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Continuous Gas Lift in Oil Wells, Computer Assisted Design
SPE Trondheim - April 2005.
Abstract
Gas lift system is optimized by use of
PVT data combined with fluid and multiphase
flow correlations. The aim of project is to
develop a generalized program that eliminate
the use of synthetic Gradient curves and
sensitivity of system with respect to each
parameter can be analyzed easily.
The project is mainly based on two
pressure gradient models; one is single phase
flow of compressible fluids (gas) and second is
multi-phase correlation developed by
Hagedorn and Brown3
including Griffith
correction4
of bubble flow particularly for
vertical wellbores. Different but appropriate
PVT correlations are adopted to suit the
condition.
The project is divided into two parts,
first is developing single Gas lift diagram and
second is multiple Gas lift diagrams which
facilitate to derive Equilibrium curve, usually
use to have idea of unloading valves at
different depths with varying flowrates.
Introduction
Here continuous gas lift system is
discussed, usually gas injection results in
reduction in the natural flowing gradient of the
reservoir fluid, and thus reducing the
hydrostatic component of the pressure
difference from the bottom to the top of the
well. The purpose is to bring the fluids to the
top at a desirable wellhead pressure while
keeping the bottomhole pressure at a value that
is small enough to provide good driving force
in the reservoir. This pressure drawdown must
not violate restrictions for sand control and
water or gas coning.
Other considerations also contribute in
designing. First, the gas that is injected is
produced with the reservoir fluid into the low
pressure system. Therefore, the low-pressure
separator must have sufficient gas separation
capacity to handle gas lift as well as formation
gas. If gas lift is to be used, it is even more
important from a production standpoint that
the low pressure separator be operated at the
lowest practical pressure.
Second, there exists a limit gas-liquid ratio
(GLR) above which the pressure difference in
the well will begin to increase because the
reduction in the hydrostatic pressure will be
offset by the increase in the friction pressure.
This phenomenon is elaborated in figure-4,5
and 6 with dummy data of Table-3 and 4.
Project Categorization
The project is divided into two
modules,
1. First module; develops the single point gas
lift diagram. For this purpose two pressure
gradient models are utilized,
a) Single phase (gas) compressible flow
model used for injected gas in annulus
with assumption of unlimited gas supply
and known surface injection pressure.
b) For two phase flow in tubing well known
multi-phase model by Hagedorn and
Brown3
is utilized in con-current direction.
For simplicity Linear IPR for
undersaturated oils is assumed.
)( wfRo ppjq −= .................(1)
j
q
pp o
Rwf −= .......................(2)
2. Methodology for Second module, is
adopted from Book of Well performance
by Michael Golan1
chapter-5, page-558,
the procedure is simple with tracing paper
but enough to get puzzle while
implementing in programming as it is
difficult to define depths prior to analysis,
but key sentence mentioned on page-557
i.e. development of several lift diagrams
thus gives good idea to understand physics
Page 2 of 13
of the system rather then tracing lines on
synthetic gradient curves, although the
second module develops the multi-balance
points from several gas list diagrams at
different assumed oil rates, thus giving the
equilibrium curve. This curve is
particularly important in getting idea of
placing valves specially unloading valves,
for this purpose multi-phase model is used
in two directions (con-current and
Counter-current) with respect to flow as
follows;
a) Con-current calculation uses the linear
IPR, and with that bottomhole flowing
pressure (Pwf) including only formation or
natural GLR, wellhead pressure is
determined along the depth of Well.
b) Counter-current calculations uses the
known tubing head pressure, injection gas
rate, from which injected GLR is derived
to be used in counter-current calculations;
( ) lnaturalinjectedg qGLRGLRq −= ........ (3)
natural
l
g
injected GLR
q
q
GLR += ………..(4)
Intersection of con-current and counter-
current two phase calculations thus defines
equilibrium point or node at each flowrate.
c) From that Point of Balance and
corresponding Pressure, again Gas
injection in annulus using single
compressible model, in con-current
direction is performed to give surface
injection pressure for each flowrate.
Cross-checking for the authenticity of
second module is validated with first module
at particular oil rate, and point of balance
derived by both is in considerable agreement.
Key Details
Here I will demonstrate briefly, key
equations and important procedures for flow
models and PVT correlations.
Single-Phase Compressible Flow Model
For injection of gas in annulus (counter-
current and con-current directions), the
pressure drop calculation is based on
mechanical energy balance equation; which
consists of three contributions to total pressure
drop i.e. potential (hydrostatic), kinetic energy
(velocity), friction (slippage).
FKEPE PPPP ++= ……….. (5)
where
Z
gc
g
PPE =  …………………………(6)
)(
2
2
u
g
P
c
KE =

…………………… (7)
Dg
Luf
P
c
f
F
2
2 
= …………………….… (8)
To calculate friction factor, an explicit
equation derived by chen2
based on colebook-
White implicit equation with similar accuracy
is the chen2
equation:






















+−−=
8981.0
1098.1
149.7
8257.2
log
0452.5
7065.3
log4
1
REREf
NNf
 …… (9)
Equivalent diameter while for gas injection in
annulus is defined as:
222
sin TubingODgIDCaDe
−= …… (10)
TubingODgIDCaDe
−= sin …… (11)
Two Phase Flow Model
Usually along the wellbore path
towards up, the flow segregates into two or
three phases, especially when surface pressure
or pressure at certain depth gets below bubble
point in undersaturated reservoirs. Many Gas
wells also behave in similar manner if there
Page 3 of 13
exits condensates or enough water (either
having dissolved gas in water or as free water).
Two-phase flow behavior depends
strongly on the distribution of the phases in the
wellbore, holdup phenomenon in which in-situ
denser phase being heldup relative to fast
moving lighter phase, described by holdup
V
V
y

 = …………………….… (12)
V
V
y 
 = …………………….… (13)
 yy −= 1 …………………… (14)
Where;
y
= holdup of denser phase
y = holdup of lighter phase (void fraction of
gas if gas-liquid)
V
= volume of denser phase in pipe segment
V = volume of lighter phase in pipe segment
V = Volume of pipe segment
Another measure of the holdup phenomenon is
the slip velocity, defined as the difference
between the average velocities of the phases,
actually it is not independent property from
holdup but another way of representing
holdup, superficial velocities relates slip and
holdup also. In General superficial velocities
are given by;
A
q
us

 = …………………..…… (15)
A
q
us

 = …………………..…… (16)
Hagedorn and Brown Correlation3
This correlation being widely used in
industry also Brown’s15
famous Gradient
curves were basically developed using HB
correlation. But today Mechanistic Models
provides good results then even HB.
The Hagedorn and Brown Correlation3
(now called other then bubble flow Hagedorn
and Brown Correlation3
as Griffith correlation4
is substituted as flow pattern converts to
bubble flow) were developed for vertical,
upward flow and are recommended only for
near-vertical wellbores. Details for whole
correlations can be found in original paper in
references.
The form of energy balance equation used in
Hagedorn-Brown Correlation3
is
( )
z
gu
Dg
uf
g
g
dz
dp cm
c
m
c 

++=
2/2 22


 ..…… (17)
sgslm uuu += …………………………..…… (18)
To calculate the pressure gradient with
eq-17, the liquid holdup is obtained from a
graphical correlation by Hagedorn-Brown
which is digitized for programming and the
friction factor is based on mixture Reynolds
number. The liquid holdup and hence the
average density is obtained from series of
charts using dimensionless numbers i.e. liquid
velocity number, gas velocity number, pipe
diameter number, liquid viscosity number.
The values of group numbers from
charts are then digitized to be used in program
using linear interpolation.
Checks for single phase is considered
that if computed solution GOR is greater then
producing GLR along the path then holdup
will be one, and program will eliminate using
dimensionless charts accounting for two-phase
behavior.
Griffith (Bubble flow) Correlation4
As the heart of the Hagedorn and
Brown Correlation3
is using the no-slip hold
when empirical correlation predicts a liquid
holdup value less than the no-slip holdup, then
Griffith correlation is used for bubble flow
regime.
Page 4 of 13
This correlation used a different holdup
correlation, bases the frictional pressure
gradient on the in-situ average liquid velocity,
and neglects the kinetic energy pressure
gradient, for this correlation energy balance
takes the form as;
Dg
uf
g
g
dz
dp
c
ll
c
2
2 
 += ..…………… (19)
Further details can be seen in original paper in
references4
.
PVT correlations
Gas
Here non-hydrocarbons are not taken
into account. Critical pressure and temperature
are calculated using standing5
dry hydrocarbon
correlations. For gas compressibility Factor
(Z-Factor) Dranchuk, P.M, & Abu. Kassem
J.H6
and for gas viscosity Dempsey, J.R7
correlations are used.
Oil
Bubble point pressure is determined by
standing8
. Solution GOR i.e. Rs by standing8
Dead oil viscosity by Begg16
and Beggs and
Robinson9
.Bubble point viscosity by chew and
connally10
using functional relation of Beggs
and Robinson9
. Undersaturated oil viscosity by
Vazquez and Beggs11
. Bubble point oil
formation volume factor by Standing12
California crude oils, undersaturated oil FVF
by Vazquez and Beggs11
, while undersaturated
oil compressibility is computed by standing13
.
Water
Water is not taken into account but can
be included in program, as program has option
but commented for simplicity.
Modules Description and Examples
Module-1:
This module with first sheet as INPUT DATA
gets data from user as in table-1 and calculates
the parameters for Gas lift Diagram by
pressing button “Calculate single Injection
point”
Here dummy well is defined by taking some
data from examples of Well performance by
Michael Golan1
chapter-5 and Petroleum
Production Systems by M.J.Economides14
.
Results of the calculations are generated by
program in RESULTS sheet. The figure-1 for
Gas lift is then updated accordingly, that
defines key parameters as required in any Gas
Lift diagram specially tubing head pressure,
Point of balance and point of injection for
which linear interpolation is used.
Note: here ∆Pvalve is parameter input from user,
as it depends on manufacturers supplied values
and considered beyond the scope for this time,
but can be implemented using orifice through
put equations.
Module-2:
This module gets data in sheet INPUT
DATAEQ as in table-2, in table user have to
provide appropriate assumed values for
different flowrates on which system has to be
analyzed. After entering data calculations can
be performed using button “Calculate
EQUILIBRIUM Points” Results will be
printed in sheet RESULTSEQ, and based on
those results Figure-2 defining several Lift
diagrams will be demonstrated, while based on
those values figure-3 will define the
equilibrium curve i.e. this curve displays the
relationship between the downhole injection
depth and the corresponding pressure
downstream of the downhole orifice.
Note: here option for ∆ Pvalve is provided which
can be neglected as being not good option as
far as calculation procedure is concern.
In input table Gas flowrate and
formation GLR must be provided that uses Eq-
3 to calculate injected GLR and thus from
provided tubing head pressure finds the two-
Page 5 of 13
phase pressure gradient from wellhead to total
depth.
While as mentioned earlier Pwf will be
used from IPR equation-2 with provided
natural GLR and then pressure gradient will be
find in con-current direction to tubing head.
Finally after interpolating balance point
values from above two-phase curves, program
will find Gas injection Gradient from solution
node (point of balance) to surface. Thus
completing the Gas Lift Diagram.
Iterative procedure Adopted
Pressure
In all programs Newton-Raphson
iterative (set tolerance) procedure is used.
Rung-Kutta and Euler may be implemented
but avoided at this time.
Temperature
For simplicity and lack of data, linear
relation between top and bottom temperatures
is used. Model has the capacity to utilized
famous correlation by Shiu. K.S. and Beggs17
flowing temperature in oil wells.
Program Authenticity
Validity of program is checked with
synthetic data of book well performance1
example 5.7-5.8, and of book Petroleum
Production Systems by M.J.Economides14
examples 19.1 to 19.6.
Table-1 and Table-2 are data from worked
examples while figure-1, figure-2 and figure-3,
are outputs which are in good agreement but as
the books uses the gradient curves so
difference is acceptable.
Different checks are provided in the
program to tackle erroneous input data and to
avoid overflow. Especially the digitized chart
values of Hagedorn and Brown Correlation3
are avoided to be extrapolated ahead and
beyond the chart’s start and end point values
as this gives erroneous results specially for
calculating Holdup with dimensionless
numbers i.e. holdup factor, liquid viscosity
number (corrected) and pipe diameter number
charts.
Limit GLR Example
This phenomenon is shown from both
Modules, with input data in Table-3 and
Table-4, while figure-4, figure-5 and figure-6,
provides inset how large values of GLR can
cause hydrostatic component dominated by
friction pressure drop.
Nomenclature
PVT = Pressure-Volume-Temperature
IPR = Inflow Performance Relation
Pwf = Bottomhole flowing pressure
GLR = Gas-Liquid Ratio, SCF/STB
GOR = Gas-Oil Ratio, SCF/STB
injectedGLR =Injected Gas-Oil Ratio, SCF/STB
naturalGLR = Natural (Formation) Gas Liquid
Ration, SCF/STB
=P Total pressure drop, psi
= PEP Potential energy pressure drop, psi
= KEP Kinetic Energy Pressure drop, psi
= FP Friction pressure drop, psi
=g Earth’s Gravitational acceleration, 32.174
ft/sec2
=cg Earth’s Gravitational constant, 32.174
ft/sec2
= Density, Ibm/ft3
=Z Elevation Difference, FT
2
u = Velocity difference, ft/sec
2
u = Velocity, ft/sec
ff =Fanning Friction Factor
L = Length, FT
D= conduit diameter, inch
ε = relative roughness factor, dimensionless
NRE = Reynolds number
De = Equivalent Diameter, inch
De2
= Equivalent Diameter, inch
CasingID=inside Diameter of Casing, inch
TubingOD= Outside Diameter of tubing, inch
Page 6 of 13
=gq Gas Phase Flow Rate, CF/day
=lq Liquid Phase Flow Rate, bbl/day
y
= holdup of denser phase
y = holdup of lighter phase (void fraction of
gas if gas-liquid)
V
= volume of denser phase in pipe segment
V = volume of lighter phase in pipe segment
V = Volume of pipe segment
=su Superficial Velocity, Gas (light) Phase,
ft/sec
=su Superficial Velocity, Oil (Dense) Phase,
ft/sec
q = Light Phase Flow rate. CFT/day
q = Dense Phase Flow rate. CFT/day
A = Area of Conduit, sq-ft
HB = Hagedorn and Brown
=
dz
dp
Pressure gradient, psi/ft
= In-situ average density, Ibm/ft3
f =friction factor
mu =mixture velocity, ft/sec
=sgu Superficial Velocity, Gas (light) Phase,
ft/sec
=slu Superficial Velocity, Oil (Dense) Phase,
ft/sec
l = In-situ liquid density,Ibm/ft3
lu = In-situ average liquid velocity
∆ Pvalve = Pressure Drop across Gas Lift Valve
List of Figures
Figure 1: Single Gas Lift Diagram................... 9
Figure 2: Multiple Gas Lift Diagram............... 9
Figure 3: Equilibrium Curve.......................... 10
Figure 4: Very High GLR leads Flattening of
Tubing Gradient Curves.......................... 12
Figure 5: High GLR effect in Multiple Gas
Lift Diagram............................................ 13
Figure 6: Equilibrium Curve shifts Balance
Points to total Depth................................ 13
List of Tables
Table 1: Input table for Single Gas Lift
Diagram.....................................................8
Table 2: Input table for Equilibrium curve.......8
Table 3: Input for Limit GLR check from
Single Gas Lift diagram...........................11
Table 4: Input for Limit GLR check in multi
Gas Lift Diagram .....................................11
References
1. Golan, M. and Whitson, C.H.,”Well
Performance, 2nd
Ed, prentice Hall,
Englewood cliffs, NJ, 1991.
2. Chen, N.H.,”An Explicit Equation for
Friction Factor in pipe,
Ind.Eng.Chem.Fund” 18:296, 1979.
3. Hagedorn, A.R., and Brown, K.E.,”
Experimental Study of pressure Gradients
occurring during continuous Two-phase
flow in small diameter vertical conduits,”
JPT, 475-484, April, 1965.
4. Griffith, P ., Willis, B. B., ”Two-Phase
Slug Flow,” J. Heat Transfer, trans.
ASME,Ser.D,83,307-320,
5. Standing, M.B, .:Volumetric and Phase
behavior of oil Field Hydrocarbon
Systems, SPE, Richardson, Texas (1981)
6. Dranchuk, P.M, & Abu. Kassem J.H.,
“Calculation of Z – Factor for natural
gases using equation of state”, JCPT, July
– Sept., 1975, PP, 34-36.
7. Dempsey, J.R., “Computer Routine Treats
Gas Viscosity as a Variable”, Oil & Gas
Journal, Aug. 16, 1965, PP.141-143.
8. Standing.M.B.: Oil-System Correlations,
P.P Hankbook (ed.),McGraw-Hill Books
Co.Inc., Newyork City (1962)
9. Beggs, H.D. and Robinson, J.R.:”
Estimating the Viscosity of crude oil
Systems,” JPT (September 1975)1140.
10. Chew,J.N and Connally,C.A,:”A Viscosity
Correlation for Gas-Saturated Crude
Oils,” Trans.,AIME (1959)216,23
Page 7 of 13
11. Vazquez,M. and Beggs,H.D.:”Correlations
for fluid Physical Property
Prediction,”JPT (june 1980) 968
12. Standing. M.B.: “Pressure-Volume-
Temperature Correlation for Mixtures of
California Oils and Gases,” Drill & Prod.
Prac. (1947) 275.
13. Standing, M.B.: Petroleum Engneering
Data Book, Norwegian Inst of Technology,
Trondheim Norway (1974)
14. M.J.Economides, A.Daniel Hill, Christine
Ehlig-Economides., ”Petroleum
Production Systems”, prentice Hall,
Englewood cliffs, NJ, 07632 (1994).
15. Brown, K.E., The Technology of Artificial
Lift Methods, Vol.1, Pennwell Books,
Tulsa, OK1977.
16. Beggs, H.D.:”Oil System Correlations,”
Petroleum Engineering Handbook, SPE,
Richardson, TX (1987) Chap.22.
17. Shiu, K.C. and Beggs, H.D.:”Predicting
Temperatures in Flowing oil Wells,”
J.Energy Res.Tech., (March 1980);
Trans.AIME.
Page 8 of 13
Table 1: Input table for Single Gas Lift Diagram
Table 2: Input table for Equilibrium curve
Page 9 of 13
900
1131 2550
266
1021, 5322
635
913, 4982
5660
2000
4000
6000
8000
10000
0 500 1000 1500 2000 2500 3000
Pressure, psia
Depth,ft
Gas Gradient Line
Dead Tubing Fluid Gradient
Tubing fluid Gradient from Point of Balance
Tubing Fluid Gradient from Point of Injection
Single Gas Lift Diagram
Color Code for Numbers:
OOO =Surface Gas Injection Pressure, psia
OOO =Bottomhole Gas Injection Pressure, psia
OOO =Wellhead Pressure, psia (from Point of Balance, after injection)
OOO =Wellhead Pressure, psia (from Point of Injection, after injection)
OOO =Wellhead Pressure, psia (before Injection, Dead Gradient)
OOO =Pressure(psia), & Depth(ft) @ Point of Balance
OOO =Pressure(psia), & Depth(ft) @ Point of Injeciton
OOO =Bottomhole flowing Pressure(psia),@ Total depth, or Mid perfs
Figure 1: Single Gas Lift Diagram
Multiple Gas Lift Diagram
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
0 500 1000 1500 2000 2500 3000
Pressure, psia
Depth,FT
Tubing Lifted Traverse TPR @Qo
(stb/day)= 200
Tubing Lifted Traverse TPR @Qo
(stb/day)= 400
Tubing Lifted Traverse TPR @Qo
(stb/day)= 600
Tubing Lifted Traverse TPR @Qo
(stb/day)= 800
Tubing Lifted Traverse TPR @Qo
(stb/day)= 1000
Inflow Dead Traverse IPR @Qo
(stb/day)= 200
Inflow Dead Traverse IPR @Qo
(stb/day)= 400
Inflow Dead Traverse IPR @Qo
(stb/day)= 600
Inflow Dead Traverse IPR @Qo
(stb/day)= 800
Inflow Dead Traverse IPR @Qo
(stb/day)= 1000
Inj.Gas Gradient from
POB,psia@STB/day= 200
Inj.Gas Gradient from
POB,psia@STB/day= 400
Inj.Gas Gradient from
POB,psia@STB/day= 600
Inj.Gas Gradient from
POB,psia@STB/day= 800
Inj.Gas Gradient from
POB,psia@STB/day= 1000
Figure 2: Multiple Gas Lift Diagram
Page 10 of 13
Equilibrium Curve
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
0 500 1000 1500 2000 2500
Equilibrium Pressure, psia
EquilibriumDepth,FT
0 500 1000 1500 2000 2500
Oil Rates (assumed), STB/Day
Equilibrium Curve
@Balanced Points
Equilibrium Curve
@Injection Points
(DP Valve included)
Oil Rates
Corresponding to
Balance Points
Oil Rates
corresponding to
Injection Points (DP
valve included)
Figure 3: Equilibrium Curve
Page 11 of 13
Table 3: Input for Limit GLR check from
Single Gas Lift diagram
Table 4: Input for Limit GLR check in
multi Gas Lift Diagram
Page 12 of 13
Figure 4: Very High GLR leads Flattening of Tubing Gradient Curves
Page 13 of 13
Multiple Gas Lift Diagram
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
0 500 1000 1500 2000 2500 3000 3500 4000
Pressure, psia
Depth,FT
Tubing Lifted Traverse TPR @Qo
(stb/day)= 200
Tubing Lifted Traverse TPR @Qo
(stb/day)= 400
Tubing Lifted Traverse TPR @Qo
(stb/day)= 600
Tubing Lifted Traverse TPR @Qo
(stb/day)= 800
Tubing Lifted Traverse TPR @Qo
(stb/day)= 1000
Inflow Dead Traverse IPR @Qo
(stb/day)= 200
Inflow Dead Traverse IPR @Qo
(stb/day)= 400
Inflow Dead Traverse IPR @Qo
(stb/day)= 600
Inflow Dead Traverse IPR @Qo
(stb/day)= 800
Inflow Dead Traverse IPR @Qo
(stb/day)= 1000
Inj.Gas Gradient from
POB,psia@STB/day= 200
Inj.Gas Gradient from
POB,psia@STB/day= 400
Inj.Gas Gradient from
POB,psia@STB/day= 600
Inj.Gas Gradient from
POB,psia@STB/day= 800
Inj.Gas Gradient from
POB,psia@STB/day= 1000
Figure 5: High GLR effect in Multiple Gas Lift Diagram
Equilibrium Curve
9000
10000
11000
2600 2650 2700 2750 2800 2850 2900 2950 3000
Equilibrium Pressure, psia
EquilibriumDepth,FT
0 500 1000 1500 2000 2500 3000
Oil Rates (assumed), STB/Day
Equilibrium
Curve
@Balanced
Points
Equilibrium
Curve
@Injection
Points (DP
Valve
included)
Oil Rates
Correspond
ing to
Balance
Points
Oil Rates
correspondi
ng to
Injection
Points (DP
valve
included)
Figure 6: Equilibrium Curve shifts Balance Points to total Depth

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Gas lift cad-model-project report

  • 1. Page 1 of 13 Continuous Gas Lift in Oil Wells, Computer Assisted Design SPE Trondheim - April 2005. Abstract Gas lift system is optimized by use of PVT data combined with fluid and multiphase flow correlations. The aim of project is to develop a generalized program that eliminate the use of synthetic Gradient curves and sensitivity of system with respect to each parameter can be analyzed easily. The project is mainly based on two pressure gradient models; one is single phase flow of compressible fluids (gas) and second is multi-phase correlation developed by Hagedorn and Brown3 including Griffith correction4 of bubble flow particularly for vertical wellbores. Different but appropriate PVT correlations are adopted to suit the condition. The project is divided into two parts, first is developing single Gas lift diagram and second is multiple Gas lift diagrams which facilitate to derive Equilibrium curve, usually use to have idea of unloading valves at different depths with varying flowrates. Introduction Here continuous gas lift system is discussed, usually gas injection results in reduction in the natural flowing gradient of the reservoir fluid, and thus reducing the hydrostatic component of the pressure difference from the bottom to the top of the well. The purpose is to bring the fluids to the top at a desirable wellhead pressure while keeping the bottomhole pressure at a value that is small enough to provide good driving force in the reservoir. This pressure drawdown must not violate restrictions for sand control and water or gas coning. Other considerations also contribute in designing. First, the gas that is injected is produced with the reservoir fluid into the low pressure system. Therefore, the low-pressure separator must have sufficient gas separation capacity to handle gas lift as well as formation gas. If gas lift is to be used, it is even more important from a production standpoint that the low pressure separator be operated at the lowest practical pressure. Second, there exists a limit gas-liquid ratio (GLR) above which the pressure difference in the well will begin to increase because the reduction in the hydrostatic pressure will be offset by the increase in the friction pressure. This phenomenon is elaborated in figure-4,5 and 6 with dummy data of Table-3 and 4. Project Categorization The project is divided into two modules, 1. First module; develops the single point gas lift diagram. For this purpose two pressure gradient models are utilized, a) Single phase (gas) compressible flow model used for injected gas in annulus with assumption of unlimited gas supply and known surface injection pressure. b) For two phase flow in tubing well known multi-phase model by Hagedorn and Brown3 is utilized in con-current direction. For simplicity Linear IPR for undersaturated oils is assumed. )( wfRo ppjq −= .................(1) j q pp o Rwf −= .......................(2) 2. Methodology for Second module, is adopted from Book of Well performance by Michael Golan1 chapter-5, page-558, the procedure is simple with tracing paper but enough to get puzzle while implementing in programming as it is difficult to define depths prior to analysis, but key sentence mentioned on page-557 i.e. development of several lift diagrams thus gives good idea to understand physics
  • 2. Page 2 of 13 of the system rather then tracing lines on synthetic gradient curves, although the second module develops the multi-balance points from several gas list diagrams at different assumed oil rates, thus giving the equilibrium curve. This curve is particularly important in getting idea of placing valves specially unloading valves, for this purpose multi-phase model is used in two directions (con-current and Counter-current) with respect to flow as follows; a) Con-current calculation uses the linear IPR, and with that bottomhole flowing pressure (Pwf) including only formation or natural GLR, wellhead pressure is determined along the depth of Well. b) Counter-current calculations uses the known tubing head pressure, injection gas rate, from which injected GLR is derived to be used in counter-current calculations; ( ) lnaturalinjectedg qGLRGLRq −= ........ (3) natural l g injected GLR q q GLR += ………..(4) Intersection of con-current and counter- current two phase calculations thus defines equilibrium point or node at each flowrate. c) From that Point of Balance and corresponding Pressure, again Gas injection in annulus using single compressible model, in con-current direction is performed to give surface injection pressure for each flowrate. Cross-checking for the authenticity of second module is validated with first module at particular oil rate, and point of balance derived by both is in considerable agreement. Key Details Here I will demonstrate briefly, key equations and important procedures for flow models and PVT correlations. Single-Phase Compressible Flow Model For injection of gas in annulus (counter- current and con-current directions), the pressure drop calculation is based on mechanical energy balance equation; which consists of three contributions to total pressure drop i.e. potential (hydrostatic), kinetic energy (velocity), friction (slippage). FKEPE PPPP ++= ……….. (5) where Z gc g PPE =  …………………………(6) )( 2 2 u g P c KE =  …………………… (7) Dg Luf P c f F 2 2  = …………………….… (8) To calculate friction factor, an explicit equation derived by chen2 based on colebook- White implicit equation with similar accuracy is the chen2 equation:                       +−−= 8981.0 1098.1 149.7 8257.2 log 0452.5 7065.3 log4 1 REREf NNf  …… (9) Equivalent diameter while for gas injection in annulus is defined as: 222 sin TubingODgIDCaDe −= …… (10) TubingODgIDCaDe −= sin …… (11) Two Phase Flow Model Usually along the wellbore path towards up, the flow segregates into two or three phases, especially when surface pressure or pressure at certain depth gets below bubble point in undersaturated reservoirs. Many Gas wells also behave in similar manner if there
  • 3. Page 3 of 13 exits condensates or enough water (either having dissolved gas in water or as free water). Two-phase flow behavior depends strongly on the distribution of the phases in the wellbore, holdup phenomenon in which in-situ denser phase being heldup relative to fast moving lighter phase, described by holdup V V y   = …………………….… (12) V V y   = …………………….… (13)  yy −= 1 …………………… (14) Where; y = holdup of denser phase y = holdup of lighter phase (void fraction of gas if gas-liquid) V = volume of denser phase in pipe segment V = volume of lighter phase in pipe segment V = Volume of pipe segment Another measure of the holdup phenomenon is the slip velocity, defined as the difference between the average velocities of the phases, actually it is not independent property from holdup but another way of representing holdup, superficial velocities relates slip and holdup also. In General superficial velocities are given by; A q us   = …………………..…… (15) A q us   = …………………..…… (16) Hagedorn and Brown Correlation3 This correlation being widely used in industry also Brown’s15 famous Gradient curves were basically developed using HB correlation. But today Mechanistic Models provides good results then even HB. The Hagedorn and Brown Correlation3 (now called other then bubble flow Hagedorn and Brown Correlation3 as Griffith correlation4 is substituted as flow pattern converts to bubble flow) were developed for vertical, upward flow and are recommended only for near-vertical wellbores. Details for whole correlations can be found in original paper in references. The form of energy balance equation used in Hagedorn-Brown Correlation3 is ( ) z gu Dg uf g g dz dp cm c m c   ++= 2/2 22    ..…… (17) sgslm uuu += …………………………..…… (18) To calculate the pressure gradient with eq-17, the liquid holdup is obtained from a graphical correlation by Hagedorn-Brown which is digitized for programming and the friction factor is based on mixture Reynolds number. The liquid holdup and hence the average density is obtained from series of charts using dimensionless numbers i.e. liquid velocity number, gas velocity number, pipe diameter number, liquid viscosity number. The values of group numbers from charts are then digitized to be used in program using linear interpolation. Checks for single phase is considered that if computed solution GOR is greater then producing GLR along the path then holdup will be one, and program will eliminate using dimensionless charts accounting for two-phase behavior. Griffith (Bubble flow) Correlation4 As the heart of the Hagedorn and Brown Correlation3 is using the no-slip hold when empirical correlation predicts a liquid holdup value less than the no-slip holdup, then Griffith correlation is used for bubble flow regime.
  • 4. Page 4 of 13 This correlation used a different holdup correlation, bases the frictional pressure gradient on the in-situ average liquid velocity, and neglects the kinetic energy pressure gradient, for this correlation energy balance takes the form as; Dg uf g g dz dp c ll c 2 2   += ..…………… (19) Further details can be seen in original paper in references4 . PVT correlations Gas Here non-hydrocarbons are not taken into account. Critical pressure and temperature are calculated using standing5 dry hydrocarbon correlations. For gas compressibility Factor (Z-Factor) Dranchuk, P.M, & Abu. Kassem J.H6 and for gas viscosity Dempsey, J.R7 correlations are used. Oil Bubble point pressure is determined by standing8 . Solution GOR i.e. Rs by standing8 Dead oil viscosity by Begg16 and Beggs and Robinson9 .Bubble point viscosity by chew and connally10 using functional relation of Beggs and Robinson9 . Undersaturated oil viscosity by Vazquez and Beggs11 . Bubble point oil formation volume factor by Standing12 California crude oils, undersaturated oil FVF by Vazquez and Beggs11 , while undersaturated oil compressibility is computed by standing13 . Water Water is not taken into account but can be included in program, as program has option but commented for simplicity. Modules Description and Examples Module-1: This module with first sheet as INPUT DATA gets data from user as in table-1 and calculates the parameters for Gas lift Diagram by pressing button “Calculate single Injection point” Here dummy well is defined by taking some data from examples of Well performance by Michael Golan1 chapter-5 and Petroleum Production Systems by M.J.Economides14 . Results of the calculations are generated by program in RESULTS sheet. The figure-1 for Gas lift is then updated accordingly, that defines key parameters as required in any Gas Lift diagram specially tubing head pressure, Point of balance and point of injection for which linear interpolation is used. Note: here ∆Pvalve is parameter input from user, as it depends on manufacturers supplied values and considered beyond the scope for this time, but can be implemented using orifice through put equations. Module-2: This module gets data in sheet INPUT DATAEQ as in table-2, in table user have to provide appropriate assumed values for different flowrates on which system has to be analyzed. After entering data calculations can be performed using button “Calculate EQUILIBRIUM Points” Results will be printed in sheet RESULTSEQ, and based on those results Figure-2 defining several Lift diagrams will be demonstrated, while based on those values figure-3 will define the equilibrium curve i.e. this curve displays the relationship between the downhole injection depth and the corresponding pressure downstream of the downhole orifice. Note: here option for ∆ Pvalve is provided which can be neglected as being not good option as far as calculation procedure is concern. In input table Gas flowrate and formation GLR must be provided that uses Eq- 3 to calculate injected GLR and thus from provided tubing head pressure finds the two-
  • 5. Page 5 of 13 phase pressure gradient from wellhead to total depth. While as mentioned earlier Pwf will be used from IPR equation-2 with provided natural GLR and then pressure gradient will be find in con-current direction to tubing head. Finally after interpolating balance point values from above two-phase curves, program will find Gas injection Gradient from solution node (point of balance) to surface. Thus completing the Gas Lift Diagram. Iterative procedure Adopted Pressure In all programs Newton-Raphson iterative (set tolerance) procedure is used. Rung-Kutta and Euler may be implemented but avoided at this time. Temperature For simplicity and lack of data, linear relation between top and bottom temperatures is used. Model has the capacity to utilized famous correlation by Shiu. K.S. and Beggs17 flowing temperature in oil wells. Program Authenticity Validity of program is checked with synthetic data of book well performance1 example 5.7-5.8, and of book Petroleum Production Systems by M.J.Economides14 examples 19.1 to 19.6. Table-1 and Table-2 are data from worked examples while figure-1, figure-2 and figure-3, are outputs which are in good agreement but as the books uses the gradient curves so difference is acceptable. Different checks are provided in the program to tackle erroneous input data and to avoid overflow. Especially the digitized chart values of Hagedorn and Brown Correlation3 are avoided to be extrapolated ahead and beyond the chart’s start and end point values as this gives erroneous results specially for calculating Holdup with dimensionless numbers i.e. holdup factor, liquid viscosity number (corrected) and pipe diameter number charts. Limit GLR Example This phenomenon is shown from both Modules, with input data in Table-3 and Table-4, while figure-4, figure-5 and figure-6, provides inset how large values of GLR can cause hydrostatic component dominated by friction pressure drop. Nomenclature PVT = Pressure-Volume-Temperature IPR = Inflow Performance Relation Pwf = Bottomhole flowing pressure GLR = Gas-Liquid Ratio, SCF/STB GOR = Gas-Oil Ratio, SCF/STB injectedGLR =Injected Gas-Oil Ratio, SCF/STB naturalGLR = Natural (Formation) Gas Liquid Ration, SCF/STB =P Total pressure drop, psi = PEP Potential energy pressure drop, psi = KEP Kinetic Energy Pressure drop, psi = FP Friction pressure drop, psi =g Earth’s Gravitational acceleration, 32.174 ft/sec2 =cg Earth’s Gravitational constant, 32.174 ft/sec2 = Density, Ibm/ft3 =Z Elevation Difference, FT 2 u = Velocity difference, ft/sec 2 u = Velocity, ft/sec ff =Fanning Friction Factor L = Length, FT D= conduit diameter, inch ε = relative roughness factor, dimensionless NRE = Reynolds number De = Equivalent Diameter, inch De2 = Equivalent Diameter, inch CasingID=inside Diameter of Casing, inch TubingOD= Outside Diameter of tubing, inch
  • 6. Page 6 of 13 =gq Gas Phase Flow Rate, CF/day =lq Liquid Phase Flow Rate, bbl/day y = holdup of denser phase y = holdup of lighter phase (void fraction of gas if gas-liquid) V = volume of denser phase in pipe segment V = volume of lighter phase in pipe segment V = Volume of pipe segment =su Superficial Velocity, Gas (light) Phase, ft/sec =su Superficial Velocity, Oil (Dense) Phase, ft/sec q = Light Phase Flow rate. CFT/day q = Dense Phase Flow rate. CFT/day A = Area of Conduit, sq-ft HB = Hagedorn and Brown = dz dp Pressure gradient, psi/ft = In-situ average density, Ibm/ft3 f =friction factor mu =mixture velocity, ft/sec =sgu Superficial Velocity, Gas (light) Phase, ft/sec =slu Superficial Velocity, Oil (Dense) Phase, ft/sec l = In-situ liquid density,Ibm/ft3 lu = In-situ average liquid velocity ∆ Pvalve = Pressure Drop across Gas Lift Valve List of Figures Figure 1: Single Gas Lift Diagram................... 9 Figure 2: Multiple Gas Lift Diagram............... 9 Figure 3: Equilibrium Curve.......................... 10 Figure 4: Very High GLR leads Flattening of Tubing Gradient Curves.......................... 12 Figure 5: High GLR effect in Multiple Gas Lift Diagram............................................ 13 Figure 6: Equilibrium Curve shifts Balance Points to total Depth................................ 13 List of Tables Table 1: Input table for Single Gas Lift Diagram.....................................................8 Table 2: Input table for Equilibrium curve.......8 Table 3: Input for Limit GLR check from Single Gas Lift diagram...........................11 Table 4: Input for Limit GLR check in multi Gas Lift Diagram .....................................11 References 1. Golan, M. and Whitson, C.H.,”Well Performance, 2nd Ed, prentice Hall, Englewood cliffs, NJ, 1991. 2. Chen, N.H.,”An Explicit Equation for Friction Factor in pipe, Ind.Eng.Chem.Fund” 18:296, 1979. 3. Hagedorn, A.R., and Brown, K.E.,” Experimental Study of pressure Gradients occurring during continuous Two-phase flow in small diameter vertical conduits,” JPT, 475-484, April, 1965. 4. Griffith, P ., Willis, B. B., ”Two-Phase Slug Flow,” J. Heat Transfer, trans. ASME,Ser.D,83,307-320, 5. Standing, M.B, .:Volumetric and Phase behavior of oil Field Hydrocarbon Systems, SPE, Richardson, Texas (1981) 6. Dranchuk, P.M, & Abu. Kassem J.H., “Calculation of Z – Factor for natural gases using equation of state”, JCPT, July – Sept., 1975, PP, 34-36. 7. Dempsey, J.R., “Computer Routine Treats Gas Viscosity as a Variable”, Oil & Gas Journal, Aug. 16, 1965, PP.141-143. 8. Standing.M.B.: Oil-System Correlations, P.P Hankbook (ed.),McGraw-Hill Books Co.Inc., Newyork City (1962) 9. Beggs, H.D. and Robinson, J.R.:” Estimating the Viscosity of crude oil Systems,” JPT (September 1975)1140. 10. Chew,J.N and Connally,C.A,:”A Viscosity Correlation for Gas-Saturated Crude Oils,” Trans.,AIME (1959)216,23
  • 7. Page 7 of 13 11. Vazquez,M. and Beggs,H.D.:”Correlations for fluid Physical Property Prediction,”JPT (june 1980) 968 12. Standing. M.B.: “Pressure-Volume- Temperature Correlation for Mixtures of California Oils and Gases,” Drill & Prod. Prac. (1947) 275. 13. Standing, M.B.: Petroleum Engneering Data Book, Norwegian Inst of Technology, Trondheim Norway (1974) 14. M.J.Economides, A.Daniel Hill, Christine Ehlig-Economides., ”Petroleum Production Systems”, prentice Hall, Englewood cliffs, NJ, 07632 (1994). 15. Brown, K.E., The Technology of Artificial Lift Methods, Vol.1, Pennwell Books, Tulsa, OK1977. 16. Beggs, H.D.:”Oil System Correlations,” Petroleum Engineering Handbook, SPE, Richardson, TX (1987) Chap.22. 17. Shiu, K.C. and Beggs, H.D.:”Predicting Temperatures in Flowing oil Wells,” J.Energy Res.Tech., (March 1980); Trans.AIME.
  • 8. Page 8 of 13 Table 1: Input table for Single Gas Lift Diagram Table 2: Input table for Equilibrium curve
  • 9. Page 9 of 13 900 1131 2550 266 1021, 5322 635 913, 4982 5660 2000 4000 6000 8000 10000 0 500 1000 1500 2000 2500 3000 Pressure, psia Depth,ft Gas Gradient Line Dead Tubing Fluid Gradient Tubing fluid Gradient from Point of Balance Tubing Fluid Gradient from Point of Injection Single Gas Lift Diagram Color Code for Numbers: OOO =Surface Gas Injection Pressure, psia OOO =Bottomhole Gas Injection Pressure, psia OOO =Wellhead Pressure, psia (from Point of Balance, after injection) OOO =Wellhead Pressure, psia (from Point of Injection, after injection) OOO =Wellhead Pressure, psia (before Injection, Dead Gradient) OOO =Pressure(psia), & Depth(ft) @ Point of Balance OOO =Pressure(psia), & Depth(ft) @ Point of Injeciton OOO =Bottomhole flowing Pressure(psia),@ Total depth, or Mid perfs Figure 1: Single Gas Lift Diagram Multiple Gas Lift Diagram 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 0 500 1000 1500 2000 2500 3000 Pressure, psia Depth,FT Tubing Lifted Traverse TPR @Qo (stb/day)= 200 Tubing Lifted Traverse TPR @Qo (stb/day)= 400 Tubing Lifted Traverse TPR @Qo (stb/day)= 600 Tubing Lifted Traverse TPR @Qo (stb/day)= 800 Tubing Lifted Traverse TPR @Qo (stb/day)= 1000 Inflow Dead Traverse IPR @Qo (stb/day)= 200 Inflow Dead Traverse IPR @Qo (stb/day)= 400 Inflow Dead Traverse IPR @Qo (stb/day)= 600 Inflow Dead Traverse IPR @Qo (stb/day)= 800 Inflow Dead Traverse IPR @Qo (stb/day)= 1000 Inj.Gas Gradient from POB,psia@STB/day= 200 Inj.Gas Gradient from POB,psia@STB/day= 400 Inj.Gas Gradient from POB,psia@STB/day= 600 Inj.Gas Gradient from POB,psia@STB/day= 800 Inj.Gas Gradient from POB,psia@STB/day= 1000 Figure 2: Multiple Gas Lift Diagram
  • 10. Page 10 of 13 Equilibrium Curve 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 0 500 1000 1500 2000 2500 Equilibrium Pressure, psia EquilibriumDepth,FT 0 500 1000 1500 2000 2500 Oil Rates (assumed), STB/Day Equilibrium Curve @Balanced Points Equilibrium Curve @Injection Points (DP Valve included) Oil Rates Corresponding to Balance Points Oil Rates corresponding to Injection Points (DP valve included) Figure 3: Equilibrium Curve
  • 11. Page 11 of 13 Table 3: Input for Limit GLR check from Single Gas Lift diagram Table 4: Input for Limit GLR check in multi Gas Lift Diagram
  • 12. Page 12 of 13 Figure 4: Very High GLR leads Flattening of Tubing Gradient Curves
  • 13. Page 13 of 13 Multiple Gas Lift Diagram 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 0 500 1000 1500 2000 2500 3000 3500 4000 Pressure, psia Depth,FT Tubing Lifted Traverse TPR @Qo (stb/day)= 200 Tubing Lifted Traverse TPR @Qo (stb/day)= 400 Tubing Lifted Traverse TPR @Qo (stb/day)= 600 Tubing Lifted Traverse TPR @Qo (stb/day)= 800 Tubing Lifted Traverse TPR @Qo (stb/day)= 1000 Inflow Dead Traverse IPR @Qo (stb/day)= 200 Inflow Dead Traverse IPR @Qo (stb/day)= 400 Inflow Dead Traverse IPR @Qo (stb/day)= 600 Inflow Dead Traverse IPR @Qo (stb/day)= 800 Inflow Dead Traverse IPR @Qo (stb/day)= 1000 Inj.Gas Gradient from POB,psia@STB/day= 200 Inj.Gas Gradient from POB,psia@STB/day= 400 Inj.Gas Gradient from POB,psia@STB/day= 600 Inj.Gas Gradient from POB,psia@STB/day= 800 Inj.Gas Gradient from POB,psia@STB/day= 1000 Figure 5: High GLR effect in Multiple Gas Lift Diagram Equilibrium Curve 9000 10000 11000 2600 2650 2700 2750 2800 2850 2900 2950 3000 Equilibrium Pressure, psia EquilibriumDepth,FT 0 500 1000 1500 2000 2500 3000 Oil Rates (assumed), STB/Day Equilibrium Curve @Balanced Points Equilibrium Curve @Injection Points (DP Valve included) Oil Rates Correspond ing to Balance Points Oil Rates correspondi ng to Injection Points (DP valve included) Figure 6: Equilibrium Curve shifts Balance Points to total Depth