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COST EFFECTIVE MAINTENACE
Edward Lloyd
President, CEO
Fireside Coatings Corporation
Bexxon Global Pte Ltd
Fireside Coating Products
• Industrial Ceramic Coatings
• Applications: Boilers, Fired heaters, high
temperature process equipment
• Fireside Coatings Ceramics:
– Reduce corrosion
– Fight Erosion
– Slagging
– Scaling
– Thermal efficiency.
INDUSTRIES
• Power generation
• Steel manufacturing
• Pulp and paper
• Petro-chemical
CERAMIC COATING DEVELOPMENT
• Development based on over 40 years actual
experience applying industrial boilers
maintenance coatings
• Fireside Coatings have deep understanding of
the equipment and also the operating
conditions that affect equipment performance
and reliability.
FIRESIDE CERAMIC
CHARACTERISTICS
• Non toxic
• Non flammable/water soluble
• Thermal shock resistant
• Corrosion/erosion resistant
• Thermal management coatings
• Non slagging features
APPLICATION REQUIREMENTS
• Conventional or Airless spray equipment
• Applied in thin subsequent coats 50 to 75
microns
APPLICATION
• Recommended thickness 150-300 microns
• Coating cures during normal boiler start up
BOILER APPLICATIONS
 PC Utility boilers
 CFB boilers
 BFB boilers
 Process boilers
PC UTILITY-
Maintenance Problems
• Waterwall slagging and corrosion
• Superheater and reheater fouling and corrosion
• Economizer erosion/corrosion
• Lower slope erosion
• Nose arch erosion/corrosion
XP61 BOILER & FURNACE COATING
• Erosion and corrosion resistant
• Dense, pin hole free surface
• Stops the diffusion of carbon, oxygen, sulfur
into the metal tubing
• Prevents Coal ash corrosion.
BOILER + FURNACE COATINGS
• Formula for specific applications
• XP61-S (reduces slagging and fouling)
• Reheats after XP61-S application
XP61-S PC BOILER APPLICATIONS
PC BOILER APPLICATIONS
Water walls coated with XP61 to provide corrosion
protection
TYPICAL CFB/BFB ISSUES
• Waterwall erosion (refractory interface, cyclone
inlet, corners and membrane)
• Back pass slagging/corrosion
• Roof and division wall erosion
• In bed tube erosion
FIRESIDE XP61 BOILER/FURNACE
COATING
• Formulated as XP61-E for erosion resistance
CFB ECONOMIZER TUBES
• Tube bend erosion = XP61-E
CFB APPLICATION
• XP61 - Water wall erosion/corrosion
PROCESS BOILERS
• Waterwall tube erosion/corrosion
• Superheater fouling and corrosion
• Economizer erosion
• Nose arch and roof erosion/corrosion
PULP AND PAPER RECOVERY
BOILERS
• XP61 - Superheater pendants, corrosion, salt
cake
• XP61 - Water wall corrosion
RECOVERY BOILERS
RECOVERY BOILERS
• Wall studs
PETRO-CHEMICAL REFINERY
• Fired heaters
OTHER APPLICATIONS
• XP-61 - Package boiler fire box
REFINERY REF-78
• Ceramic fiber insulation Fire Brick
• /Fiber
APPLICATIONS
• Fireside TS-511 sealing of stress cracks
APPLICATIONS
• XP-61 - Steel plant BOF hood
• Optēcoat™ is a two color sprayed ceramic
coating to protect boiler tubing
• Also acting as a visual inspection aid.
• After a long period of operation the two color
Optēcoat™ will allow operators and inspectors to
visually see any areas of severe erosion or
corrosion.
• Optēcoat duel color system
EROSION/CORROSION
• Optēcoat: steam drum tubes
EROSION/CORROSION
• Optēcoat: after one year run in CFB boiler
• Optēcoat one year run in CFB at refractory
interface
firesidecoatings.com
Fireside Coating customers worldwide
use our ceramic coatings to improve
performance and extend the life of
equipment
www.firesidecoatings.com www.bexxonglobal.com info@bexxonglobal.com

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