INDUSTRIAL CONTROL SYSTEMS, INC.
            PRESENTS
100% Made in                                         Green
  America                                          Technology




  Exclusive License Agreement
to manufacture & sell Filter Magic
        Throughout USA               Inventor & Patent Holder
                                         for Filter Magic




 Municipal / Industrial Integrator
   Instrumentation, Control                Manufacturer
     and SCADA Systems                Pneumatic Vane Actuators
       Established 1980                  Established 1973
A Filter Magic solution can reduce the
                      cost of installation by as much as 60%




  NEMA 4X SS                                                    NEMA 12 Steel
Dual Filter Console                                            Dual Filter Console




                                NEMA 4X Polycarbonate
                           Filter Master & Single AS-I Panel
Filters 1 & 2                                                          Filters 3 & 4
           Plant SCADA System


 Monitor Only                                                                                                                                                                                  Expandable
                                                 Ethernet                                                                     Ethernet                                              Ethernet
      or                                                                                                                                                                                        by 2x to
Remote Control                                                                                                                                                                                   Infinity
                                                                       120 VAC                                                                 120 VAC
                             AS-I Bus Network
                                                                                                               Dual Filter
                                                   4-20 mA
                                                                                                                Console


                         Level                                                                                                                                                                   to
                                                                                                                                                                          AS-I Bus Network     Filters
                                                                                                                                                                                                3&4
                                                                  Influent
                                                                   Valve                              AS-I Bus Network                   AS-I Bus Network

                                                                                                                                                                             AS-I Bus Network
                                                                                                                                                                          • Actuator Sensor Interface
                                                                   Drain
                                                                                           AS-I Bus Network                                                               • 2-Wire 16 AWG
                                                                   Valve
                                                                                                                                                                             Unshielded Cable
                                                                                                                                      Single
                                                                                                                                      Filter
                                                                                                                                                                          • 24 VDC Power
        Surface Wash                                                                                                                AS-I Panels                           • AI, AO, DI, DO
                                                            LOH      Flow               AS-I Bus Network
            Valve                                                                                                                                                         • Supplies power to 2-wire
                                                                                               4-20 mA                                                                      Instrumentation and
                                                                                                                                                                            Pneumatic Actuator
                                                                                                                                                                            Solenoid Valves
                                                                                               Turbidity                                                                  • Eliminates power in the
                                                                             Effluent                                                                  AS-I Bus Network     Filter Pipe Gallery
                                                                              Valve
                           Filter 1                                                                                                                            to
                                                                                                                                                            Filter 2
                                                                                                           AS-I Bus Network



•   Dual Filter Console               Backwash               Filter-to-Waste
                                                                                                                                                                •   Primary Flow Devices
•   AS-I Bus Network                    Valve                     Valve                                                                                         •   Filter Instrumentation
•   Single or Dual AS-I Panels                                                                                                                                  •   Power & Communications
•   Valves & Actuators                                                                                                                                          •   Interface to Plant SCADA
OIT - NEMA 4X

         Enclosures:
NEMA 4X 316 Stainless Steel
 NEMA 12 Filter Magic Blue
 Dual, Tri, Quad, Pent & Hex
Filter Console Configurations

          Options:
      Hurricane Hatch
         Sun Shield
      Air Conditioning
NEMA 4X
    15” Flat Panel Touch Screen
High Resolution 1024 x 768 Graphics
       Ethernet Connectivity
•   Manages two (2) Filters per OIT
•   Local Automatic, Semi-Automatic & Manual Control
•   Individual Filter Tuning Parameters
•   Displays all Filter Status & Alarms
•   Ethernet Communications between Filter Consoles and to Plant SCADA
•   Remote Monitoring and Control from Plant SCADA (Optional)
   2 Wire 16 AWG Unshielded Cable                                                    Redundant Loop Bus Network
      24 VDC Power & Communications                                                     Simple, Robust, Fast & Reliable
      AI, AO, DI, DO                                                                    Very Low Cost
      300 Feet                                                                          Immune to Interference
      900 Feet with 120VAC Power Supply                                                 IP67 Rating for Short-term Immersion
      62 Devices Maximum                                                                Eliminates all power in the Filter Pipe Gallery
      Supplies power to 2-wire Instrumentation
       and Pneumatic Actuator Solenoids


            2-Wire 16 AWG Unshielded Cable                                                2-Wire 16 AWG Unshielded Cable

                                                             AS-I Bus Network




AS-I                                                                                                                                   AS-I
 AI                                                                                                                                     AI
Card                                                                                                                                   Card
                   Influent    Air    Backwash Drain   Effluent            Influent     Air    Backwash Drain    Effluent
                              Scour                                                    Scour
 Instrumentation                Filter 1                                                           Filter 2                  Instrumentation
Flow, Level, LOH                                                                                                            Flow, Level, LOH
   and Turbidity                                                                                                               and Turbidity


                                                                                      www.as-interface.net
AS-I Ethernet Network Controller,                       AS-I Actuator Switches located in
AI Card & Switch located in Filter                       AS-I Panel in Filter Pipe Gallery
            Console




                                AS-I Pneumatic Valve
                              Automation located in Filter
                                     Pipe Gallery
AS-I Switch




      AS-I Pneumatic Actuator
       Valve Control Terminal
              (VCT)
• Power and Communications on a single Unshielded 2-Wire
  16 AWG Cable!

• All of the equipment in the Filter Pipe Gallery including the
  Pneumatic Actuators are powered by 24 Volts on the AS-I
  Bus Network thereby eliminating all High Voltage in the
  Gallery!
• The AS-I Bus Network Cable is rated Protection Class up to
  IP67 for short-term immersion in water. While conduit is
  normally used to house & protect the cable, it is not required!
• No Special Shielding or Layout Configuration is Required –
  The AS-I Bus Network is completely immune to electrical
  interference!
• Installation & Termination of the AS-I Bus Network is
  possible by non-skilled staff
K-Tork Installation
www.ktork.com   K-Tork Presentation
•   LEVEL
    – Endress-Hauser
    – Siemens


•   EFFLUENT FLOW
    – Rosemont
    – Foxboro


•   LOSS OF HEAD
    – Rosemount
    – Foxboro


•   TURBIDITY
    – Hach
JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010)
    Pierce-Burch WTP – FM Retrofit for 20 Filters
•     Marshalls all Common Filter System Resources
                                   –     Air Scour or Surface Wash Control
                                   –     Back Wash Flow and Pump Control
                                   –     Located to minimize conduit & wire
                              •     Prioritized Fully Automatic Backwash Queue
NEMA 4X Polycarbonate Panel       –       First In First Out (FIFO)
                                  –       Turbidity, LOH, Time
                              •     Date, Time & Password Management
                              •     Ethernet Connectivity
•   Duplex Rotary Screw                                                •   Refrigerated TAH Air Dryer
    Compressors                                                             –   Smooth Tube Thermal Air Heat
     –   High Efficiency                                                        Exchanger
     –   More Air per Kilowatt                                              –   Minimum Pressure Drop
     –   Low Cost of Operation                                              –   Built-in Moisture Separator
     –   Quiet Operation         •   80 Gallon Air Receiver                 –   Automatic Condensate Drain
                                     Tank                              •   Coalescing KOR Air Filter
•   Dual Control Panels
                                      –   ASME Rated                        –   High Efficiency Oil Removal
     –   Programmable Demand
                                      –   Pressure Gauge
         Manager                                                       •   Air Control
     –   Maintenance Mode             –   Automatic Condensate Drain
                                                                            –   125 to 160 PSIG
•   Condensate Management                                                   –   34 to 248 CFM
                                                                            –   Air Pressure Regulator
Complete Installation Specification and Details
Complete Engineering Services




Complete Installation Specification and Details
•   2011
     –   Fort Meade WTP (25 MGD) – Laurel, MD
           • Plant Upgrade – 6 Existing Filters Retrofitted with FM
     –   Fort Meade WWTP (25 MGD) – Laurel, MD
           • Plant Upgrade – 6 Existing Filters Retrofitted with FM
     –   Harlingen WTP (20 MGD) – City of Harlingen, TX
           • Plant Upgrade – 8 Existing Filters Retrofitted with FM


•   Future
     –   Dixieland WTP (30 MGD) – City of Harlingen, TX
           • Plant Upgrade – 8 Existing Filters Retrofitted with FM
     –   Cornish Creek WTP (35 MGD) – Newton County, GA
           • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM
              Filters
     –   Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
           • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters &
              12 New Filters under Design
     –   Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
           • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM & 20 Existing Filters
•   2010
     –   Zapata WTP ( 8 MGD)– Zapata, TX
           • New WTP with 4 FM Filters
     –   Cornish Creek WTP (25 MGD) – Newton County, GA
           • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
     –   JF Kubala WTP (80 MGD) – City of Arlington, TX
           • Plant Expansion – 12 Existing FM Filters & 8 New FM Filters


•   2001 - 2009
     –   Valparaiso WTP (30 MGD) – City of Valparaiso, IN
            • Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters
     –   San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX
            • Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters
     –   Pierce-Burch WTP (80 MGD) – City of Arlington, TX
            • Plant Upgrade – 20 Existing Filters Retrofitted with FM
     –   JF Kubala WTP – (50 MGD) City of Arlington, TX
            • Plant Upgrade – 12 Existing Filters Retrofitted with FM
     –   Danville WTP (10 MGD) – City of Danville, AK
            • Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter
     –   Camden WTP (12 MGD) – City of Camden, AK
            • New WTP with 6 FM Filters
     –   Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX
            • Plant Upgrade – 4 Existing Filters Retrofitted with FM
     –   Alice WTP (8 MGD) – City of Alice, TX
            • Plant Upgrade – 4 Existing Filters Retrofitted with FM
Division 11 – Filter Control System:

–   Complete Filter Control System Responsibility
–   New or Retrofit Valves & Actuators
–   New or Retrofit Filter Instrumentation
–   Interface to Air Scour, Surface Wash & Backwash Systems
–   Ethernet Interface to Plant SCADA
–   Compressed Air System
–   Complete Three (3) Year Warranty
A Filter Magic solution can reduce the
                 cost of installation by as much as 60%


• Filter Magic Dual Consoles save as much as $30,000 versus Traditional
  Consoles
• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair
  of filters versus Traditional monitoring and control Electrical Systems
• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of
  filters versus Traditional Electric Actuators
• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per
  pair of filters by replacing high voltage electrical power supply systems
  with mechanical compressed air systems

• A Filter Magic Pneumatic Solution can save as much as
  $100,000 per pair of filters or $50,000 per filter
A Filter Magic solution can reduce the
                    cost of installation by as much as 60%


• Filter Magic is perfect for retrofit solutions or new
  construction
•   Filter Magic provides short-term savings during construction and long-term savings
    over the years due to its simplicity and ease of maintenance

• Filter Magic Solutions include a comprehensive three
  (3) year warranty on the entire Filter Control System
  including the valves, actuators and instrumentation
•   Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000
    actuations
•   Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty
A Filter Magic solution can reduce the
cost of installation by as much as 60%
Clean water,
it’s what we do….
It’s so easy, even a Caveman can do it!
INDUSTRIAL CONTROL SYSTEMS, INC.
            PRESENTS

Fm Presentation (11 11 11)

  • 1.
  • 2.
    100% Made in Green America Technology Exclusive License Agreement to manufacture & sell Filter Magic Throughout USA Inventor & Patent Holder for Filter Magic Municipal / Industrial Integrator Instrumentation, Control Manufacturer and SCADA Systems Pneumatic Vane Actuators Established 1980 Established 1973
  • 3.
    A Filter Magicsolution can reduce the cost of installation by as much as 60% NEMA 4X SS NEMA 12 Steel Dual Filter Console Dual Filter Console NEMA 4X Polycarbonate Filter Master & Single AS-I Panel
  • 4.
    Filters 1 &2 Filters 3 & 4 Plant SCADA System Monitor Only Expandable Ethernet Ethernet Ethernet or by 2x to Remote Control Infinity 120 VAC 120 VAC AS-I Bus Network Dual Filter 4-20 mA Console Level to AS-I Bus Network Filters 3&4 Influent Valve AS-I Bus Network AS-I Bus Network AS-I Bus Network • Actuator Sensor Interface Drain AS-I Bus Network • 2-Wire 16 AWG Valve Unshielded Cable Single Filter • 24 VDC Power Surface Wash AS-I Panels • AI, AO, DI, DO LOH Flow AS-I Bus Network Valve • Supplies power to 2-wire 4-20 mA Instrumentation and Pneumatic Actuator Solenoid Valves Turbidity • Eliminates power in the Effluent AS-I Bus Network Filter Pipe Gallery Valve Filter 1 to Filter 2 AS-I Bus Network • Dual Filter Console Backwash Filter-to-Waste • Primary Flow Devices • AS-I Bus Network Valve Valve • Filter Instrumentation • Single or Dual AS-I Panels • Power & Communications • Valves & Actuators • Interface to Plant SCADA
  • 5.
    OIT - NEMA4X Enclosures: NEMA 4X 316 Stainless Steel NEMA 12 Filter Magic Blue Dual, Tri, Quad, Pent & Hex Filter Console Configurations Options: Hurricane Hatch Sun Shield Air Conditioning
  • 6.
    NEMA 4X 15” Flat Panel Touch Screen High Resolution 1024 x 768 Graphics Ethernet Connectivity
  • 7.
    Manages two (2) Filters per OIT • Local Automatic, Semi-Automatic & Manual Control • Individual Filter Tuning Parameters • Displays all Filter Status & Alarms • Ethernet Communications between Filter Consoles and to Plant SCADA • Remote Monitoring and Control from Plant SCADA (Optional)
  • 9.
    2 Wire 16 AWG Unshielded Cable  Redundant Loop Bus Network  24 VDC Power & Communications  Simple, Robust, Fast & Reliable  AI, AO, DI, DO  Very Low Cost  300 Feet  Immune to Interference  900 Feet with 120VAC Power Supply  IP67 Rating for Short-term Immersion  62 Devices Maximum  Eliminates all power in the Filter Pipe Gallery  Supplies power to 2-wire Instrumentation and Pneumatic Actuator Solenoids 2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable AS-I Bus Network AS-I AS-I AI AI Card Card Influent Air Backwash Drain Effluent Influent Air Backwash Drain Effluent Scour Scour Instrumentation Filter 1 Filter 2 Instrumentation Flow, Level, LOH Flow, Level, LOH and Turbidity and Turbidity www.as-interface.net
  • 10.
    AS-I Ethernet NetworkController, AS-I Actuator Switches located in AI Card & Switch located in Filter AS-I Panel in Filter Pipe Gallery Console AS-I Pneumatic Valve Automation located in Filter Pipe Gallery
  • 11.
    AS-I Switch AS-I Pneumatic Actuator Valve Control Terminal (VCT)
  • 12.
    • Power andCommunications on a single Unshielded 2-Wire 16 AWG Cable! • All of the equipment in the Filter Pipe Gallery including the Pneumatic Actuators are powered by 24 Volts on the AS-I Bus Network thereby eliminating all High Voltage in the Gallery! • The AS-I Bus Network Cable is rated Protection Class up to IP67 for short-term immersion in water. While conduit is normally used to house & protect the cable, it is not required! • No Special Shielding or Layout Configuration is Required – The AS-I Bus Network is completely immune to electrical interference! • Installation & Termination of the AS-I Bus Network is possible by non-skilled staff
  • 16.
  • 17.
    www.ktork.com K-Tork Presentation
  • 18.
    LEVEL – Endress-Hauser – Siemens • EFFLUENT FLOW – Rosemont – Foxboro • LOSS OF HEAD – Rosemount – Foxboro • TURBIDITY – Hach
  • 21.
    JK Kubala WTP– FM Retrofit for 20 Filters (8 in 2010) Pierce-Burch WTP – FM Retrofit for 20 Filters
  • 22.
    Marshalls all Common Filter System Resources – Air Scour or Surface Wash Control – Back Wash Flow and Pump Control – Located to minimize conduit & wire • Prioritized Fully Automatic Backwash Queue NEMA 4X Polycarbonate Panel – First In First Out (FIFO) – Turbidity, LOH, Time • Date, Time & Password Management • Ethernet Connectivity
  • 23.
    Duplex Rotary Screw • Refrigerated TAH Air Dryer Compressors – Smooth Tube Thermal Air Heat – High Efficiency Exchanger – More Air per Kilowatt – Minimum Pressure Drop – Low Cost of Operation – Built-in Moisture Separator – Quiet Operation • 80 Gallon Air Receiver – Automatic Condensate Drain Tank • Coalescing KOR Air Filter • Dual Control Panels – ASME Rated – High Efficiency Oil Removal – Programmable Demand – Pressure Gauge Manager • Air Control – Maintenance Mode – Automatic Condensate Drain – 125 to 160 PSIG • Condensate Management – 34 to 248 CFM – Air Pressure Regulator
  • 24.
  • 25.
    Complete Engineering Services CompleteInstallation Specification and Details
  • 27.
    2011 – Fort Meade WTP (25 MGD) – Laurel, MD • Plant Upgrade – 6 Existing Filters Retrofitted with FM – Fort Meade WWTP (25 MGD) – Laurel, MD • Plant Upgrade – 6 Existing Filters Retrofitted with FM – Harlingen WTP (20 MGD) – City of Harlingen, TX • Plant Upgrade – 8 Existing Filters Retrofitted with FM • Future – Dixieland WTP (30 MGD) – City of Harlingen, TX • Plant Upgrade – 8 Existing Filters Retrofitted with FM – Cornish Creek WTP (35 MGD) – Newton County, GA • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters – Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters & 12 New Filters under Design – Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL • Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM & 20 Existing Filters
  • 28.
    2010 – Zapata WTP ( 8 MGD)– Zapata, TX • New WTP with 4 FM Filters – Cornish Creek WTP (25 MGD) – Newton County, GA • Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters – JF Kubala WTP (80 MGD) – City of Arlington, TX • Plant Expansion – 12 Existing FM Filters & 8 New FM Filters • 2001 - 2009 – Valparaiso WTP (30 MGD) – City of Valparaiso, IN • Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters – San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX • Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters – Pierce-Burch WTP (80 MGD) – City of Arlington, TX • Plant Upgrade – 20 Existing Filters Retrofitted with FM – JF Kubala WTP – (50 MGD) City of Arlington, TX • Plant Upgrade – 12 Existing Filters Retrofitted with FM – Danville WTP (10 MGD) – City of Danville, AK • Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter – Camden WTP (12 MGD) – City of Camden, AK • New WTP with 6 FM Filters – Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX • Plant Upgrade – 4 Existing Filters Retrofitted with FM – Alice WTP (8 MGD) – City of Alice, TX • Plant Upgrade – 4 Existing Filters Retrofitted with FM
  • 29.
    Division 11 –Filter Control System: – Complete Filter Control System Responsibility – New or Retrofit Valves & Actuators – New or Retrofit Filter Instrumentation – Interface to Air Scour, Surface Wash & Backwash Systems – Ethernet Interface to Plant SCADA – Compressed Air System – Complete Three (3) Year Warranty
  • 30.
    A Filter Magicsolution can reduce the cost of installation by as much as 60% • Filter Magic Dual Consoles save as much as $30,000 versus Traditional Consoles • Filter Magic Actuator Sensor Networks save as much as $10,000 per pair of filters versus Traditional monitoring and control Electrical Systems • Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of filters versus Traditional Electric Actuators • Filter Magic Pneumatic Actuator Systems save as much as $10,000 per pair of filters by replacing high voltage electrical power supply systems with mechanical compressed air systems • A Filter Magic Pneumatic Solution can save as much as $100,000 per pair of filters or $50,000 per filter
  • 31.
    A Filter Magicsolution can reduce the cost of installation by as much as 60% • Filter Magic is perfect for retrofit solutions or new construction • Filter Magic provides short-term savings during construction and long-term savings over the years due to its simplicity and ease of maintenance • Filter Magic Solutions include a comprehensive three (3) year warranty on the entire Filter Control System including the valves, actuators and instrumentation • Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000 actuations • Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty
  • 32.
    A Filter Magicsolution can reduce the cost of installation by as much as 60%
  • 33.
  • 34.
    It’s so easy,even a Caveman can do it!
  • 35.