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FPSO/FSO
Automation
Reliable Control and
Automation Solutions
for Offshore Applications
Engineering
Workstations Hydraulic Power Unit Master Control Station
Power Management Sys
Generator Control
ICSS/DCS
SIS F&G Alarms & Detector
PCS
Eletrical and Process Control Systems
Water Tank
Separator
Re-injection
Inlet
Subsea
Production Manifold
Subsea Wellheads
FPSO
Measurements & Control
Valves and Chokes
Analyzers Flow Computers Transmitters
LT
FT
TT
PT
Production
Umbilicals
Actuators
Control Valves
Choke Valves
Introduction
INTECH has been in the Oil & Gas industry for over 23 years, and recognizes the signi cant level of complexity demanded by FPSO,
FSO and subsea projects. Hindrances ranging from political and environmental concerns to location and system reliability risks erect
barriers in making reliable decisions for end users.
INTECH helps its customers be at ease about key project and operation decisions concerning automation systems. INTECH’s
portfolio spans services on 15 FPSO/FSO vessels with solutions ranging from design, engineering and commissioning of MCS and
ICSS to long-term resident maintenance services for automation and instrumentation systems. INTECH s commitment to excellence
and strict compliance to international and OEM standards ensures safe, reliable and timely project execution followed by seamless
operations.
Solutions Offered
Master Control Station (MCS)
Vendor-neutral MCS
Interconnectivity between different vendors’ subsea equipment
Singular set of controls for all variations of subsea equipment
Open Architecture Easily modi ed and quick availability
Wellhead Hydraulic Control Panel
Single and multiple Wellhead Control Panels
Removable drawer module type or integrated xed assemblies
Fully enclosed assembly with the Hydraulic Power Unit
Local and remote operation enabled system
Option for SCADA based control
Alarm Management and Advanced Reporting Solutions
Provides alarm management and rationalization to reduce
needless alarms and operator loading
Ensures smoother operation and quicker operator response
Dashboards and enterprise reporting allow easy logging and
reporting at all corporate levels
ZERO INCIDEN
100,000 man-hour servic
without Lost Time Injurie
Days Away From Work (D
Integrated Control Systems
Complete offering including basic PLC and RTUs to fully integrated
ICSS systems and third party startup & commissioning
Vendor neutral automation systems expertise
Proven for reducing operating costs and improving facility safety
and ef ciency
Hydraulic Power Unit
The heart of subsea production equipment
Provides hydraulics to actuate subsea devices in extreme
pressures
Provides high availability and reliability
INTECH provides Engineering, Design and Integration of HPUs
Single source integration of MCS and HPU for subsea operations
On-Call Operations & Maintenance Solutions
Resident Operations & Maintenance Solutions
Remote Operations & Maintenance Support
Operations & Maintenance Training Solutions
Operations & Maintenance
Control Room
Historian
Operator
Workstations
Engineering
Workstations Telemetry & Navigation Aids
stems
Relays Speed Drives Switchgear MCC Servers SCADA RTU
Oil Processing
Gas Processing
Oil Metering Offloading-Hose
Oil Pumping Station
Storage Tanks
Offloading
Compressors Gas Metering
Offloading
Storage Tanks
Flaring
Re-injection
Pipeline
Supply & Services Services Only
Legend: (INTECH s Offerings)
Electric Power Unit
Designed to cater for unique requirements
Signal-over-power / hybrid copper and ber umbilical interface
Developed in close collaboration with subsea vendors to ensure
system integrity
Power and Energy Management
Ensures suf cient power for operating conditions
Monitors & controls load and status of generator sets & power
system
Improves reliability of electrical distribution and optimizes
generation
Designed on tested and proven load sharing and load shedding
philosophies
Solutions customized to local requirements across the world
Condition Monitoring Systems
Monitors facility equipment, predicts and performs maintenance
against foreseeable outages
Improves uninterrupted plant usage
Identi es and predicts possible equipment wear out
Dedicated maintenance support team available separately
Power Management System
Complete power management including loadshedding, load inhibit
and essential bus recovery
Extensive simulation for trainings and understanding eletrical
network control
Customizable & scalable in size, performance and functionality with
capability to integrate with supervisory & subordinate systems
Control Loop Performance Optimization
Measurement, diagnosis and optimization solution for all critical
control loops on a vessel
Improves assets’ life and productivity
CCTV, LAN, WIFI, Control Buildings
Seamlessly integrate with disparate control systems
Provide transparent visibility at the highest corporate levels
Eases the lives of plant & business managers
NT MILESTONE
ces on FPSOs across the world
es (LTI), and 3000 days without
DAFW) from occupational injuries
Operations & Maintenance History (O&M)
Long term O&M service contracts on six FPSO vessels in Nigeria and Angola since 2007
Highly trained multi-disciplinary O&M staff with average 8-10 years of experience
Experience of ICSS startup, commissioning and O&M, Analyzers maintenance, and advanced solutions for
offshore assets including thirteen FPSO/FSO vessels around the world
Over 1,000,000 man-hours without any incidents or injuries
All this is further enhanced with over 2000 man-years of experience in system design, engineering,
commissioning and maintenance
Fire & Gas/Safety Integrated Systems
Constantly monitor facility activity for hazardous conditions
High quality SIL3 and industrial standards compliant systems
Tightly integrated with the main control system to enhance overall
facility availability and reliability
Seamless integration reducing project, maintenance and shutdown
costs
Vendor Neutral -
Why IN
Global Presence
Complete Life-cycle Services
Detail
Engi
Commissioning
& Startup
Testing
IFAT / FAT
Integration
LIFE
MANA
S
t
a
n
d
a
r
d
s
C
P
r
o
cess
Project M
I
n
t
e
g
r
a
t
e
d
A
p
p
l
i
c
ation Sys
Vendor
Efficient
Delivery
Project Foot Print in 35+ Countries with
of ces in 14 countries around the World
- Best Fit Design
NTECH
Experience
2000+
Engineering
Man-Years
23+
Business
years
l Design &
ineering
PreFEED/ FEED
Operation &
Maintenance
Conceptual Design
/Feasibility Study
ECYCLE
AGEMENT
C
e
r
t
i
f
i
c
a
t
i
o
n
s
odes
Optimiza
t
i
o
n
Management
stems
D
a
t
a
M
a
n
a
g
e
m
e
n
t
r Neutral
Safe & Reliable
Operations
Best Fit
Solution
What Our Customers Say...
Project Manager
Project Supervisor Sr. Engineer
“I would like to commend INTECH's on-site
team for going beyond individual primary
responsibilities, exhibiting a diverse skill set
to progress towards project completion.”
“After successful commissioning I would
express my satisfaction at duly meeting
the project schedule. The work was done in
most professional manner and we shall
favourably consider your company for
future work.”
“INTECH exceeded all our expectations
during project execution, right from design
to project management. We will be
recommending INTECH for future projects.”
OEM
End User EPC
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such
companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes,
trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided
solely by INTECH. © 2015. All rights reserved by INTECH Process Automation Inc.
facebook.com/Intechprocessautomation
linkedin.com/company/intech-process-automation
Americas
Europe Office
World HQ
INTECH Process Automation Inc.
4903 W. Sam Houston Parkway N. Suite A-100
Houston, TX 77041, USA
Tel: +1 713 849 1000
Fax: +1 713 856 0785
INTECH Process Automation SARL
168 Avenue Charles de Gaulle,
92 522 Neuilly-sur-seine Cedex, France
eusales@intechww.com
INTECH Process Automation Perú S.A.C.
Calle Juan Del Carpio N° 195,
San Isidro, LIMA-PERU
Tel: 511 606 6849, Cel: 51 982117562
CIS
INTECH Process Automation LLP.
5A Erniyazova Str. Atyrau,
Kazakhstan
Tel: +7 7122 32 01 16
Fax: +7 7122 32 00 52
Middle East
International HQ
INTECH Process Automation FZCO
P.O. Box 61479, Office No. 16618 Lob 16,
Jebel Ali, Dubai, United Arab Emirates
Tel: +971 4 8808423
Fax: +971 4 8876553
P.O. Box 61479, WT01FD06,
Jebel Ali, Dubai United Arab Emirates
Tel: +971 4 8810056
Fax: +971 4 8810057
North Africa Operations
Tel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.
G-201 Al-Salah Tower,
P.O. Box 4270, Al-Khobar - 31952,
Kingdom Of Saudi Arabia
Tel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br.
470, Italian City, Erbil, Iraq
Tel: +964 780 131 2198, +964 750 309 3766
Mnawi Basha, Basra, Iraq
Tel: +964 780 131 2198, +964 770 831 9073
Asia Pacific
INTECH Process Automation Pte. Ltd.
21 Merchant Road #04-01,
Royal Merukh S.E.A Building,
Singapore 058267
Tel: +65 6828 9128
Fax: +65 6828 9112
PT INTECH Process Automation
Rukan Permata Senayan,
Blok C Nomor 5, 4th Floor
Jalan Tentara Pelajar, Kebayoran Lama,
Jakarta Selatan. 12210 Indonesia.
Telephone & Fax : +62 21 579 49 444
South Asia
INTECH Process Automation (Pvt.) Ltd.
2nd Floor, Commercial Building #2,
PCSIR Society Phase II,
Lahore Pakistan 54782
Tel: +92 42 111 468 324, 3531 2509/11
Fax: +92 42 3531 4149
INTECH Process Automation (Shanghai) Co. Ltd.
Room 1605C, 16F Feidiao International Building,
No.1065 Zhaojiabang Road, Xuhui District,
Shanghai 200030 – P.R.C.
Tel: +86 21 2426 1951
Fax: +86 21 2426 1877
Africa
africasales@intechww.com
Sales Email: sales@intechww.com
General E-mail: info@intechww.com
INTECH Process Automation Nigeria Ltd.
64B, Abacha Link Road, G.R.A. III,
Port Harcourt, Rivers State, Nigeria
Tel: +234 0 84462776
Dream Plaza, 4th Floor,
7, Bishop Aboyade Cole Street,
Off Adetokunbo Ademola Street,
VI Lagos, Nigeria
Tel: +234 805 9330560
INTECH Process Automation Inc.
(Sucursal de Angola)
Esc. n. 309/310, 3º Andar - Edíficio Cunene,
Belas Business Park, Talatona, Luanda,
Republica de Angola
Tel: +244 222 720 471
Fax: +1 281 377 3455
aosales@intechww.com
ngsales@intechww.com
www.intechww.com
Vendor Expertise Standards & Certifications

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Fpso fso automation

  • 1. FPSO/FSO Automation Reliable Control and Automation Solutions for Offshore Applications
  • 2. Engineering Workstations Hydraulic Power Unit Master Control Station Power Management Sys Generator Control ICSS/DCS SIS F&G Alarms & Detector PCS Eletrical and Process Control Systems Water Tank Separator Re-injection Inlet Subsea Production Manifold Subsea Wellheads FPSO Measurements & Control Valves and Chokes Analyzers Flow Computers Transmitters LT FT TT PT Production Umbilicals Actuators Control Valves Choke Valves Introduction INTECH has been in the Oil & Gas industry for over 23 years, and recognizes the signi cant level of complexity demanded by FPSO, FSO and subsea projects. Hindrances ranging from political and environmental concerns to location and system reliability risks erect barriers in making reliable decisions for end users. INTECH helps its customers be at ease about key project and operation decisions concerning automation systems. INTECH’s portfolio spans services on 15 FPSO/FSO vessels with solutions ranging from design, engineering and commissioning of MCS and ICSS to long-term resident maintenance services for automation and instrumentation systems. INTECH s commitment to excellence and strict compliance to international and OEM standards ensures safe, reliable and timely project execution followed by seamless operations. Solutions Offered Master Control Station (MCS) Vendor-neutral MCS Interconnectivity between different vendors’ subsea equipment Singular set of controls for all variations of subsea equipment Open Architecture Easily modi ed and quick availability Wellhead Hydraulic Control Panel Single and multiple Wellhead Control Panels Removable drawer module type or integrated xed assemblies Fully enclosed assembly with the Hydraulic Power Unit Local and remote operation enabled system Option for SCADA based control Alarm Management and Advanced Reporting Solutions Provides alarm management and rationalization to reduce needless alarms and operator loading Ensures smoother operation and quicker operator response Dashboards and enterprise reporting allow easy logging and reporting at all corporate levels ZERO INCIDEN 100,000 man-hour servic without Lost Time Injurie Days Away From Work (D Integrated Control Systems Complete offering including basic PLC and RTUs to fully integrated ICSS systems and third party startup & commissioning Vendor neutral automation systems expertise Proven for reducing operating costs and improving facility safety and ef ciency Hydraulic Power Unit The heart of subsea production equipment Provides hydraulics to actuate subsea devices in extreme pressures Provides high availability and reliability INTECH provides Engineering, Design and Integration of HPUs Single source integration of MCS and HPU for subsea operations On-Call Operations & Maintenance Solutions Resident Operations & Maintenance Solutions Remote Operations & Maintenance Support Operations & Maintenance Training Solutions Operations & Maintenance
  • 3. Control Room Historian Operator Workstations Engineering Workstations Telemetry & Navigation Aids stems Relays Speed Drives Switchgear MCC Servers SCADA RTU Oil Processing Gas Processing Oil Metering Offloading-Hose Oil Pumping Station Storage Tanks Offloading Compressors Gas Metering Offloading Storage Tanks Flaring Re-injection Pipeline Supply & Services Services Only Legend: (INTECH s Offerings) Electric Power Unit Designed to cater for unique requirements Signal-over-power / hybrid copper and ber umbilical interface Developed in close collaboration with subsea vendors to ensure system integrity Power and Energy Management Ensures suf cient power for operating conditions Monitors & controls load and status of generator sets & power system Improves reliability of electrical distribution and optimizes generation Designed on tested and proven load sharing and load shedding philosophies Solutions customized to local requirements across the world Condition Monitoring Systems Monitors facility equipment, predicts and performs maintenance against foreseeable outages Improves uninterrupted plant usage Identi es and predicts possible equipment wear out Dedicated maintenance support team available separately Power Management System Complete power management including loadshedding, load inhibit and essential bus recovery Extensive simulation for trainings and understanding eletrical network control Customizable & scalable in size, performance and functionality with capability to integrate with supervisory & subordinate systems Control Loop Performance Optimization Measurement, diagnosis and optimization solution for all critical control loops on a vessel Improves assets’ life and productivity CCTV, LAN, WIFI, Control Buildings Seamlessly integrate with disparate control systems Provide transparent visibility at the highest corporate levels Eases the lives of plant & business managers NT MILESTONE ces on FPSOs across the world es (LTI), and 3000 days without DAFW) from occupational injuries Operations & Maintenance History (O&M) Long term O&M service contracts on six FPSO vessels in Nigeria and Angola since 2007 Highly trained multi-disciplinary O&M staff with average 8-10 years of experience Experience of ICSS startup, commissioning and O&M, Analyzers maintenance, and advanced solutions for offshore assets including thirteen FPSO/FSO vessels around the world Over 1,000,000 man-hours without any incidents or injuries All this is further enhanced with over 2000 man-years of experience in system design, engineering, commissioning and maintenance Fire & Gas/Safety Integrated Systems Constantly monitor facility activity for hazardous conditions High quality SIL3 and industrial standards compliant systems Tightly integrated with the main control system to enhance overall facility availability and reliability Seamless integration reducing project, maintenance and shutdown costs
  • 4. Vendor Neutral - Why IN Global Presence Complete Life-cycle Services Detail Engi Commissioning & Startup Testing IFAT / FAT Integration LIFE MANA S t a n d a r d s C P r o cess Project M I n t e g r a t e d A p p l i c ation Sys Vendor Efficient Delivery Project Foot Print in 35+ Countries with of ces in 14 countries around the World
  • 5. - Best Fit Design NTECH Experience 2000+ Engineering Man-Years 23+ Business years l Design & ineering PreFEED/ FEED Operation & Maintenance Conceptual Design /Feasibility Study ECYCLE AGEMENT C e r t i f i c a t i o n s odes Optimiza t i o n Management stems D a t a M a n a g e m e n t r Neutral Safe & Reliable Operations Best Fit Solution
  • 6. What Our Customers Say... Project Manager Project Supervisor Sr. Engineer “I would like to commend INTECH's on-site team for going beyond individual primary responsibilities, exhibiting a diverse skill set to progress towards project completion.” “After successful commissioning I would express my satisfaction at duly meeting the project schedule. The work was done in most professional manner and we shall favourably consider your company for future work.” “INTECH exceeded all our expectations during project execution, right from design to project management. We will be recommending INTECH for future projects.” OEM End User EPC * Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH. © 2015. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomation linkedin.com/company/intech-process-automation Americas Europe Office World HQ INTECH Process Automation Inc. 4903 W. Sam Houston Parkway N. Suite A-100 Houston, TX 77041, USA Tel: +1 713 849 1000 Fax: +1 713 856 0785 INTECH Process Automation SARL 168 Avenue Charles de Gaulle, 92 522 Neuilly-sur-seine Cedex, France eusales@intechww.com INTECH Process Automation Perú S.A.C. Calle Juan Del Carpio N° 195, San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562 CIS INTECH Process Automation LLP. 5A Erniyazova Str. Atyrau, Kazakhstan Tel: +7 7122 32 01 16 Fax: +7 7122 32 00 52 Middle East International HQ INTECH Process Automation FZCO P.O. Box 61479, Office No. 16618 Lob 16, Jebel Ali, Dubai, United Arab Emirates Tel: +971 4 8808423 Fax: +971 4 8876553 P.O. Box 61479, WT01FD06, Jebel Ali, Dubai United Arab Emirates Tel: +971 4 8810056 Fax: +971 4 8810057 North Africa Operations Tel: +971 55 607 3230, +971 553768482 INTECH Process Automation Inc. Br. G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952, Kingdom Of Saudi Arabia Tel: +966 13 8966052, +966 13 8966053 INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766 Mnawi Basha, Basra, Iraq Tel: +964 780 131 2198, +964 770 831 9073 Asia Pacific INTECH Process Automation Pte. Ltd. 21 Merchant Road #04-01, Royal Merukh S.E.A Building, Singapore 058267 Tel: +65 6828 9128 Fax: +65 6828 9112 PT INTECH Process Automation Rukan Permata Senayan, Blok C Nomor 5, 4th Floor Jalan Tentara Pelajar, Kebayoran Lama, Jakarta Selatan. 12210 Indonesia. Telephone & Fax : +62 21 579 49 444 South Asia INTECH Process Automation (Pvt.) Ltd. 2nd Floor, Commercial Building #2, PCSIR Society Phase II, Lahore Pakistan 54782 Tel: +92 42 111 468 324, 3531 2509/11 Fax: +92 42 3531 4149 INTECH Process Automation (Shanghai) Co. Ltd. Room 1605C, 16F Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District, Shanghai 200030 – P.R.C. Tel: +86 21 2426 1951 Fax: +86 21 2426 1877 Africa africasales@intechww.com Sales Email: sales@intechww.com General E-mail: info@intechww.com INTECH Process Automation Nigeria Ltd. 64B, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, Nigeria Tel: +234 0 84462776 Dream Plaza, 4th Floor, 7, Bishop Aboyade Cole Street, Off Adetokunbo Ademola Street, VI Lagos, Nigeria Tel: +234 805 9330560 INTECH Process Automation Inc. (Sucursal de Angola) Esc. n. 309/310, 3º Andar - Edíficio Cunene, Belas Business Park, Talatona, Luanda, Republica de Angola Tel: +244 222 720 471 Fax: +1 281 377 3455 aosales@intechww.com ngsales@intechww.com www.intechww.com Vendor Expertise Standards & Certifications