Fuel Oil System for Oil Fired Boilers

1. FUEL OIL SYSTEM

2. 1. FUEL OILS
1. H.F.O. Heavy fuel oil ( residual, blends & crudes );
2. D.F.O. Diesel fuel oil or M.D.O. Marine Diesel oil or light fuel oil ( in
restricted sense )
1.1.1 Residuals are residues from various refinery processes;
1.1.2 Blends are fuel oil mixtures of different viscosity to obtain a
product of desired viscosity and density.
1.1.3 Crudes: natural mixtures consisting of hydrocarbons + sulphur,
nitrogen and / or oxygen derivatives of hydrocarbons.

3. 1. FUEL OILS
1. H.F.O. Heavy fuel oil ( residual, blends & crudes );
2. D.F.O. Diesel fuel oil or M.D.O. Marine Diesel oil or light fuel oil ( in
restricted sense )
1.1.1 Residuals are residues from various rafinery processes;
1.1.2 Blends are fuel oil mixtures of different viscosity to obtain a
product of desired viscosity and density.
1.1.3 Crudes: natural mixtures consisting of hydrocarbons + sulphur,
nitrogen and / or oxygen derivatives of hydrocarbons.
2. FUEL VISCOSITY
Internal resistance of a fluid to relative movement. Oil is more viscous
when cold. Viscosity is measured in Redwood Universal, Saybolt
Universal, Saybolt Furol and Engler, but most commonly in kinematic
cSt.

4. 3. PURPOSE OF THE FUEL OIL SYSTEM
To store, transfer & clean the oil prior to injection.
4. SEPARATE FUEL OIL SYSTEMS
4.1 H.F.O. Heavy fuel oil → in navigation;
4.2 D.F.O. Diesel fuel oil / or M.D.O. Marine Diesel oil / or light fuel oil →
in manuvering.

5. 5. FROM THE DOUBLE BOTTOM TO THE ENGINE

6. 5. FROM THE DOUBLE BOTTOM TO THE ENGINE
5.1 Oil is taken from the double bottom tanks and pumped into a
settling tank.
5.2 Then it is heated in the settling tank ( the sediment and the water
are drawn off. )
5.3 Next, the fuel is purified in a centrifuge ( a centrifuge is a unit
usually consisting of a purifier and a clarifier.)
5.3.1. A purifier eliminates contaminants and a clarifier
eliminates high density impurities).
5.4 Then it is admitted into a service tank.
5.5 From the service tank the oil is passed through a heated buffer
tank to the booster pumps ( or fuel delivery pump ).
5.5.1 Buffer tank or a mixing tank:
a) H.F.O. and M.D.O. are mixed in it;
b) it recives a surplus fuel not consumed by engine
5.6 Eventualy it is discharged into injection system through a fuel
heater, viscosity regulator and a fine filter.

13. 6. SAFETY DEVICES
6.1 Low tank level alarm signals that a level in the tank is too low.
6.2 Pressure loss alarm indicates a pressure drop below permissible
limits.
6.3 Viscosity regulator* controls fuel oil temperature, i.e. viscosity)

15. 6. SAFETY DEVICES
6.1 Low tank level alarm signals that a level in the tank is too low.
6.2 Pressure loss alarm indicates a pressure drop below permissible
limits.
6.3 Viscosity regulator* controls fuel oil temperature, i.e. viscosity)
6.4 Pressure regulating valve ensures constant pressure at the fuel
main;
6.5 Quick close valves are valves having collapsable briage and may
be closed from outside machinery space.
6.6 Emergency remote cut-out switches fitted to the pumps and
actuated in case of emergency.

16.  Gear pump rotates at about 40 rpm
 Fuel inlet / supply is close to the heater discharge
 The fuel is discharged through a capillary tube
 The pressure diference between each end of the tube is directly proportional
to the viscosity of oil flowing through it.
 Pressures are measured with Bourdon tubes and compared to read as
viscosity.
 Pressures are fed to a differential presure transmitter which can
automatically operate the heater control to maintain fuel viscosity within close
limits

17. 7. COMBUSTION

19. 8. FACTORS LEADING TO GOOD COMBUSTION
8.1 VISCOSITY
It must be low enough to ensure correct atomisation at the fuel
injection. When fuel oil is heated its viscosity is reduced.

20. 8. FACTORS LEADING TO GOOD COMBUSTION
8.1 VISCOSITY
It must be low enough to ensure correct atomisation at the fuel
injection. When fuel oil is heated its viscosity is reduced.
8.2 ATOMISATION
Is splitting up the fuel into very small droplets. The size of a droplet
depends upon:
a) the atomizer holes;
b) pressure difference between the fuel pump
c) discharge and that of the compressed air in the combustion
chamber.

22. 8.3 PENETRATION
Is the distance the oil droplets travel into combustion space before
mixing with air and igniting.

24. Penetration depends upon:
a) atomisation;
b) velocity leaving the injector
c) conditions within the combustion chamber
It is desirable that the fuel penetrates into the whole combustion
space but it should not impinge on the internal surface before
burning.

25. Penetration depends upon:
a) atomisation;
b) velocity leaving the injector
c) conditions within the combustion chamber
It is desirable that the fuel penetrates into the whole combustion
space but it should not impinge on the internal surface before
burning.
8.4 TURBULENCE
Is the movement of the compressed air and fuel within a combustion
space before combustion occurs.

27. Turbulence is caused by :
a) swirl, which is impared due to the air entry at scavange ports
b) fuel spray pattern
c) piston crown shape
Turbulence improves fuel and air mixing for effective and rapid
combustion.

30. 9. FUEL INJECTORS
They are inserted into fuel valve pocket of the engine cylinder.
Injectors can be fitted centrally ( simetrical fuel spray ) or in other
way depending upon the position of exhaust valves.

33. 9. FUEL INJECTORS
They are inserted into fuel valve pocket of the engine cylinder.
Injectors can be fitted centrally ( simetrical fuel spray ) or in other
way depending upon the position of exhaust valves.
Defects:
a) choking due to dirt;
b) inadeqate cooling ( high t. → carbon building up on the atomiser;)
( low t. → external corrosion )
Testing:
Fuel injectors must be regulary overhauled;
After assembly an injector is tested with a test pump ( operating
pressure and fuel spray );
There should be no leakages.

34. 9.1 COOLING
 By circulating water or oil through cooling passages.
 Heavy fuel injectors are fitted with water cooled nozzles.
 If there were no cooling, the nozzles would become too hot and
liable to carbon deposits.

36. 9.2 VALVE BODY OR NOZZLE HOLDER CONTAINS
 spring,
 compression nut,
 intermediate spindle,
 fuel oil passages,
 cooling passages

38. 9.2 VALVE BODY OR NOZZLE HOLDER CONTAINS
 spring,
 compression nut,
 intermediate spindle,
 fuel oil passages,
 cooling passages
The body of an injector has a hardened surface.
The nozzle or atomiser is secured by a compression nut / retaining nut
/ spring adjusting nut.
A dowel is fitted to ensure that fuel oil passages and cooling water
passages are aligned.
The needle valve and the atomiser are kept as one unit.

39. 9.3 FUEL INJECTOR NEEDLE VALVE

41. 9.3 FUEL INJECTOR NEEDLE VALVE
 Spring loaded non-return needle valve ( 1 ) is lapped in a bore of an
atomiser ( 2 ).
 The pump supplies fuel oil through the oil fuel passage ( 6 ).
 The upper chamber ( 3 ) is charged with fuel and sealed by needle
valve ( 1 ).
 The lower chamber ( 5 ) is sealed with mitre seat ( 4 ), also making
an effective oil seal.
 Atomiser holes ( 7 ) are used for discharging the fuel through them
at a high pressure.

44. 9.4 NOZZLES
9.4.1. Purpose
 The fuel is injected at high velocity through small holes in
the injector nozzle and the fine spray penetrates throughout
the combustion chamber.
 the injection must be sharp to avoid deterioration of spray
into a dribble or jets.

45. 9.4 NOZZLES
9.4.1. Purpose
 The fuel is injected at high velocity through small holes in
the injector nozzle and the fine spray penetrates throughout
the combustion chamber.
 the injection must be sharp to avoid deterioration of spray
into a dribble or jets.
9.4.2. Opening pressure
 Usually about 600 bar ( for medium speed diesel engines)

46. 9.4 NOZZLES
9.4.1. Purpose
 The fuel is injected at high velocity through small holes in
the injector nozzle and the fine spray penetrates throughout
the combustion chamber.
 the injection must be sharp to avoid deterioration of spray
into a dribble or jets.
9.4.2. Opening pressure
 Usually about 600 bar ( for medium speed diesel engines)
9.4.3 Types
 Multi orifice type.
 The disposition of holes & their number depend upon the
combustion chamber design.