This document discusses Fireside Coatings Corporation's ceramic coating products for maintenance and corrosion protection in industrial boilers and process equipment. The coatings can be applied to reduce corrosion, erosion, scaling, and increase thermal efficiency in various industries. Fireside has over 40 years experience developing ceramic coatings for applications in power generation, steel manufacturing, pulp/paper, petrochemical, and other industrial boilers and furnaces. The coatings are non-toxic, thermal shock resistant, and provide protection from corrosion and erosion when applied in thin layers to equipment surfaces.

1. A COST EFFECTIVE MAINTENACE OPTION
Edward Lloyd
President, CEO
Fireside Coatings Corporation
Bexxon Global Pte Ltd Singapore info@bexxonglobal.com

2. OUR PRODUCTS?
• Industrial Ceramic Coatings
• Applications in boilers, fired heaters, other
high temperature process equipment.
• Fireside Coatings Ceramics used world wide:
– reduce corrosion
– erosion,
– slagging and
– Scaling
– promote thermal efficiency.

3. INDUSTRIES
• Power generation
• Steel manufacturing
• Pulp and paper
• Petro-chemical

4. CERAMIC COATING DEVELOPMENT
• Based on over 40 years practical experience
applying maintenance coatings in industrial
boilers.
• Successful product development depends on
having a good understanding of the
equipment and also the operating conditions
that affect equipment performance and
reliability.

5. FIRESIDE CERAMIC
CHARACTERISTICS
• Non toxic
• Non flammable/water soluble
• Thermal shock resistant
• Corrosion/erosion resistant
• Thermal management coatings
• Non slagging features

6. APPLICATION REQUIREMENTS
• Conventional or Airless spray equipment
• Applied in thin subsequent coats 50 to 75
microns

7. APPLICATION
• Recommended thickness 150-300 microns
• Coating cures during normal boiler start up

8. BOILER APPLICATIONS
 PC Utility boilers
 CFB boilers
 BFB boilers
 Process boilers

9. PC UTILITY-
Maintenance Problems
• Waterwall slagging and corrosion
• Superheater and reheater fouling and corrosion
• Economizer erosion/corrosion
• Lower slope erosion
• Nose arch erosion/corrosion

10. XP61 BOILER & FURNACE COATING
• Erosion and corrosion resistant
• Dense, pin hole free surface
• Stops the diffusion of carbon, oxygen, sulfur
into the metal tubing
• Prevents Coal ash corrosion.

11. BOILER + FURNACE COATINGS
• Can be formulated for specific applications
• XP61-S (reduces slagging and fouling)

12. XP61-SPC BOILER APPLICATIONS
• Slagging-reheat pendants- condition after 3
month run

13. • Reheats after XP61-S application
XP61-S PC BOILER APPLICATIONS

14. XP61-S PC BOILER APPLICATIONS
Condition after 4 mo. run coated with XP61-S

15. PC BOILER APPLICATIONS
Water walls coated with XP61 to provide corrosion
protection

16. TYPICAL CFB/BFB ISSUES
• Waterwall erosion (refractory interface, cyclone
inlet, corners and membrane)
• Back pass slagging/corrosion
• Roof and division wall erosion
• In bed tube erosion

17. FIRESIDE XP61 BOILER/FURNACE
COATING
• Formulated as XP61-E for erosion resistance

18. CFB ECONOMIZER TUBES
• Tube bend erosion = XP61-E

19. CFB APPLICATION
• XP61 - Water wall erosion/corrosion

20. PROCESS BOILERS
• Waterwall tube erosion/corrosion
• Superheater fouling and corrosion
• Economizer erosion
• Nose arch and roof erosion/corrosion

21. PULP AND PAPER RECOVERY
BOILERS
• XP61 - Superheater pendants, corrosion, salt
cake

22. • XP61 - Water wall corrosion
RECOVERY BOILERS

23. RECOVERY BOILERS
• Wall studs

24. OTHER APPLICATIONS
XP61-E - ECONOMIZER LOOPS POWER

25. PETRO-CHEMICAL REFINERYS
• Fired heaters

26. OTHER APPLICATIONS
• XP-61 - Package boiler fire box

27. REFINERY REF-78
• Ceramic fiber insulation Fire Brick
• /Fiber

28. APPLICATIONS
• Fireside TS-511 sealing of stress cracks

29. APPLICATIONS
• XP-61 - Steel plant BOF hood

31. • Optēcoat™ is a two color sprayed ceramic
coating to protect boiler tubing
• Also acting as a visual inspection aid.
• After a long period of operation the two color
Optēcoat™ will allow operators and inspectors to
visually see any areas of severe erosion or
corrosion.

32. • Optēcoat application- duel color system
EROSION/CORROSION

33. • Optēcoat application on steam drum tubes
EROSION/CORROSION

34. • Optēcoat application after one year run in CFB
boiler

35. • Optēcoat one year run in CFB at refractory
interface

36. • Coating strip blasted for 18” X80 application

37. firesidecoatings.com
Customers worldwide use our ceramic
coatings to improve performance and
extend the life of equipment.
We look forward to your inquiry.
www.firesidecoatings.com www.bexxonglobal.com info@bexxonglobal.com