then click in
Open Button
How to Open project from PLC
Step
1)Click on Project then Open Dialog Box.
2)Choose Open From Plc.
3)Connection Setting :Type=Usb/Ethernet
4)Connect
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
How to create new Project
Step
1)Click on project.
2)Choose New
Project
3)Fill Project
Name.
4)Select Plc
Type.
5)Choose
Programming
Language.
6)Press ok
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
HARDWARE
CONFIGURATION
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
BASIC PERAMETER SETTING NEED TO
DO ACCORDING TO REQUIREMENT
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
PROGRAMING WINDOWS
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
LOGIC FOR LIGHT ON/OFF
CREATED BY : DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
Programmable Logic Controllers MasterLogic-200
CREATED BY DEEPAK GORAI
HONEYWELL PLC ENGINEER
7008337321
THANK YOU
SINGARENI THERMAL POWER PLANT
2x600MW, JAIPUR

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Honeywell PLC TRAINING GUIDE created by deepak gorai

  • 1. ML 200 SERIES PLC TRANNING MODULE CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER
  • 2. ML200 HARDWARE DETAIL PREPARED BY DEEPAK CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 3. BASE BOARD OF PLC-MAIN AND EXPANSION CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 4. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 5. Index Part Function 1 Base attached guide hole For attaching the main base to the panel in the control panel. 2 Power module connector For installation of Power supply module. 3 CPU module connector For installation of CPU module (2 slots). 4 Module built-in connector For installation of communication modules. 5 FG terminal The ground terminal connected to the shielded pattern of PCB board. Main base of 2MLR-M06P CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 6. Projection of Module Installation CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 7. How to remove Module from slot Procedure Pictures Step Action 1 From the base, loosen the fixed screws on the upper part of the module. 2 Hold the module and thoroughly press the fixed hook of the module. 3 By pressing the hook, pull the upper part of the module from the axis of the lower part. 4 By lifting the module upward, remove the fixed projection of the module from the fixing hole. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 8. Perform the following for I/O modules more than 32 points. 1. Connect field wires onto SmartLink terminal board (external). 2. Connect SmartLink terminal board and I/O module using SmartLink cable. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 9. Please set CPU side using the switch on the CPU module (LEFT : Side A, RIGHT : Side B) Both CPU must have the different CPU side DO NOT change Boot/Normal switch settings CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 10. Please set Station no. using the rotary switch on the Extension Drive module (#1 ~ #31) CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 11. POWER SUPPLY MODULE INFORMATIONS WIRININ G DETAIL MOUNTIN G SLOT CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 12. HARDWARE: Input/Output Modules CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 13. Thermocouple Module RTD Module High Speed Counter Modules ANALOG INPUT Modules ANALOG OUTPUT Modules Position Control Modules DIGITAL INPUT Modules INPUT OUTPUT MODULES TYPES CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 14. DIGITAL INPUT MODULE Digital Input Modules Features  Available in 8, 16, 32 and 64 channels 110V AC DI cards (16 channels) available 220V AC DI cards (8 channels) available LED for channel status indication 24V DC Input Modules (8,16,32 and 64 channels) in sink/source or source only type available Photo coupler isolation CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 15. Analog Input Modules Features  High speed A/D conversion and processing (250 µs / channel) 16 bit high resolution 8 channels voltage and current modules 4 channels isolated AI card (Voltage and Current) LED for module RUN status indication Channel input signal disconnection status Each channel can be individually disabled/enabled Analog I/O Modules CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 16. Analog Output Modules Features  High speed D/A conversion and processing 16 bit high resolution 8 channels voltage and current modules 4 channels isolated AO card (Voltage and Current) LED for module RUN status indication Each channel can be individually disabled/enabled ANALOG OUTPUT MODULE CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 17. Thermocouple Module Features Isolation between channels (4 channels) High accuracy of ±0.1% (25°C) Support various input sensors (C-type sensor) Additional features like average, alarm, filter, min/max indication Monitoring and parameter settings with SoftMaster LED for module RUN status indication Item 2MLF-TC4S No of Input Channels 4 Channels Type of Input Sensor K,J,E,T,B,R,S,N,C status KTYPE- TEMP RANGE(-250 T0 1350) JTYPE- TEMP RANGE(-200 T0 1200) CTYPE- TEMP RANGE(0 T0 2300) T-250 TO 400 AND SO ON CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 18. Fast Ethernet (FEnet) Fast Ethernet Modules 2MLL-EFMT 2MLL-EFMF Ethernet Standard IEEE802.3U Protocol TCP-IP, UDP-IP Network Control Protocol (Access Method) CSMA/CD Software Firewall IP address settings in SoftMaster-NM Public Network Access DNS server and Gateway IP address setting Dynamic IP address for ADSL DHCP protocol Highway Topology (Transmission Method) Baseband Transmission Speed 10/100 Mbps 100 Mbps Physical Layer 100baseTx (T.P) 100baseFx (Fiber-Optic) Media UTP/STP, CAT5 (RJ45 connector) x62.5/125um, Multi-mode, SC connector Transmission Distance 100m (Switch/Node , UTP/STP) 2Km (Switch/Node , Fiber Optic) Max # of nodes 64 Service / Protocol HSL √ (Peer-to-Peer High Speed Link with other MasterLogic PLCs) HSL Send/Receive blocks 200 words / block, (Max. 128 blocks) MLDP √ (Experion Interface – MasterLogic Dedicated Protocol) Modbus TCP slave √ (MODBUS TCP slave protocol) P2P √ (MODBUS TCP master, User defined Protocol master) SoftMaster I/F √ Configuration Software SoftMaster-NM LEDs RUN, I/F, HS, P2P, PADT, PC, ERR, TX, RX, 10/100 Network Diagnostics Auto-scan, Ping Test, Frame Monitor, Link Monitor Current Consumption (mA) 410 630 CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 19. Serial Communicati on (Snet) Serial Interface (Snet) Modules 2MLL-C22A 2MLL-C42A 2MLL-CH2A Interface Standard RS232C – 2 ch RS422/485 – 2 ch 1 ch – RS232C 1 ch – RS422/485 Modem connection with remote devices √ - √ (only on RS232C port) Communication Settings (SoftMaster- NM) Start Bit 1 #Data Bits 7 or 8 Stop Bits 1 or 2 Parity Odd/Even/None Baud rate Options: 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 / 38400 / 57600 / 115200 bps Synchronization Asynchronous Transmission Distance 15m (extendable by modem / phone line) 500m max RS232C - 15m (extendable by modem) RS422 - 500m max Network Configuration 1:1 1:1, 1:N, N:M RS232C - 1:1 RS422 - 1:1, 1:N, N:M Station No Setting Setting range : 0-31 (Max. station No. available : 32 stations) Service / Protocol Modbus RTU / ASCII slave √ P2P √ (MODBUS RTU/ASCII master, User defined Protocol master) SoftMaster I/F √ Configuration Software SoftMaster-NM LEDs RUN, I/F, TX, RX, ERR Network Diagnostics Auto-scan, Frame Monitor, Link Monitor, Loop back Current Consumption (mA) 310 300 310 Weight (g) 121 116 119 CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 20. No. Item Specifications Related Standards2MLI-CPUU Non-redundant 2MLR-CPUH/# Redundant or Non- redundant 1 Program Execution methods Cyclic scan, Time-driven interrupts, Internal Memory interrupts 2 I/O control method Scan synchronous batch processing I/O (refresh method), Direct I/O method by program instruction 3 Program language Ladder Diagram, Sequential Function Chart, Structured Text, Instruction List (view only) 4 Number of instructions Operator 18 Basic functions 136 + real number operation function 130 + real number operation function Basic function block 43 41 Dedicated function block Special function blocks, Process function blocks Dedicated communication function blocks (P2P) 5 Processing speed (Basic instruction) LD 0.028µs/Step 0.042µs/Step MOV 0.084µs/Step 0.112µs/Step Real number operation ±: 0.392µs (S), 0.924µs (D) ¸: 0.924µs (S), 2.254µs (D) x: 0.896µs (S), 2.240µs (D) ±: 0.602µs (S), 1.078µs (D) ¸: 1.106µs (S), 2.394µs (D) x: 1.134µs (S), 2.660µs (D) S: Single real number D: Double real number 6 Program memory 7 MB 7 Max # I/O bases 8 (main + 7 extension) 31 8 Max # slots 96 372 9 Max base I/O Using 64 ch DI/DO module 6,144 (64ch * 96 slots) 23,808 (64ch*372 slots) Using 32 ch DI/DO module 3,072 (32ch * 96 slots) 11,904 (32ch*372 slots) 10 Max I/O extension distance 15m (proprietary cable) 100m (UTP cable) 2km (Fiber-optic cable) +open standards
  • 21. 11 Max Network / Remote I/O 128,000 128,000 Using network I/O 12 Flash Memory 16 MB 13 Data Memory Capacity Symbolic Variable Area (A) 512 KB (Maximum, 256 KB retain settable) Timer No point limit Time Range: 0.001 ~ 4,294,967.295 seconds (1,193hours) Occupying 20 bytes of symbolic variable area per point Counter No point limit Coefficient Range : -32,768 ~ +32,767 Occupying 8 bytes of symbolic variable area per point Direct Variable M 512 KB Fixed Area Variable R 64 KB * 2 (%RW0~%RW32767) File Register (uses flash memory) I 16 KB (%IW0.0.0~%IW127.15. 3) Input Image Area Q 16 KB (%QW0.0.0~%QW127.15.3 ) Output Image Area W 128 KB (%WW0~%WW65535) File Register (uses flash memory) Flag Variables F 4 KB System Flag K 18 KB (PID 256 loops) PID Flag L 22 KB High Speed Link Flag N 42 KB P2P Flag U 32 KB Analog Refresh Flag as VAR_GLOBAL
  • 22. 14 Program Type Allocation INIT task 1 Max Timer Interrupt tasks 32 max Internal Device Interrupt tasks 32 max Scan program Balance: 256 minus sum of above Total 256 max 15 CPU operation mode RUN, STOP, DEBUG 16 CPU restart mode Cold or warm restart 17 Self-diagnosis Watchdog timer, memory error, I/O error, battery error, power error, communication error etc. 18 Built-in Program port RS-232C(1CH) Modbus slave supporte d via RS- 232C port USB (1CH) @ 12MBPS Note: Additional program connections via Ethernet & serial communication module (locate or remote) 19 Data storage method at power off Retain area configuration via Basic parameters 20 Current consumption (mA) 960 1173 (2MLR-CPUH/T) 1360 (2MLR-CPUH/F) 21 Weight (kg) 0.12 0.257 (2MLR-CPUH/T) 0.276 (2MLR-CPUH/F) 22 Redundancy Feature Watchdog between CPUs NA Sync cable and Ring- type I/O Network Data Backup NA 1Gbps Fiber Optic, max. 200m Synchronization Method NA Configured in Redundancy parameter
  • 24. Allocation of I/O Address in Expansion base CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 25. Remote I/O bases as far as 2km can communicate with the CPU on fiber- optic networks available in both CPU as well I/O base communication slave modules CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 26. Item Specification Remarks2MLR-DBSF 2MLR-DBST 2MLR-DBSH Media Optical Electrical Mixed Max. distance between Extension bases Optical (2km) Electrical (100m) Optical (2km) Electrical (100m) Cable Spec 62.5/125 Multi- mode Fiber LC type connector (Lucent Connector) Return Loss : over 45db Loader connection Extension drive USB Range of station no. 1 ~ 31 (other no. will generate an error ) No.0: not available Install position CPU parts(CPU0 connector) in extension base Weight (g) 99 100 102 FOR PLC TO IO RACK CONNECTIVITY MODULE
  • 27. Model: 2MLR-CPUH/# Qty Remarks Max # of I/O bases 31 On either Ethernet or Fiber-optic networks Max # of slots 372 12 slots * 31 base = 372 slots Base I/O 23,808 points Using 64 ch DI/DO module 372 slots * 64 ch = 23,808 points 11,904 points Using 32 ch DI/DO module 372 slots * 32 ch = 11,904 points Network I/O (Max I/O memory) 128,000 points Using network I/O modules. Model: 2MLR-CPUH/# (Non-redundant or Redundant) CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 28. COMMUNICATION NETWORK DETAIL CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 29. DUEL RING ARCHITECTURE CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 30. Dual ring Single ring Single ring CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 31. The above diagram displays the following: 1)It displays information and base number of CPU module. 2)State indicator: It indicates state of CPU. 3)RING: If it consist of Ring topology, LED indicates On. 4)RED: If it is operated by Redundancy operation, LED indicates On. 5)MASTER: If it is in master mode, LED is On. 6)CPU-A: If CPU-A is On, LED indicates On. 7)CPU-B: If CPU-B is On, LED indicates On. 8)RUN: If operation mode is Run mode, LED indicates On. 9)STOP: If operation mode is Stop mode, LED indicates On. 10)WAR: Warning occurs in CPU, LED indicates On. 11)ERR: Error is occurs in CPU, LED indicates On. 12)Key state: Key state information of CPU. INDICATIONs on plc CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 32. SoftMaster is a software tool designed to program and debug the MasterLogic 200 PLC series CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 33. SOFTWARE INSTALLATION SYSTEM MINMUM REQUIREMENT Minimum System requirements :The following are the system requirements of SoftMaster. Item Specification Personal computer and memory A Pentium computer and 128MB memory COM port RS-232C serial port or USB port Hard disk At least 100MB or more space. Monitor should have 1024 x 768 and higher resolution Operating System Compatible with Windows XP/Vista/7System Configuration Minimum Processor 2.0 GHz Pentium IV or faster RAM 128 MB Video Resolution 1024 x 768 Hard Drive 10 GB Operating System Windows XP/SP2, Windows Vista External Interface RS232 Serial or USB CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 34. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 35. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 36. LOGIC TYPE SUPPORT IN ML200R Ladder (LD) MasterLogic-200 provides a friendly ladder (LD) programming editor, best suited for relay logic / interlocks with timers and counters. The same editor serves as online monitoring display for trouble-shooting situations. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 37. Programming Language Remarks LD (Ladder) Relay logic / interlocks SFC (Sequential Function Chart) State / Transition diagrams for sequential/batch applications ST (Structured Text) BASIC, PASCAL like programming language FB (Function Block) To be used / embedded in other programming languages e.g. LD, SFC, ST IL (Instruction List) View only mode of LD instructions PROGRAMMING LANGUAGE USED DURING PROGRAMING CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 38. Sequential Function Chart (SFC) However, ladder would be cumbersome for the engineer to build strategies for sequencing/batching applications with state/transition conditions. Sequential Function Chart (SFC) visual programming editor best suited for that purpose is provided. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 39. Structured Text (ST) Likewise, so as to build a own library of user-defined function blocks or being accustomed to computer languages like BASIC, PASCAL etc, the engineer would be inclined to pick Structured Text (ST) language as the right choice. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 40. Data Category Data types supported Bit BOOL Data types supported Byte BYTE Word WORD, DWORD, LWORD Integer SINT, INT, DINT, LINT Unsigned Integer USINT, UINT, UDINT, ULINT Real REAL (Single precision), LREAL (Double precision) Date & Time TIME, DATE, TIME_OF_DAY, DATE_AND_TIME Text Character STRING Array ARRAY (3-dimensional arrays, max array size of 32767 elements) User-defined data type STRUCT Function Block instances FB_INST Data types supported CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 41. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 42.  A)Menu bar: It is the basic menu bar of SoftMaster Tool bar: The toolbar below the menu bar contains buttons and commands to access frequently used tasks. C)Project window: Displays the components of the currently open project. D)Variable Monitoring E)window: Used to register and monitor variables. F)Status bar: Display the status of SoftMaster, the information of the connected PLC, and so on. G)Edit window: Displays the current Edit window. H)Message window: Displays messages when the SoftMaster is in use. CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 43. BEFORE CONNECT WITH PLC ENSURE: 1)USB CABLE CONNECTED BETWEEN PC AND PLC 2)USB DRIVER INSTALLED SUCESSFULLY OR NOT. 3)IF WANT TO CONNECT WITH ETHERNET CABLE PLEASE ENSURE CABLE IS GOOD. IP ADDRESS NEED TO KNOW PRESENT IN PLC CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 44. How to Open project Present in the PC Step 1)Click on Project then Open Dialog Box. 2)Choose Open Project 3)Select Present Project then click in Open Button How to Open project from PLC Step 1)Click on Project then Open Dialog Box. 2)Choose Open From Plc. 3)Connection Setting :Type=Usb/Ethernet 4)Connect CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 45. How to create new Project Step 1)Click on project. 2)Choose New Project 3)Fill Project Name. 4)Select Plc Type. 5)Choose Programming Language. 6)Press ok CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 46. HARDWARE CONFIGURATION CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 47. BASIC PERAMETER SETTING NEED TO DO ACCORDING TO REQUIREMENT CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 48. PROGRAMING WINDOWS CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 49. LOGIC FOR LIGHT ON/OFF CREATED BY : DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321
  • 50. Programmable Logic Controllers MasterLogic-200 CREATED BY DEEPAK GORAI HONEYWELL PLC ENGINEER 7008337321 THANK YOU SINGARENI THERMAL POWER PLANT 2x600MW, JAIPUR