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High selective membranes
Future of (small scale) biogas upgrading




                                R. Lems M.Sc. , R&D Manager
                                DMT Environmental Technology
                                Rlems@dmt-et.nl
Thema C- Biogas Utilization
Focus biogas upgrading + transportation

DMT: Development small scale upgrading
Clean Miles: Development virtual pipeline
Eneco: Case development


Hanze: Research and Support
Substance          %

Methane, CH4              45-75

Carbon dioxide, CO2       25-45

Carbon monoxide, CO       0-0,3

Nitrogen, N2              1-15

Water, H2O              Saturated

Hydrogen sulfide, H2S    0,1-0,5
Oxygen, O2
                         traces
Siloxane, R2SiO
Choice for (large scale )biogas upgrading?

      PWS: Pressurized Water Scrubbing
       + Low investment and operational cost
       + Low methane slip 0.8 %
       + High energy efficiency >96%
       + Proven technology
       + No chemicals
       - Complexity
Choice for small scale biogas upgrading?

   Importance of
   •Energy efficiency ?
      =>Biogas utilization and running hours.
   •Flow variations ?
      =>Max flow is 200m3/hr
   •Available manpower
     => None
   •Methane emissions ?
Choice for small scale biogas upgrading?

      MS: Membrane Separation
       + Compact
       + Simple on/off
       + Cheap
       + 100% biogas utilization/ flexibility
       + Highest operational up time
       + 2 times per year human interaction.
       + CO2 reuse
       - High methane slip (conventional)
Why small scale biogas upgrading?

>90% of possible biogas production sites are <200m3/hr.
60-80% of possible biogas capacity is from small scale site.

 50-200Nm3 biogas equals 35-150 l diesel
                    => 170.000-1.450.000 euro/a
Small scale upgrading with membranes

                  CO2




Biogas                            Green gas
Membranes separation

   J=  (k . D . Δp ) / l
   J=  Flux
   k=   Solubility of CO2 in the polymer
   D=    Diffusion coefficient of CO2
        through the polymer
   Δp = The pressure difference
        over the membrane
   l = The thickness of the membrane
60



     HS Membranes
Multi stage
200,0%

                   180,0%

                   160,0%
                                      Competing
                   140,0%
Recylce Stream %                      membranes
                   120,0%

                   100,0%

                    80,0%                              High Selective
                    60,0%
                                                         membranes
                    40,0%

                    20,0%

                    0,0%
                            10   20     30        40         50      60   70
                                      Membrane selectivity CO2/CH4
Biogas:

CH4 (53,3%)                           35% recycle
CO2 (46%)        Mixer
H2O (0,1%)
                         Recycle
N2 (0,5%)
O2 (0,1%)                Stream

              Membrane Cascade for
                  upgrading



              Biomethane OFF Gas
              CH4 > 97%  < 0.5% CH4
Choice for (small scale) biogas upgrading?

       MS: Membrane Separation
       + Compact
       + Simple on/off
       + Cheap
       + 100% biogas utilization
       + Highest operational up time
       + 2 times per year human interaction.
       + CO2 reuse
       + High methane slip ( Conventional ))
       - Low                 High selective
DMT Carborex ® MS
+ 0,2 kWh/ Nm3
+ 0,3% CH4 slip
+ Energy efficiency > 98%
+ Operation reliability >98%
+ Plug and play
+ Containerized
+ Low in CAPEX and OPEX
- Price linear with membranes
SAT test at Acrres
Virtual pipeline

•   For remote places and low flows       (where pipeline are too expensive)

•   Easy transport and utilization of gas @ 250 bar
•   Transport of biogas and/ or greengas
•   Alternative for local use of CBG (mobile CHP/ holiday houses)
Case Ameland
High selective membranes        Future
  of (small scale) biogas upgrading




                                   R. Lems M.Sc. , R&D Manager
                                   DMT Environmental Technology
                                   Rlems@dmt-et.nl

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Flexigas symposium 16-4-2012 - High selective membranes - Robert Lems

  • 1. High selective membranes Future of (small scale) biogas upgrading R. Lems M.Sc. , R&D Manager DMT Environmental Technology Rlems@dmt-et.nl
  • 2. Thema C- Biogas Utilization Focus biogas upgrading + transportation DMT: Development small scale upgrading Clean Miles: Development virtual pipeline Eneco: Case development Hanze: Research and Support
  • 3. Substance % Methane, CH4 45-75 Carbon dioxide, CO2 25-45 Carbon monoxide, CO 0-0,3 Nitrogen, N2 1-15 Water, H2O Saturated Hydrogen sulfide, H2S 0,1-0,5 Oxygen, O2 traces Siloxane, R2SiO
  • 4. Choice for (large scale )biogas upgrading? PWS: Pressurized Water Scrubbing + Low investment and operational cost + Low methane slip 0.8 % + High energy efficiency >96% + Proven technology + No chemicals - Complexity
  • 5. Choice for small scale biogas upgrading? Importance of •Energy efficiency ? =>Biogas utilization and running hours. •Flow variations ? =>Max flow is 200m3/hr •Available manpower => None •Methane emissions ?
  • 6. Choice for small scale biogas upgrading? MS: Membrane Separation + Compact + Simple on/off + Cheap + 100% biogas utilization/ flexibility + Highest operational up time + 2 times per year human interaction. + CO2 reuse - High methane slip (conventional)
  • 7. Why small scale biogas upgrading? >90% of possible biogas production sites are <200m3/hr. 60-80% of possible biogas capacity is from small scale site. 50-200Nm3 biogas equals 35-150 l diesel => 170.000-1.450.000 euro/a
  • 8. Small scale upgrading with membranes CO2 Biogas Green gas
  • 9. Membranes separation J= (k . D . Δp ) / l J= Flux k= Solubility of CO2 in the polymer D= Diffusion coefficient of CO2 through the polymer Δp = The pressure difference over the membrane l = The thickness of the membrane
  • 10. 60 HS Membranes
  • 11.
  • 13. 200,0% 180,0% 160,0% Competing 140,0% Recylce Stream % membranes 120,0% 100,0% 80,0% High Selective 60,0% membranes 40,0% 20,0% 0,0% 10 20 30 40 50 60 70 Membrane selectivity CO2/CH4
  • 14. Biogas: CH4 (53,3%) 35% recycle CO2 (46%) Mixer H2O (0,1%) Recycle N2 (0,5%) O2 (0,1%) Stream Membrane Cascade for upgrading Biomethane OFF Gas CH4 > 97% < 0.5% CH4
  • 15. Choice for (small scale) biogas upgrading? MS: Membrane Separation + Compact + Simple on/off + Cheap + 100% biogas utilization + Highest operational up time + 2 times per year human interaction. + CO2 reuse + High methane slip ( Conventional )) - Low High selective
  • 16. DMT Carborex ® MS + 0,2 kWh/ Nm3 + 0,3% CH4 slip + Energy efficiency > 98% + Operation reliability >98% + Plug and play + Containerized + Low in CAPEX and OPEX - Price linear with membranes
  • 17.
  • 18. SAT test at Acrres
  • 19.
  • 20. Virtual pipeline • For remote places and low flows (where pipeline are too expensive) • Easy transport and utilization of gas @ 250 bar • Transport of biogas and/ or greengas • Alternative for local use of CBG (mobile CHP/ holiday houses)
  • 22.
  • 23. High selective membranes Future of (small scale) biogas upgrading R. Lems M.Sc. , R&D Manager DMT Environmental Technology Rlems@dmt-et.nl