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Forecasting
Dr. K. M. Salah Uddin
Associate Professor
Department of Management Information Systems
University of Dhaka
© 2014 Pearson Education, Inc.
Outline
▶ What Is Forecasting?
▶ The Strategic Importance of
Forecasting
▶ Seven Steps in the Forecasting
System
▶ Forecasting Approaches
What is Forecasting?
► Process of predicting a
future event
► Underlying basis
of all business
decisions
► Production
► Inventory
► Personnel
► Facilities
??
1. Short-range forecast
► Up to 1 year, generally less than 3 months
► Purchasing, job scheduling, workforce levels,
job assignments, production levels
2. Medium-range forecast
► 3 months to 3 years
► Sales and production planning, budgeting
3. Long-range forecast
► 3+ years
► New product planning, facility location,
research and development
Forecasting Time Horizons
Distinguishing Differences
1. Medium/long range forecasts deal with more
comprehensive issues and support
management decisions regarding planning
and products, plants and processes
2. Short-term forecasting usually employs
different methodologies than longer-term
forecasting
3. Short-term forecasts tend to be more
accurate than longer-term forecasts
Types of Forecasts
1. Economic forecasts
► Address business cycle – inflation rate, money
supply, housing starts, etc.
2. Technological forecasts
► Predict rate of technological progress
► Impacts development of new products
3. Demand forecasts
► Predict sales of existing products and services
Strategic Importance of
Forecasting
► Supply-Chain Management – Good
supplier relations, advantages in product
innovation, cost and speed to market
► Human Resources – Hiring, training,
laying off workers
► Capacity – Capacity shortages can result
in undependable delivery, loss of
customers, loss of market share
Seven Steps in Forecasting
1. Determine the use of the forecast
2. Select the items to be forecasted
3. Determine the time horizon of the
forecast
4. Select the forecasting model(s)
5. Gather the data needed to make the
forecast
6. Make the forecast
7. Validate and implement results
The Realities!
► Forecasts are seldom perfect,
unpredictable outside factors may
impact the forecast
► Most techniques assume an
underlying stability in the system
► Product family and aggregated
forecasts are more accurate than
individual product forecasts
Forecasting Approaches
► Used when situation is vague and
little data exist
► New products
► New technology
► Involves intuition, experience
► e.g., forecasting sales on Internet
Qualitative Methods
Forecasting Approaches
► Used when situation is ‘stable’ and
historical data exist
► Existing products
► Current technology
► Involves mathematical techniques
► e.g., forecasting sales of color
televisions
Quantitative Methods
Overview of Qualitative Methods
1. Jury of executive opinion
► Pool opinions of high-level experts,
sometimes augment by statistical
models
2. Delphi method
► Panel of experts, queried iteratively
Overview of Qualitative Methods
3. Sales force composite
► Estimates from individual salespersons
are reviewed for reasonableness, then
aggregated
4. Market Survey
► Ask the customer
► Involves small group of high-level experts
and managers
► Group estimates demand by working
together
► Combines managerial experience with
statistical models
► Relatively quick
► ‘Group-think’
disadvantage
Jury of Executive Opinion
Delphi Method
► Iterative group
process, continues
until consensus is
reached
► 3 types of
participants
► Decision makers
► Staff
► Respondents
Staff
(Administering
survey)
Decision Makers
(Evaluate responses
and make decisions)
Respondents
(People who can make
valuable judgments)
Sales Force Composite
► Each salesperson projects his or her
sales
► Combined at district and national
levels
► Sales reps know customers’ wants
► May be overly optimistic
Overview of Quantitative
Approaches
1. Naive approach
2. Moving averages
3. Exponential
smoothing
4. Trend projection
5. Linear regression
Time-series
models
Associative
model
► Set of evenly spaced numerical data
► Obtained by observing response
variable at regular time periods
► Forecast based only on past values, no
other variables important
► Assumes that factors influencing past
and present will continue influence in
future
Time-Series Forecasting
Trend
Seasonal
Cyclical
Random
Time-Series Components
Components of DemandDemandforproductorservice
| | | |
1 2 3 4
Time (years)
Average demand
over 4 years
Trend
component
Actual demand
line
Random variation
Figure 4.1
Seasonal peaks
► Persistent, overall upward or
downward pattern
► Changes due to population,
technology, age, culture, etc.
► Typically several years duration
Trend Component
► Regular pattern of up and down
fluctuations
► Due to weather, customs, etc.
► Occurs within a single year
Seasonal Component
PERIOD LENGTH “SEASON” LENGTH NUMBER OF “SEASONS” IN PATTERN
Week Day 7
Month Week 4 – 4.5
Month Day 28 – 31
Year Quarter 4
Year Month 12
Year Week 52
► Repeating up and down movements
► Affected by business cycle, political,
and economic factors
► Multiple years duration
► Often causal or
associative
relationships
Cyclical Component
0 5 10 15 20
► Erratic, unsystematic, ‘residual’
fluctuations
► Due to random variation or unforeseen
events
► Short duration
and nonrepeating
Random Component
M T W T
F
Naive Approach
► Assumes demand in next
period is the same as
demand in most recent period
► e.g., If January sales were 68, then
February sales will be 68
► Sometimes cost effective and
efficient
► Can be good starting point
► MA is a series of arithmetic means
► Used if little or no trend
► Used often for smoothing
► Provides overall impression of data
over time
Moving Average Method
Moving average =
demand in previous n periodså
n
Moving Average Example
MONTH ACTUAL SHED SALES 3-MONTH MOVING AVERAGE
January 10
February 12
March 13
April 16
May 19
June 23
July 26
August 30
September 28
October 18
November 16
December 14
(10 + 12 + 13)/3 = 11 2/3
(12 + 13 + 16)/3 = 13 2/3
(13 + 16 + 19)/3 = 16
(16 + 19 + 23)/3 = 19 1/3
(19 + 23 + 26)/3 = 22 2/3
(23 + 26 + 30)/3 = 26 1/3
(29 + 30 + 28)/3 = 28
(30 + 28 + 18)/3 = 25 1/3
(28 + 18 + 16)/3 = 20 2/3
10
12
13
► Used when some trend might be
present
► Older data usually less important
► Weights based on experience and
intuition
Weighted Moving Average
=
Weight for period n( ) Demand in period n( )( )å
Weightså
Weighted
moving
average
Weighted Moving Average
MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED MOVING AVERAGE
January 10
February 12
March 13
April 16
May 19
June 23
July 26
August 30
September 28
October 18
November 16
December 14
WEIGHTS APPLIED PERIOD
3 Last month
2 Two months ago
1 Three months ago
6 Sum of the weights
Forecast for this month =
3 x Sales last mo. + 2 x Sales 2 mos. ago + 1 x Sales 3 mos. ago
Sum of the weights
[(3 x 13) + (2 x 12) + (10)]/6 = 12 1/6
10
12
13
Weighted Moving Average
MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED MOVING AVERAGE
January 10
February 12
March 13
April 16
May 19
June 23
July 26
August 30
September 28
October 18
November 16
December 14
[(3 x 13) + (2 x 12) + (10)]/6 = 12 1/6
10
12
13
[(3 x 16) + (2 x 13) + (12)]/6 = 14 1/3
[(3 x 19) + (2 x 16) + (13)]/6 = 17
[(3 x 23) + (2 x 19) + (16)]/6 = 20 1/2
[(3 x 26) + (2 x 23) + (19)]/6 = 23 5/6
[(3 x 30) + (2 x 26) + (23)]/6 = 27 1/2
[(3 x 28) + (2 x 30) + (26)]/6 = 28 1/3
[(3 x 18) + (2 x 28) + (30)]/6 = 23 1/3
[(3 x 16) + (2 x 18) + (28)]/6 = 18 2/3
► Increasing n smooths the forecast but
makes it less sensitive to changes
► Does not forecast trends well
► Requires extensive historical data
Potential Problems With
Moving Average
Graph of Moving Averages
| | | | | | | | | | | |
J F M A M J J A S O N D
Salesdemand
30 –
25 –
20 –
15 –
10 –
5 –
Month
Actual sales
Moving average
Weighted moving average
Figure 4.2
► Form of weighted moving average
► Weights decline exponentially
► Most recent data weighted most
► Requires smoothing constant ()
► Ranges from 0 to 1
► Subjectively chosen
► Involves little record keeping of past
data
Exponential Smoothing
Exponential Smoothing
New forecast = Last period’s forecast
+  (Last period’s actual demand
– Last period’s forecast)
Ft = Ft – 1 + (At – 1 - Ft – 1)
where Ft = new forecast
Ft – 1 = previous period’s forecast
 = smoothing (or weighting) constant (0 ≤  ≤ 1)
At – 1 = previous period’s actual demand
Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant  = .20
Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant  = .20
New forecast = 142 + .2(153 – 142)
Exponential Smoothing
Example
Predicted demand = 142 Ford Mustangs
Actual demand = 153
Smoothing constant  = .20
New forecast = 142 + .2(153 – 142)
= 142 + 2.2
= 144.2 ≈ 144 cars
Effect of
Smoothing Constants
▶ Smoothing constant generally .05 ≤  ≤ .50
▶ As  increases, older values become less
significant
WEIGHT ASSIGNED TO
SMOOTHING
CONSTANT
MOST
RECENT
PERIOD
()
2ND MOST
RECENT
PERIOD
(1 – )
3RD MOST
RECENT
PERIOD
(1 – )2
4th MOST
RECENT
PERIOD
(1 – )3
5th MOST
RECENT
PERIOD
(1 – )4
 = .1 .1 .09 .081 .073 .066
 = .5 .5 .25 .125 .063 .031
Impact of Different 
225 –
200 –
175 –
150 – | | | | | | | | |
1 2 3 4 5 6 7 8 9
Quarter
Demand
 = .1
Actual
demand
 = .5
Impact of Different 
225 –
200 –
175 –
150 – | | | | | | | | |
1 2 3 4 5 6 7 8 9
Quarter
Demand
 = .1
Actual
demand
 = .5
► Chose high values of 
when underlying average
is likely to change
► Choose low values of 
when underlying average
is stable
Choosing 
The objective is to obtain the most
accurate forecast no matter the
technique
We generally do this by selecting the
model that gives us the lowest forecast
error
Forecast error = Actual demand – Forecast value
= At – Ft
Common Measures of Error
Mean Absolute Deviation (MAD)
MAD =
Actual - Forecastå
n
Determining the MAD
QUARTER
ACTUAL
TONNAGE
UNLOADED FORECAST WITH  = .10
FORECAST WITH
 = .50
1 180 175 175
2 168 175.50 = 175.00 + .10(180 – 175) 177.50
3 159 174.75 = 175.50 + .10(168 – 175.50) 172.75
4 175 173.18 = 174.75 + .10(159 – 174.75) 165.88
5 190 173.36 = 173.18 + .10(175 – 173.18) 170.44
6 205 175.02 = 173.36 + .10(190 – 173.36) 180.22
7 180 178.02 = 175.02 + .10(205 – 175.02) 192.61
8 182 178.22 = 178.02 + .10(180 – 178.02) 186.30
9 ? 178.59 = 178.22 + .10(182 – 178.22) 184.15
Determining the MAD
QUARTER
ACTUAL
TONNAGE
UNLOADED
FORECAST
WITH
 = .10
ABSOLUTE
DEVIATION
FOR a = .10
FORECAST
WITH
 = .50
ABSOLUTE
DEVIATION
FOR a = .50
1 180 175 5.00 175 5.00
2 168 175.50 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
Sum of absolute deviations: 82.45 98.62
MAD =
Σ|Deviations|
10.31 12.33
n
Common Measures of Error
Mean Squared Error (MSE)
MSE =
Forecast errors( )
2
å
n
Determining the MSE
QUARTER
ACTUAL
TONNAGE
UNLOADED
FORECAST FOR
 = .10 (ERROR)2
1 180 175 52 = 25
2 168 175.50 (–7.5)2 = 56.25
3 159 174.75 (–15.75)2 = 248.06
4 175 173.18 (1.82)2 = 3.31
5 190 173.36 (16.64)2 = 276.89
6 205 175.02 (29.98)2 = 898.80
7 180 178.02 (1.98)2 = 3.92
8 182 178.22 (3.78)2 = 14.29
Sum of errors squared = 1,526.52
MSE =
Forecast errors( )
2
å
n
=1,526.52 / 8 =190.8
Common Measures of Error
Mean Absolute Percent Error (MAPE)
MAPE =
100 Actuali
-Forecasti
i=1
n
å / Actuali
n
Determining the MAPE
QUARTER
ACTUAL
TONNAGE
UNLOADED
FORECAST FOR
 = .10
ABSOLUTE PERCENT ERROR
100(ERROR/ACTUAL)
1 180 175.00 100(5/180) = 2.78%
2 168 175.50 100(7.5/168) = 4.46%
3 159 174.75 100(15.75/159) = 9.90%
4 175 173.18 100(1.82/175) = 1.05%
5 190 173.36 100(16.64/190) = 8.76%
6 205 175.02 100(29.98/205) = 14.62%
7 180 178.02 100(1.98/180) = 1.10%
8 182 178.22 100(3.78/182) = 2.08%
Sum of % errors = 44.75%
MAPE =
absolute percent errorå
n
=
44.75%
8
= 5.59%
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded  = .10  = .10  = .50  = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded a = .10 a = .10  = .50  = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD =
∑ |deviations|
n
= 82.45/8 = 10.31
For  = .10
= 98.62/8 = 12.33
For  = .50
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded a = .10 a = .10  = .50  = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
= 1,526.54/8 = 190.82
For  = .10
= 1,561.91/8 = 195.24
For  = .50
MSE =
∑ (forecast errors)2
n
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded a = .10 a = .10 a = .50  = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
MSE 190.82 195.24
= 44.75/8 = 5.59%
For  = .10
= 54.05/8 = 6.76%
For  = .50
MAPE =
∑100|deviationi|/actuali
n
n
i = 1
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded  = .10  = .10  = .50  = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
MSE 190.82 195.24
MAPE 5.59% 6.76%
Exponential Smoothing with
Trend Adjustment
When a trend is present, exponential
smoothing must be modified
MONTH ACTUAL DEMAND FORECAST (Ft) FOR MONTHS 1 – 5
1 100 Ft = 100 (given)
2 200 Ft = F1 + (A1 – F1) = 100 + .4(100 – 100) = 100
3 300 Ft = F2 + (A2 – F2) = 100 + .4(200 – 100) = 140
4 400 Ft = F3 + (A3 – F3) = 140 + .4(300 – 140) = 204
5 500 Ft = F4 + (A4 – F4) = 204 + .4(400 – 204) = 282
Exponential Smoothing with
Trend Adjustment
Forecast
including (FITt) =
trend
Exponentially Exponentially
smoothed (Ft) + smoothed (Tt)
forecast trend
Ft = (At - 1) + (1 - )(Ft - 1 + Tt - 1)
Tt = b(Ft - Ft - 1) + (1 - b)Tt - 1
where Ft = exponentially smoothed forecast average
Tt = exponentially smoothed trend
At = actual demand
 = smoothing constant for average (0 ≤  ≤ 1)
b = smoothing constant for trend (0 ≤ b ≤ 1)
Exponential Smoothing with
Trend Adjustment
Step 1: Compute Ft
Step 2: Compute Tt
Step 3: Calculate the forecast FITt = Ft + Tt
Exponential Smoothing with
Trend Adjustment Example
MONTH (t) ACTUAL DEMAND (At) MONTH (t) ACTUAL DEMAND (At)
1 12 6 21
2 17 7 31
3 20 8 28
4 19 9 36
5 24 10 ?
 = .2 b = .4
Exponential Smoothing with
Trend Adjustment Example
TABLE 4.1 Forecast with  - .2 and b = .4
MONTH ACTUAL DEMAND
SMOOTHED
FORECAST
AVERAGE, Ft
SMOOTHED
TREND, Tt
FORECAST
INCLUDING TREND,
FITt
1 12 11 2 13.00
2 17
3 20
4 19
5 24
6 21
7 31
8 28
9 36
10 —
F2 = A1 + (1 – )(F1 + T1)
F2 = (.2)(12) + (1 – .2)(11 + 2)
= 2.4 + (.8)(13) = 2.4 + 10.4
= 12.8 units
Step 1: Average for Month 2
12.80
Exponential Smoothing with
Trend Adjustment Example
TABLE 4.1 Forecast with  - .2 and b = .4
MONTH ACTUAL DEMAND
SMOOTHED
FORECAST
AVERAGE, Ft
SMOOTHED
TREND, Tt
FORECAST
INCLUDING TREND,
FITt
1 12 11 2 13.00
2 17 12.80
3 20
4 19
5 24
6 21
7 31
8 28
9 36
10 —
T2 = b(F2 - F1) + (1 - b)T1
T2 = (.4)(12.8 - 11) + (1 - .4)(2)
= .72 + 1.2 = 1.92 units
Step 2: Trend for Month 2
1.92
Exponential Smoothing with
Trend Adjustment Example
TABLE 4.1 Forecast with  - .2 and b = .4
MONTH ACTUAL DEMAND
SMOOTHED
FORECAST
AVERAGE, Ft
SMOOTHED
TREND, Tt
FORECAST
INCLUDING TREND,
FITt
1 12 11 2 13.00
2 17 12.80 1.92
3 20
4 19
5 24
6 21
7 31
8 28
9 36
10 —
FIT2 = F2 + T2
FIT2 = 12.8 + 1.92
= 14.72 units
Step 3: Calculate FIT for Month 2
14.72
Exponential Smoothing with
Trend Adjustment Example
TABLE 4.1 Forecast with  - .2 and b = .4
MONTH ACTUAL DEMAND
SMOOTHED
FORECAST
AVERAGE, Ft
SMOOTHED
TREND, Tt
FORECAST
INCLUDING TREND,
FITt
1 12 11 2 13.00
2 17 12.80 1.92 14.72
3 20 15.18 2.10 17.28
4 19 17.82 2.32 20.14
5 24 19.91 2.23 22.14
6 21 22.51 2.38 24.89
7 31 24.11 2.07 26.18
8 28 27.14 2.45 29.59
9 36 29.28 2.32 31.60
10 — 32.48 2.68 35.16
Exponential Smoothing with
Trend Adjustment Example
Figure 4.3
| | | | | | | | |
1 2 3 4 5 6 7 8 9
Time (months)
Productdemand
40 –
35 –
30 –
25 –
20 –
15 –
10 –
5 –
0 –
Actual demand (At)
Forecast including trend (FITt)
with  = .2 and b = .4
Trend Projections
Fitting a trend line to historical data points to
project into the medium to long-range
Linear trends can be found using the least
squares technique
y = a + bx^
where y = computed value of the variable to be predicted
(dependent variable)
a = y-axis intercept
b = slope of the regression line
x = the independent variable
^
Least Squares Method
Figure 4.4
Deviation1
(error)
Deviation5
Deviation7
Deviation2
Deviation6
Deviation4
Deviation3
Actual observation
(y-value)
Trend line, y = a + bx^
Time period
ValuesofDependentVariable(y-values)
| | | | | | |
1 2 3 4 5 6 7
Least squares method minimizes the
sum of the squared errors (deviations)
Least Squares Method
Equations to calculate the regression variables
ˆy = a+bx
b =
xy - nxyå
x2
- nx2
å
a = y -bx
Least Squares Example
YEAR
ELECTRICAL
POWER DEMAND YEAR
ELECTRICAL
POWER DEMAND
1 74 5 105
2 79 6 142
3 80 7 122
4 90
Least Squares Example
YEAR (x)
ELECTRICAL POWER
DEMAND (y) x2 xy
1 74 1 74
2 79 4 158
3 80 9 240
4 90 16 360
5 105 25 525
6 142 36 852
7 122 49 854
Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063
x =
xå
n
=
28
7
= 4 y =
yå
n
=
692
7
= 98.86
Least Squares Example
YEAR (x)
ELECTRICAL POWER
DEMAND (y) x2 xy
1 74 1 74
2 79 4 158
3 80 9 240
4 90 16 360
5 105 25 525
6 142 36 852
7 122 49 854
Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063
x =
xå
n
=
28
7
= 4 y =
yå
n
=
692
7
= 98.86
Demand in year 8 = 56.70 + 10.54(8)
= 141.02, or 141 megawatts
b =
xy -nxyå
x2
- nx2
å
=
3,063- 7( ) 4( ) 98.86( )
140- 7( ) 42
( )
=
295
28
=10.54
a = y -bx = 98.86-10.54 4( )= 56.70
Thus, ˆy = 56.70+10.54x
Least Squares Example
| | | | | | | | |
1 2 3 4 5 6 7 8 9
160 –
150 –
140 –
130 –
120 –
110 –
100 –
90 –
80 –
70 –
60 –
50 –
Year
Powerdemand(megawatts)
Trend line,
y = 56.70 + 10.54x^
Figure 4.5

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Forecasting

  • 1. Forecasting Dr. K. M. Salah Uddin Associate Professor Department of Management Information Systems University of Dhaka © 2014 Pearson Education, Inc.
  • 2. Outline ▶ What Is Forecasting? ▶ The Strategic Importance of Forecasting ▶ Seven Steps in the Forecasting System ▶ Forecasting Approaches
  • 3. What is Forecasting? ► Process of predicting a future event ► Underlying basis of all business decisions ► Production ► Inventory ► Personnel ► Facilities ??
  • 4. 1. Short-range forecast ► Up to 1 year, generally less than 3 months ► Purchasing, job scheduling, workforce levels, job assignments, production levels 2. Medium-range forecast ► 3 months to 3 years ► Sales and production planning, budgeting 3. Long-range forecast ► 3+ years ► New product planning, facility location, research and development Forecasting Time Horizons
  • 5. Distinguishing Differences 1. Medium/long range forecasts deal with more comprehensive issues and support management decisions regarding planning and products, plants and processes 2. Short-term forecasting usually employs different methodologies than longer-term forecasting 3. Short-term forecasts tend to be more accurate than longer-term forecasts
  • 6. Types of Forecasts 1. Economic forecasts ► Address business cycle – inflation rate, money supply, housing starts, etc. 2. Technological forecasts ► Predict rate of technological progress ► Impacts development of new products 3. Demand forecasts ► Predict sales of existing products and services
  • 7. Strategic Importance of Forecasting ► Supply-Chain Management – Good supplier relations, advantages in product innovation, cost and speed to market ► Human Resources – Hiring, training, laying off workers ► Capacity – Capacity shortages can result in undependable delivery, loss of customers, loss of market share
  • 8. Seven Steps in Forecasting 1. Determine the use of the forecast 2. Select the items to be forecasted 3. Determine the time horizon of the forecast 4. Select the forecasting model(s) 5. Gather the data needed to make the forecast 6. Make the forecast 7. Validate and implement results
  • 9. The Realities! ► Forecasts are seldom perfect, unpredictable outside factors may impact the forecast ► Most techniques assume an underlying stability in the system ► Product family and aggregated forecasts are more accurate than individual product forecasts
  • 10. Forecasting Approaches ► Used when situation is vague and little data exist ► New products ► New technology ► Involves intuition, experience ► e.g., forecasting sales on Internet Qualitative Methods
  • 11. Forecasting Approaches ► Used when situation is ‘stable’ and historical data exist ► Existing products ► Current technology ► Involves mathematical techniques ► e.g., forecasting sales of color televisions Quantitative Methods
  • 12. Overview of Qualitative Methods 1. Jury of executive opinion ► Pool opinions of high-level experts, sometimes augment by statistical models 2. Delphi method ► Panel of experts, queried iteratively
  • 13. Overview of Qualitative Methods 3. Sales force composite ► Estimates from individual salespersons are reviewed for reasonableness, then aggregated 4. Market Survey ► Ask the customer
  • 14. ► Involves small group of high-level experts and managers ► Group estimates demand by working together ► Combines managerial experience with statistical models ► Relatively quick ► ‘Group-think’ disadvantage Jury of Executive Opinion
  • 15. Delphi Method ► Iterative group process, continues until consensus is reached ► 3 types of participants ► Decision makers ► Staff ► Respondents Staff (Administering survey) Decision Makers (Evaluate responses and make decisions) Respondents (People who can make valuable judgments)
  • 16. Sales Force Composite ► Each salesperson projects his or her sales ► Combined at district and national levels ► Sales reps know customers’ wants ► May be overly optimistic
  • 17. Overview of Quantitative Approaches 1. Naive approach 2. Moving averages 3. Exponential smoothing 4. Trend projection 5. Linear regression Time-series models Associative model
  • 18. ► Set of evenly spaced numerical data ► Obtained by observing response variable at regular time periods ► Forecast based only on past values, no other variables important ► Assumes that factors influencing past and present will continue influence in future Time-Series Forecasting
  • 20. Components of DemandDemandforproductorservice | | | | 1 2 3 4 Time (years) Average demand over 4 years Trend component Actual demand line Random variation Figure 4.1 Seasonal peaks
  • 21. ► Persistent, overall upward or downward pattern ► Changes due to population, technology, age, culture, etc. ► Typically several years duration Trend Component
  • 22. ► Regular pattern of up and down fluctuations ► Due to weather, customs, etc. ► Occurs within a single year Seasonal Component PERIOD LENGTH “SEASON” LENGTH NUMBER OF “SEASONS” IN PATTERN Week Day 7 Month Week 4 – 4.5 Month Day 28 – 31 Year Quarter 4 Year Month 12 Year Week 52
  • 23. ► Repeating up and down movements ► Affected by business cycle, political, and economic factors ► Multiple years duration ► Often causal or associative relationships Cyclical Component 0 5 10 15 20
  • 24. ► Erratic, unsystematic, ‘residual’ fluctuations ► Due to random variation or unforeseen events ► Short duration and nonrepeating Random Component M T W T F
  • 25. Naive Approach ► Assumes demand in next period is the same as demand in most recent period ► e.g., If January sales were 68, then February sales will be 68 ► Sometimes cost effective and efficient ► Can be good starting point
  • 26. ► MA is a series of arithmetic means ► Used if little or no trend ► Used often for smoothing ► Provides overall impression of data over time Moving Average Method Moving average = demand in previous n periodså n
  • 27. Moving Average Example MONTH ACTUAL SHED SALES 3-MONTH MOVING AVERAGE January 10 February 12 March 13 April 16 May 19 June 23 July 26 August 30 September 28 October 18 November 16 December 14 (10 + 12 + 13)/3 = 11 2/3 (12 + 13 + 16)/3 = 13 2/3 (13 + 16 + 19)/3 = 16 (16 + 19 + 23)/3 = 19 1/3 (19 + 23 + 26)/3 = 22 2/3 (23 + 26 + 30)/3 = 26 1/3 (29 + 30 + 28)/3 = 28 (30 + 28 + 18)/3 = 25 1/3 (28 + 18 + 16)/3 = 20 2/3 10 12 13
  • 28. ► Used when some trend might be present ► Older data usually less important ► Weights based on experience and intuition Weighted Moving Average = Weight for period n( ) Demand in period n( )( )å Weightså Weighted moving average
  • 29. Weighted Moving Average MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED MOVING AVERAGE January 10 February 12 March 13 April 16 May 19 June 23 July 26 August 30 September 28 October 18 November 16 December 14 WEIGHTS APPLIED PERIOD 3 Last month 2 Two months ago 1 Three months ago 6 Sum of the weights Forecast for this month = 3 x Sales last mo. + 2 x Sales 2 mos. ago + 1 x Sales 3 mos. ago Sum of the weights [(3 x 13) + (2 x 12) + (10)]/6 = 12 1/6 10 12 13
  • 30. Weighted Moving Average MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED MOVING AVERAGE January 10 February 12 March 13 April 16 May 19 June 23 July 26 August 30 September 28 October 18 November 16 December 14 [(3 x 13) + (2 x 12) + (10)]/6 = 12 1/6 10 12 13 [(3 x 16) + (2 x 13) + (12)]/6 = 14 1/3 [(3 x 19) + (2 x 16) + (13)]/6 = 17 [(3 x 23) + (2 x 19) + (16)]/6 = 20 1/2 [(3 x 26) + (2 x 23) + (19)]/6 = 23 5/6 [(3 x 30) + (2 x 26) + (23)]/6 = 27 1/2 [(3 x 28) + (2 x 30) + (26)]/6 = 28 1/3 [(3 x 18) + (2 x 28) + (30)]/6 = 23 1/3 [(3 x 16) + (2 x 18) + (28)]/6 = 18 2/3
  • 31. ► Increasing n smooths the forecast but makes it less sensitive to changes ► Does not forecast trends well ► Requires extensive historical data Potential Problems With Moving Average
  • 32. Graph of Moving Averages | | | | | | | | | | | | J F M A M J J A S O N D Salesdemand 30 – 25 – 20 – 15 – 10 – 5 – Month Actual sales Moving average Weighted moving average Figure 4.2
  • 33. ► Form of weighted moving average ► Weights decline exponentially ► Most recent data weighted most ► Requires smoothing constant () ► Ranges from 0 to 1 ► Subjectively chosen ► Involves little record keeping of past data Exponential Smoothing
  • 34. Exponential Smoothing New forecast = Last period’s forecast +  (Last period’s actual demand – Last period’s forecast) Ft = Ft – 1 + (At – 1 - Ft – 1) where Ft = new forecast Ft – 1 = previous period’s forecast  = smoothing (or weighting) constant (0 ≤  ≤ 1) At – 1 = previous period’s actual demand
  • 35. Exponential Smoothing Example Predicted demand = 142 Ford Mustangs Actual demand = 153 Smoothing constant  = .20
  • 36. Exponential Smoothing Example Predicted demand = 142 Ford Mustangs Actual demand = 153 Smoothing constant  = .20 New forecast = 142 + .2(153 – 142)
  • 37. Exponential Smoothing Example Predicted demand = 142 Ford Mustangs Actual demand = 153 Smoothing constant  = .20 New forecast = 142 + .2(153 – 142) = 142 + 2.2 = 144.2 ≈ 144 cars
  • 38. Effect of Smoothing Constants ▶ Smoothing constant generally .05 ≤  ≤ .50 ▶ As  increases, older values become less significant WEIGHT ASSIGNED TO SMOOTHING CONSTANT MOST RECENT PERIOD () 2ND MOST RECENT PERIOD (1 – ) 3RD MOST RECENT PERIOD (1 – )2 4th MOST RECENT PERIOD (1 – )3 5th MOST RECENT PERIOD (1 – )4  = .1 .1 .09 .081 .073 .066  = .5 .5 .25 .125 .063 .031
  • 39. Impact of Different  225 – 200 – 175 – 150 – | | | | | | | | | 1 2 3 4 5 6 7 8 9 Quarter Demand  = .1 Actual demand  = .5
  • 40. Impact of Different  225 – 200 – 175 – 150 – | | | | | | | | | 1 2 3 4 5 6 7 8 9 Quarter Demand  = .1 Actual demand  = .5 ► Chose high values of  when underlying average is likely to change ► Choose low values of  when underlying average is stable
  • 41. Choosing  The objective is to obtain the most accurate forecast no matter the technique We generally do this by selecting the model that gives us the lowest forecast error Forecast error = Actual demand – Forecast value = At – Ft
  • 42. Common Measures of Error Mean Absolute Deviation (MAD) MAD = Actual - Forecastå n
  • 43. Determining the MAD QUARTER ACTUAL TONNAGE UNLOADED FORECAST WITH  = .10 FORECAST WITH  = .50 1 180 175 175 2 168 175.50 = 175.00 + .10(180 – 175) 177.50 3 159 174.75 = 175.50 + .10(168 – 175.50) 172.75 4 175 173.18 = 174.75 + .10(159 – 174.75) 165.88 5 190 173.36 = 173.18 + .10(175 – 173.18) 170.44 6 205 175.02 = 173.36 + .10(190 – 173.36) 180.22 7 180 178.02 = 175.02 + .10(205 – 175.02) 192.61 8 182 178.22 = 178.02 + .10(180 – 178.02) 186.30 9 ? 178.59 = 178.22 + .10(182 – 178.22) 184.15
  • 44. Determining the MAD QUARTER ACTUAL TONNAGE UNLOADED FORECAST WITH  = .10 ABSOLUTE DEVIATION FOR a = .10 FORECAST WITH  = .50 ABSOLUTE DEVIATION FOR a = .50 1 180 175 5.00 175 5.00 2 168 175.50 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 Sum of absolute deviations: 82.45 98.62 MAD = Σ|Deviations| 10.31 12.33 n
  • 45. Common Measures of Error Mean Squared Error (MSE) MSE = Forecast errors( ) 2 å n
  • 46. Determining the MSE QUARTER ACTUAL TONNAGE UNLOADED FORECAST FOR  = .10 (ERROR)2 1 180 175 52 = 25 2 168 175.50 (–7.5)2 = 56.25 3 159 174.75 (–15.75)2 = 248.06 4 175 173.18 (1.82)2 = 3.31 5 190 173.36 (16.64)2 = 276.89 6 205 175.02 (29.98)2 = 898.80 7 180 178.02 (1.98)2 = 3.92 8 182 178.22 (3.78)2 = 14.29 Sum of errors squared = 1,526.52 MSE = Forecast errors( ) 2 å n =1,526.52 / 8 =190.8
  • 47. Common Measures of Error Mean Absolute Percent Error (MAPE) MAPE = 100 Actuali -Forecasti i=1 n å / Actuali n
  • 48. Determining the MAPE QUARTER ACTUAL TONNAGE UNLOADED FORECAST FOR  = .10 ABSOLUTE PERCENT ERROR 100(ERROR/ACTUAL) 1 180 175.00 100(5/180) = 2.78% 2 168 175.50 100(7.5/168) = 4.46% 3 159 174.75 100(15.75/159) = 9.90% 4 175 173.18 100(1.82/175) = 1.05% 5 190 173.36 100(16.64/190) = 8.76% 6 205 175.02 100(29.98/205) = 14.62% 7 180 178.02 100(1.98/180) = 1.10% 8 182 178.22 100(3.78/182) = 2.08% Sum of % errors = 44.75% MAPE = absolute percent errorå n = 44.75% 8 = 5.59%
  • 49. Comparison of Forecast Error Rounded Absolute Rounded Absolute Actual Forecast Deviation Forecast Deviation Tonnage with for with for Quarter Unloaded  = .10  = .10  = .50  = .50 1 180 175 5.00 175 5.00 2 168 175.5 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 82.45 98.62
  • 50. Comparison of Forecast Error Rounded Absolute Rounded Absolute Actual Forecast Deviation Forecast Deviation Tonnage with for with for Quarter Unloaded a = .10 a = .10  = .50  = .50 1 180 175 5.00 175 5.00 2 168 175.5 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 82.45 98.62 MAD = ∑ |deviations| n = 82.45/8 = 10.31 For  = .10 = 98.62/8 = 12.33 For  = .50
  • 51. Comparison of Forecast Error Rounded Absolute Rounded Absolute Actual Forecast Deviation Forecast Deviation Tonnage with for with for Quarter Unloaded a = .10 a = .10  = .50  = .50 1 180 175 5.00 175 5.00 2 168 175.5 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 82.45 98.62 MAD 10.31 12.33 = 1,526.54/8 = 190.82 For  = .10 = 1,561.91/8 = 195.24 For  = .50 MSE = ∑ (forecast errors)2 n
  • 52. Comparison of Forecast Error Rounded Absolute Rounded Absolute Actual Forecast Deviation Forecast Deviation Tonnage with for with for Quarter Unloaded a = .10 a = .10 a = .50  = .50 1 180 175 5.00 175 5.00 2 168 175.5 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 82.45 98.62 MAD 10.31 12.33 MSE 190.82 195.24 = 44.75/8 = 5.59% For  = .10 = 54.05/8 = 6.76% For  = .50 MAPE = ∑100|deviationi|/actuali n n i = 1
  • 53. Comparison of Forecast Error Rounded Absolute Rounded Absolute Actual Forecast Deviation Forecast Deviation Tonnage with for with for Quarter Unloaded  = .10  = .10  = .50  = .50 1 180 175 5.00 175 5.00 2 168 175.5 7.50 177.50 9.50 3 159 174.75 15.75 172.75 13.75 4 175 173.18 1.82 165.88 9.12 5 190 173.36 16.64 170.44 19.56 6 205 175.02 29.98 180.22 24.78 7 180 178.02 1.98 192.61 12.61 8 182 178.22 3.78 186.30 4.30 82.45 98.62 MAD 10.31 12.33 MSE 190.82 195.24 MAPE 5.59% 6.76%
  • 54. Exponential Smoothing with Trend Adjustment When a trend is present, exponential smoothing must be modified MONTH ACTUAL DEMAND FORECAST (Ft) FOR MONTHS 1 – 5 1 100 Ft = 100 (given) 2 200 Ft = F1 + (A1 – F1) = 100 + .4(100 – 100) = 100 3 300 Ft = F2 + (A2 – F2) = 100 + .4(200 – 100) = 140 4 400 Ft = F3 + (A3 – F3) = 140 + .4(300 – 140) = 204 5 500 Ft = F4 + (A4 – F4) = 204 + .4(400 – 204) = 282
  • 55. Exponential Smoothing with Trend Adjustment Forecast including (FITt) = trend Exponentially Exponentially smoothed (Ft) + smoothed (Tt) forecast trend Ft = (At - 1) + (1 - )(Ft - 1 + Tt - 1) Tt = b(Ft - Ft - 1) + (1 - b)Tt - 1 where Ft = exponentially smoothed forecast average Tt = exponentially smoothed trend At = actual demand  = smoothing constant for average (0 ≤  ≤ 1) b = smoothing constant for trend (0 ≤ b ≤ 1)
  • 56. Exponential Smoothing with Trend Adjustment Step 1: Compute Ft Step 2: Compute Tt Step 3: Calculate the forecast FITt = Ft + Tt
  • 57. Exponential Smoothing with Trend Adjustment Example MONTH (t) ACTUAL DEMAND (At) MONTH (t) ACTUAL DEMAND (At) 1 12 6 21 2 17 7 31 3 20 8 28 4 19 9 36 5 24 10 ?  = .2 b = .4
  • 58. Exponential Smoothing with Trend Adjustment Example TABLE 4.1 Forecast with  - .2 and b = .4 MONTH ACTUAL DEMAND SMOOTHED FORECAST AVERAGE, Ft SMOOTHED TREND, Tt FORECAST INCLUDING TREND, FITt 1 12 11 2 13.00 2 17 3 20 4 19 5 24 6 21 7 31 8 28 9 36 10 — F2 = A1 + (1 – )(F1 + T1) F2 = (.2)(12) + (1 – .2)(11 + 2) = 2.4 + (.8)(13) = 2.4 + 10.4 = 12.8 units Step 1: Average for Month 2 12.80
  • 59. Exponential Smoothing with Trend Adjustment Example TABLE 4.1 Forecast with  - .2 and b = .4 MONTH ACTUAL DEMAND SMOOTHED FORECAST AVERAGE, Ft SMOOTHED TREND, Tt FORECAST INCLUDING TREND, FITt 1 12 11 2 13.00 2 17 12.80 3 20 4 19 5 24 6 21 7 31 8 28 9 36 10 — T2 = b(F2 - F1) + (1 - b)T1 T2 = (.4)(12.8 - 11) + (1 - .4)(2) = .72 + 1.2 = 1.92 units Step 2: Trend for Month 2 1.92
  • 60. Exponential Smoothing with Trend Adjustment Example TABLE 4.1 Forecast with  - .2 and b = .4 MONTH ACTUAL DEMAND SMOOTHED FORECAST AVERAGE, Ft SMOOTHED TREND, Tt FORECAST INCLUDING TREND, FITt 1 12 11 2 13.00 2 17 12.80 1.92 3 20 4 19 5 24 6 21 7 31 8 28 9 36 10 — FIT2 = F2 + T2 FIT2 = 12.8 + 1.92 = 14.72 units Step 3: Calculate FIT for Month 2 14.72
  • 61. Exponential Smoothing with Trend Adjustment Example TABLE 4.1 Forecast with  - .2 and b = .4 MONTH ACTUAL DEMAND SMOOTHED FORECAST AVERAGE, Ft SMOOTHED TREND, Tt FORECAST INCLUDING TREND, FITt 1 12 11 2 13.00 2 17 12.80 1.92 14.72 3 20 15.18 2.10 17.28 4 19 17.82 2.32 20.14 5 24 19.91 2.23 22.14 6 21 22.51 2.38 24.89 7 31 24.11 2.07 26.18 8 28 27.14 2.45 29.59 9 36 29.28 2.32 31.60 10 — 32.48 2.68 35.16
  • 62. Exponential Smoothing with Trend Adjustment Example Figure 4.3 | | | | | | | | | 1 2 3 4 5 6 7 8 9 Time (months) Productdemand 40 – 35 – 30 – 25 – 20 – 15 – 10 – 5 – 0 – Actual demand (At) Forecast including trend (FITt) with  = .2 and b = .4
  • 63. Trend Projections Fitting a trend line to historical data points to project into the medium to long-range Linear trends can be found using the least squares technique y = a + bx^ where y = computed value of the variable to be predicted (dependent variable) a = y-axis intercept b = slope of the regression line x = the independent variable ^
  • 64. Least Squares Method Figure 4.4 Deviation1 (error) Deviation5 Deviation7 Deviation2 Deviation6 Deviation4 Deviation3 Actual observation (y-value) Trend line, y = a + bx^ Time period ValuesofDependentVariable(y-values) | | | | | | | 1 2 3 4 5 6 7 Least squares method minimizes the sum of the squared errors (deviations)
  • 65. Least Squares Method Equations to calculate the regression variables ˆy = a+bx b = xy - nxyå x2 - nx2 å a = y -bx
  • 66. Least Squares Example YEAR ELECTRICAL POWER DEMAND YEAR ELECTRICAL POWER DEMAND 1 74 5 105 2 79 6 142 3 80 7 122 4 90
  • 67. Least Squares Example YEAR (x) ELECTRICAL POWER DEMAND (y) x2 xy 1 74 1 74 2 79 4 158 3 80 9 240 4 90 16 360 5 105 25 525 6 142 36 852 7 122 49 854 Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063 x = xå n = 28 7 = 4 y = yå n = 692 7 = 98.86
  • 68. Least Squares Example YEAR (x) ELECTRICAL POWER DEMAND (y) x2 xy 1 74 1 74 2 79 4 158 3 80 9 240 4 90 16 360 5 105 25 525 6 142 36 852 7 122 49 854 Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063 x = xå n = 28 7 = 4 y = yå n = 692 7 = 98.86 Demand in year 8 = 56.70 + 10.54(8) = 141.02, or 141 megawatts b = xy -nxyå x2 - nx2 å = 3,063- 7( ) 4( ) 98.86( ) 140- 7( ) 42 ( ) = 295 28 =10.54 a = y -bx = 98.86-10.54 4( )= 56.70 Thus, ˆy = 56.70+10.54x
  • 69. Least Squares Example | | | | | | | | | 1 2 3 4 5 6 7 8 9 160 – 150 – 140 – 130 – 120 – 110 – 100 – 90 – 80 – 70 – 60 – 50 – Year Powerdemand(megawatts) Trend line, y = 56.70 + 10.54x^ Figure 4.5