Esteem Designs and Supplies Fired Heaters Worldwide

1. Noida (Head Office & Works)
B-39, Sector-67,
Noida, UP – 201301, India
Ph.: +91 120 6491904
Delhi
Subhash Chowk, Laxmi Nagar,
Delhi – 110092, India
Ph.: +91 11 22043491/ 92
Baddi (Workshop)
K.No. 1027-1030/369, Bhud Road,
Gullarwala, Baddi (H.P), India
Ph. : +91 1795 657001

2. About Esteem
+
Over the past 20 years we have built
a solid reputation for cost effective
reliable and timely services.
DELHI,
NOIDA
BADDI
INDIA
Esteem is a leading supplier and
contractor for Fired Heaters,
Cracking Furnaces, Reformers,
Process Furnaces Waste Heat
recovery Units and related
equipment to the Hydrocarbon and
Chemical industries spanning Oil &
Gas, Petrochemical, Refining,
Fertilizer and related sectors.
Design, supply and construction of
Fired Heaters (from Turnkey projects
to revamps) designed to API 560 or
other international standards form the
core of our business. We have
capabilities to provide furnaces
based on our own design or the
design supplied by clients/
consultants.
Years of Excellence!
Orange - Offifice/ Workshop Locations
Blue - Project Locations

3. Certifications & enlistments
o Enlisted with Engineers India Ltd. (EIL) as a contractor for Fired Heaters
o Member of American Petroleum Institute (API) [Esteem Projects LLC]
o ISO – 9001:2008
o OHSAS – 18001:2007
o ISO – 14001:2004
o Indian Boiler Regulations (IBR)

6. Since inception, Esteem is governed by its core values. They shape the culture and define the
character of our company. They are the driving factor behind all our decisions and actions.
Core Values
+
Client Value Creation
We shall strive to create value for client by delivering exceptional products
and services in an economical and timely manner.
Respect
We will value diversity of background and opinion. Demonstrate awareness
of our actions and interactions and their impact on clients, co-workers, and
our company.
Sustainability and Stewardship
Fulfilling our obligation of building a better tomorrow, meeting our
commitments to stakeholders, developing our people and helping improve
communities and the global environment.
Integrity
Being ethically unyielding, honest and trustworthy by saying what we mean,
matching our behavior to our words and taking responsibility for our actions.

7. Products & Services
ü New Installations
o Fired Heaters
o Reformers
o Cracking Furnaces
ü Shop fabricated equipment
o Modular Fired Heaters
o Convection Modules
o Waste Heat Recovery Units
o Specialized Refractory Lined equipment
§ Vibrocast lined vessels
§ Abrasion resistant lined equipment
§ Steam/ Air distribution rings
o Pressure vessels
o Pre-fabricated piping
o Dampers
o Stacks/ Chimneys
ü Turnarounds, revamps, capacity
enhancement projects
o Fired Heaters/ Reformers/ Cracking
Furnaces
o FCCU
o WHRUs

8. End to end services for
Fired Heaters
Design &
Engineering
Procurement &
Supply
Shop Fabrication
Site erection and
installation
Revamps &
Rebuilds
Pre-commissioning
and Commissioning

9. Noida
•Design & Engineering
•Procurement
•Planning
•Accounting & Finance
Baddi
•Fabrication
•Refractory Lining
•QA/ QC
Sites
•Fabrication
•Erection
•QA/ QC
•Refractory Lining
•Pre-commissioing &
Commissioning
Our Setup
Our head office is located at Noida, in the national capital region. We have two
fabrication workshops, one a Baddi and other at Noida. In addition, we execute
fabrication and erection activities at sites also as per project requirements.

10. Esteem – Baddi Workshop
Convection Module of OHCU Heater for IOCL Panipat fabricated and supplied from Esteem Baddi

11. o Fully equipped Fired heater
fabrication workshop
o Two bays of 246 ft x 50 ft
each (~ 70,000 sq. ft total
area)
o Each bay has one EOT crane
of 20 MT (additional two
planned)
o Loading facility for 100 MT,
external crane of 300 MT
o Approved welding procedures
for almost all metallurgy in
Fired heaters.
o Easy and clear access for
transportation of large
modules and over dimension
cargo
o Maximum size for mock
assembly inside shop: 14.5 x
14.5 x 70m
o Assembly can be done near
port to form larger modules or
complete heaters.

12. Esteem has a full facility design and engineering office at Noida.
We are equipped to handle Fired Heater projects of any size.
Our scope of activities for design & engineering include:
o Basic and detailed engineering
o Structural design (Static, Wind, Seismic)
o Pressure parts design
o Piping flexibility & stress analysis
o Connection (joint) design calculations
o Tube support design
o Refractory design and detailing
o Transportation & lifting lug design
o Design for modularisation
o 3D modelling
o CFD & FEA
o Procurement engineering
o Design and engineering for Dampers
Design & Engineering

13. Available Design & Engineering Software
o HeaterSim 560
o Autodesk Plant 3D
o Autodesk Revit
o Autodesk Advance Steel
o Autodek P&ID
o Autodesk MEP
o Autodesk Electrical
o Autodesk Civil 3D
o Autodesk Architecture
o Autodesk Utility Design
o Autodesk Infraworks 360
o Autodesk Navisworks Manage
o Autodesk Map 3D
o Autodesk 3DS Max
o Autodesk Structural Analysis for Revit
o Autodesk AutoCad
o Graitec Advance Design
o Graitec AdvanceCAD
o Bentley STAAD Pro
o ISOMEC from Parascadd
o EasyCFD
o TanRef (Proprietary In-house Refractory
Heat Transfer Calculations Software)

14. Esteem’s refractory related services for Fired Heaters, Reformers, Cracking
Furnaces, FCCU, and related equipment include:
ü Design & Engineering (including heat transfer calculations)
ü Material selection
ü Detail engineering
ü Procurement & Supply
ü Shop/ Site installation
ü Dry-out services
ü Testing
ü Rapid Revamps
ü Specialised Applications
o Vibrocast Lining
o Abrasion resistant lining
o Reformer Cold collector/ header
Refractory Services

15. Vibrocast Lining: Vibrocast lining requires special
skills coupled with detailed planning & preparation.
Esteem has experience of applying in-situ vibrocast
lining for vessels, ducts, etc. Past jobs executed
include vibrocast lining for FCCU spool pieces
supplied from our works.
Abrasion Resistant Lining: Esteem has experience
of installation of abrasion resistant lining
(Rescobond AA 22S or equiv) both at site in-situ
locations and at shop. We have experience of lining
using Hex Mesh, S-bars, Radius tabs and other kinds
of anchorage. Jobs executed include FCCU
cyclones, steam rings/ distributors, etc.
Reformer Cold Collector/ Outlet Header: One of
the most critical areas of any Reformer Furnace,
the Cold Collector / Outlet Header faces the
process fluids and is subject to the most demanding
environment. Esteem has proven experience of
applying this critical refractory.
Online repairs: Esteem has capabilities to perform
on-line repair of furnace castable lining. This avoids
downtime and further deterioration of the
refractory lining/ casing. If the damage is repaired
in time, the repaired lining is able to perform for
long durations of time and unnecessary shutdown
can be avoided.
Specialized Applications

16. Sno. Heater Client Licensor
Year
Completed
Type of
Heater
Absorbed
Heat Duty
(MMKcal/hr)
1 OHCU Heater
Indian Oil
Corporation Ltd. -
Panipat Refinery
2016
Vertical
Cylindrical
7.9
2
Gas/ Naptha
Cracking
Furnace
Brahmaputra
Cracker & Polymer
Ltd.
CB&I
Lummus
2015
Bottom
Fired Box
Type
39 x 4
3
Regeneration
Heater
Brahmaputra
Cracker & Polymer
Ltd.
EIL 2014
Vertical
Cylindrical
5.4
4
Ketene
Furnace
Jubilant Life
Sciences Ltd.
2013 Cabin Type 3.6
5
Ketene
Furnace
Laxmi Organic
Industries Ltd.
2012 Cabin Type 3.7
6 DHDT Heater
Indian Oil
Corporation Ltd. -
Bongaigaon Refinery
EIL 2011
Vertical
Cylindrical
12.7
7 HGU Reformer
Indian Oil
Corporation Ltd. -
Bongaigaon Refinery
Technip 2010
Top Fired
Box Type
40.1
8
Feed Pre-
heater
IFFCO Phulpur Kellogg 2008
Vertical
Cylindrical
2.8
9
Dehydration
Reactor feed
Heater (B-110-
B)
India Glycols Ltd. ABB 2006
Vertical
Cylindrical
4.6
10 HGU Reformer
Hindustan Petroleum
Corporation Ltd.,
Mumbai Refinery
Haldor
Topsoe
2000
Side Fired
Box Type
Key Projects

17. Project: Hydrogen Reformer
(Process package by client)
Client: Indian Oil Corporation
Capacity: 40.51 MMKcal/hour
Status: In operation since 2011
www.esteemprojects.com

18. Project: Revamp of VPS Heater
Client: HPCL
Capacity: 17.69 MMKcal/hour
Status: Revamped in 2014
www.esteemprojects.com

19. Project: DHDT Heater
Process package by client
Client: Indian Oil Corporation
Capacity: 12.7 MMKcal/hour
Status: In operation since 2011
www.esteemprojects.com

20. Project: Naptha Cracking Furnaces (four nos.)
Process package by client
Client: Brahmaputra Cracker & Polymer Ltd.
Capacity: 156 MMKcal/hr (combined)
Status: Ready for commissioning
www.esteemprojects.com