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EVALUATION OF A HYBRID
FORWARD OSMOSIS SYSTEM
FOR AGRICULTURAL REUSE OF
HIGH SALINITY WASTEWATER
EDS Desalination for the Environment:
Clean Water and Energy
22-26 May 2016
Presenter: Beatriz Corzo email: beatriz.corzo.garcia@acciona.com
ACCIONA Agua. Your partner in the water cycle
INDEX
Wastewater Reuse
Hybrid FO advantages
FO challenges
Ofrea Project
Design
Demonstration plant
Cost evaluation
Conclusions
Acknowledgments
ACCIONA Agua. Your partner in the water cycle
WASTEWATER REUSE
>3 Billion people will live under water stress in 2025 (Valladares
et al., 2014)
Options:
Water desalination
Water reuse
Improve water efficiency
Challenges for water reuse are both technological and
economical: technologies that can assure safe water at a
competitive price are needed
Can we compete using FO in water reuse for agricultural purposes?
A combination
of the three is
needed!
ACCIONA Agua. Your partner in the water cycle
HYBRID FO ADVANTAGES
Multibarrier concept
High permeate quality
Low and reversible fouling
Less pretreatment
Less chemical cleaning
Product water customization (e.g. boron removal,
fertigation)
ACCIONA Agua. Your partner in the water cycle
Low flux (ICP & ECP) and expensive elements
Improvements in FO membranes:
Thinner membranes with less tortuosity (S parameter) → less ICP and higher flux
More providers → lower prices
DS recovery is energy intensive.
Diluted DS has more osmotic pressure than feed water
DS replacement costs
Reverse salt diffusion and incomplete DS recovery
Permeate quality
DS content
No real data
Main studies are lab-scale, synthetic feed, short term and batch
conditions. Realistic studies are still needed → OFREA PROJECT
FO CHALLENGES
ACCIONA Agua. Your partner in the water cycle
OFREA PROJECT
According to a workshop on water reuse: (Optimizing water
reuse in EU. Dec 2014)
Water reuse in Spain: 35%
Region of Murcia: 98%
of wastewater is reused,
mostly in agriculture.
The rest presents high
salinity.
Reuse Datebase (CEDEX). R. Iglesias, 2007
ACCIONA Agua. Your partner in the water cycle
OFREA PROJECT
FO-NF pilot plant is operating with real feed, continuous
and long-term (> 1 year):
Feed water: San Pedro del Pinatar 3 m3/h WWTP
effluent
– Conductivity: 4-6 mS/cm
– Boron: 1.2 ppm
– SAR: 10.6
RD 1620/2007 limit:
– Conductivity: 3 mS/cm
– Boron: 0.5 ppm
– SAR: 6
ACCIONA Agua. Your partner in the water cycle
DESIGN OF DEMONSTRATION PLANT
It was presented in EUROMED Palermo and IDA San Diego 2015
Porifera PFO-100 was the FO membrane selected:
Three DSs were selected: organic and inorganic molecules
NF270-4040 or NF90-4040 from Filmtec were selected as recovery
membranes:
ACCIONA Agua. Your partner in the water cycle
DEMONSTRATION PLANT
ACCIONA Agua. Your partner in the water cycle
DEMONSTRATION PLANT DATA
Specific flux or permeability
FO=Flux/(пDS – пfeed)
NF=Flux/(NDP)
Stable operation of the FO
(22% of loss of flux the first
days)
NF permeability decreased
due to fouling:
Using an organic DS.
Using an inorganic DS
and increasing permeate
flowrate. Silicates and
gypsum presence.
A change in DS
A change in NF membranes
Fouling
A change in DS
ACCIONA Agua. Your partner in the water cycle
PERMEATE QUALITY
Stable permeate quality
Low conductivity except for
initial NF membranes
B < 0.4 mg/L (>70% removal)
High quality for agricultural
use!
A change in NF: savings in
chemical consumption
but more energy is used
A change in DS
A change in NF membranes
A change in DS
ACCIONA Agua. Your partner in the water cycle
COST EVALUATION
DS reposition and energy consumption
No chemical cleaning in FO membranes
DS
DS
Reposition
(Kg/m3)
DS Cost
(€/m3) (1)
Energy
Consumption
(KWh/m3)
Energy
Cost
(€/m3) (2)
Total
(€/m3)
Organic 0.9 2.50 4.57 (3) 0.46 2.96
Inorganic salt 1.71 1.68 3.44 0.34 2.02
Inorganic salt 0.99 0.97 4.46 0.45 1.42
New inorganic
salt
0.58 0.52 4.43 0.44 0.96
(1) DS price is referred to a small-scale order
(2) It is assumed 0.10€/KWh
(3) NF Membranes fouled
NF HF
NF HR
ACCIONA Agua. Your partner in the water cycle
CONCLUSIONS
FO-NF operated in the long term with real feed:
NF membrane was fouled with the organic DS and the first inorganic DS.
FO membrane is working with stable permeability. No fouling in the long-
term.
High permeate quality (conductivity, SAR and boron are below legislation).
Costs
Relevant cost due to DS losses and DS reconcentration energy.
New DS is CHEAPER and has ↑Van’t Hoff coefficient.
NF chemical cleaning is related to DS. No cleaning in FO membranes.
No remineralization is needed.
Economic feasibility of hybrid FO is highly dependent on the DS
selected. It could be cheaper than conventional systems!
ACCIONA Agua. Your partner in the water cycle
The research leading to these results has received funding
from the LIFE+ Programme of the European Commission
(LIFE12/ENV/ES/000632 LIFE OFREA) and from La Generalitat
de Catalunya (Industrial PhD program).
ACKNOWLEDGMENTS
All my colleagues from Acciona Agua and Carme
Sans from the University of Barcelona.

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Evaluation of a hybrid forward osmosis system

  • 1. EVALUATION OF A HYBRID FORWARD OSMOSIS SYSTEM FOR AGRICULTURAL REUSE OF HIGH SALINITY WASTEWATER EDS Desalination for the Environment: Clean Water and Energy 22-26 May 2016 Presenter: Beatriz Corzo email: beatriz.corzo.garcia@acciona.com
  • 2. ACCIONA Agua. Your partner in the water cycle INDEX Wastewater Reuse Hybrid FO advantages FO challenges Ofrea Project Design Demonstration plant Cost evaluation Conclusions Acknowledgments
  • 3. ACCIONA Agua. Your partner in the water cycle WASTEWATER REUSE >3 Billion people will live under water stress in 2025 (Valladares et al., 2014) Options: Water desalination Water reuse Improve water efficiency Challenges for water reuse are both technological and economical: technologies that can assure safe water at a competitive price are needed Can we compete using FO in water reuse for agricultural purposes? A combination of the three is needed!
  • 4. ACCIONA Agua. Your partner in the water cycle HYBRID FO ADVANTAGES Multibarrier concept High permeate quality Low and reversible fouling Less pretreatment Less chemical cleaning Product water customization (e.g. boron removal, fertigation)
  • 5. ACCIONA Agua. Your partner in the water cycle Low flux (ICP & ECP) and expensive elements Improvements in FO membranes: Thinner membranes with less tortuosity (S parameter) → less ICP and higher flux More providers → lower prices DS recovery is energy intensive. Diluted DS has more osmotic pressure than feed water DS replacement costs Reverse salt diffusion and incomplete DS recovery Permeate quality DS content No real data Main studies are lab-scale, synthetic feed, short term and batch conditions. Realistic studies are still needed → OFREA PROJECT FO CHALLENGES
  • 6. ACCIONA Agua. Your partner in the water cycle OFREA PROJECT According to a workshop on water reuse: (Optimizing water reuse in EU. Dec 2014) Water reuse in Spain: 35% Region of Murcia: 98% of wastewater is reused, mostly in agriculture. The rest presents high salinity. Reuse Datebase (CEDEX). R. Iglesias, 2007
  • 7. ACCIONA Agua. Your partner in the water cycle OFREA PROJECT FO-NF pilot plant is operating with real feed, continuous and long-term (> 1 year): Feed water: San Pedro del Pinatar 3 m3/h WWTP effluent – Conductivity: 4-6 mS/cm – Boron: 1.2 ppm – SAR: 10.6 RD 1620/2007 limit: – Conductivity: 3 mS/cm – Boron: 0.5 ppm – SAR: 6
  • 8. ACCIONA Agua. Your partner in the water cycle DESIGN OF DEMONSTRATION PLANT It was presented in EUROMED Palermo and IDA San Diego 2015 Porifera PFO-100 was the FO membrane selected: Three DSs were selected: organic and inorganic molecules NF270-4040 or NF90-4040 from Filmtec were selected as recovery membranes:
  • 9. ACCIONA Agua. Your partner in the water cycle DEMONSTRATION PLANT
  • 10. ACCIONA Agua. Your partner in the water cycle DEMONSTRATION PLANT DATA Specific flux or permeability FO=Flux/(пDS – пfeed) NF=Flux/(NDP) Stable operation of the FO (22% of loss of flux the first days) NF permeability decreased due to fouling: Using an organic DS. Using an inorganic DS and increasing permeate flowrate. Silicates and gypsum presence. A change in DS A change in NF membranes Fouling A change in DS
  • 11. ACCIONA Agua. Your partner in the water cycle PERMEATE QUALITY Stable permeate quality Low conductivity except for initial NF membranes B < 0.4 mg/L (>70% removal) High quality for agricultural use! A change in NF: savings in chemical consumption but more energy is used A change in DS A change in NF membranes A change in DS
  • 12. ACCIONA Agua. Your partner in the water cycle COST EVALUATION DS reposition and energy consumption No chemical cleaning in FO membranes DS DS Reposition (Kg/m3) DS Cost (€/m3) (1) Energy Consumption (KWh/m3) Energy Cost (€/m3) (2) Total (€/m3) Organic 0.9 2.50 4.57 (3) 0.46 2.96 Inorganic salt 1.71 1.68 3.44 0.34 2.02 Inorganic salt 0.99 0.97 4.46 0.45 1.42 New inorganic salt 0.58 0.52 4.43 0.44 0.96 (1) DS price is referred to a small-scale order (2) It is assumed 0.10€/KWh (3) NF Membranes fouled NF HF NF HR
  • 13. ACCIONA Agua. Your partner in the water cycle CONCLUSIONS FO-NF operated in the long term with real feed: NF membrane was fouled with the organic DS and the first inorganic DS. FO membrane is working with stable permeability. No fouling in the long- term. High permeate quality (conductivity, SAR and boron are below legislation). Costs Relevant cost due to DS losses and DS reconcentration energy. New DS is CHEAPER and has ↑Van’t Hoff coefficient. NF chemical cleaning is related to DS. No cleaning in FO membranes. No remineralization is needed. Economic feasibility of hybrid FO is highly dependent on the DS selected. It could be cheaper than conventional systems!
  • 14. ACCIONA Agua. Your partner in the water cycle The research leading to these results has received funding from the LIFE+ Programme of the European Commission (LIFE12/ENV/ES/000632 LIFE OFREA) and from La Generalitat de Catalunya (Industrial PhD program). ACKNOWLEDGMENTS All my colleagues from Acciona Agua and Carme Sans from the University of Barcelona.