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Wei Huang, Jerry Tichenor, David Pommerenke
2014 ESDA Exhibition Booth 606
Web: www.esdemc.com Email: info@esdemc.com Tel: (+1) 573-202-6411 Fax: (+1) 877-641-9358
Address: 4000 Enterprise Drive, Suite 103, Rolla, MO, 65401
Characterizing Touch Panel Sensor
ESD Failure with IV-Curve TLP
(System Level ESD)
PRESENTATIONOUTLINE
Presentation Outline
• Touch panel ESD damage scenarios
• Current methods to test and analysis ESD robustness
• ESD simulator methods
• Manual ESD test and failure detection
• Robotic ESD test and failure detection (Amber Precision Instrument)
• IV-TLP probing methods (NEW)
• Single-end ESD injection and IV measurement on one trace
(High current melt a test trace)
• Single-end ESD injection and IV measurement with neighbor traces
(High current density melt a spot on a trace during spark)
• Differential ESD injection and IV measurement with crossing traces
(High current density melt a spot on a trace during spark)
• Some touch panel ESD test results and analysis
• Some ESD design weakness observed and suggestions
• Conclusion & Future works
2
ESDDAMAGESONTOUCHPANEL
ESD damages on Touch Panel
• Electrostatic Discharge (ESD) to capacitive touch panel can cause damage not only
to the touch panel controller ICs, but also to the touch panel sensor traces (the
perimeter silver (Ag) paste traces, and the Indium-Tin-Oxide (ITO) traces in the
touch panel sense area)
• ESD occurs when the screen is touched. These
are usually air discharge from human, and
discharge voltages can be 12+ kV.
• Such ESD events can couple by capacitance
through glass or break down the air gap around
the display touch panel
• ESD current running on touch panel traces can
fuse trace material (high current density heats,
melts and evaporates the Ag or ITO material)
and disables the sensing area of the broken
trace
3
Broken traces
ESDDAMAGESONTOUCHPANEL
Some ESD damage scenarios on Touch Panel
4
ESD on edge,
Air gap breakdown
ESD on screen,
capacitive coupling
ESD on screen, spark on surface,
then air break down
Bottom
Top
GND
Touch panel face down,
strong capacitive coupling
Top
Bottom
GND
Top
Bottom
GND
Top
Bottom
5
Glass
Touch
Glass
LCD
Glass
Backlight
Metallic cell phone body
ESD test table
Earth ground, surrounding
ESD on screen,
capacitive coupling
Top
Bottom
GND
6
Glass
Touch
Glass
LCD
Glass
Backlight
Metallic cell phone body
ESD test table
Earth ground, surrounding
ESD to the edge
capacitive coupling
Top
Bottom
GND
7
Glass
Touch
Glass
LCD
Glass
Backlight
Metallic cell phone body
ESD test table
Earth ground, surrounding
ESD on screen, spark on surface,
then air break down
GND
Top
Bottom
8
Glass
Touch
Glass
LCD
Glass
Backlight
Metalliccellphonebody
ESD test table
Earth ground, surrounding
Bottom
Top
GND
Touch panel face down,
strong capacitive coupling
HOWTOSTUDYTHEESDDAMAGE?
How to repeat and analysis the ESD damage?
1) ESD simulator discharge to complete touch panel system
a) This method repeats the human contact and air discharge events with
the overall touch panel system
b) The overall ESD current can be measured with a current clamp, but it is
hard to measure the trace current density (which is the critical factor of
the ESD damage)
c) It is hard to control and monitor the ESD current path! ESD at same
injection point could lead to different damage locations
d) ESD failure detection is difficult to automate
2) IV-TLP ESD probing methods for local ESD robustness characterization
a) Both voltage and current time domain waveforms of the ESD injection
event can be monitored
b) ESD current path is well controlled for each test, the test result is much
more repeatable
c) ESD test and failure detection can easily be automated
d) But … probes need to be landed
9
Capacitive Touch Panel Display (reference page)
• The capacitive touch sense method uses an X and Y grid
to determine where touch occurs. A finger or stylus
touch at a grid point will change the capacitance,
thereby yielding a means for sensing the coordinates
• Generic touch panel trace layout
• Wide ground trace around perimeter
• Thinner, signal traces inside
(Structures for buttons and interconnects not shown)
10
References
http://www.hantronix.com/page/index/resources/capacitive_touch_panel
http://atmelcorporation.wordpress.com/2012/12/13/integrating-capacitive-touchscreens-into-automotive-dashboards
ESDSIMULATORTESTWITHTOUCHPANEL
ESD simulator test with touch panel
Discharge touch panel edge discharge, spark can break though any small air gap and
reach traces on the edge, usually the outer ring is the GND
 Glass
 film
sig
Glass outline
D W
S
GND
ESD Simulator
Discharge
Big Ground Plate
ESD current could return through all possible paths, including
secondary break down paths if trace resistance is relatively high
Voltage probe
11
ESDSIMULATORTESTWITHTOUCHPANEL
ESD damages on touch panel (ESD gun & TLP)
Note, there are also ITO layer trace damage, but due to material transparency, it is difficult
to obtain an image
12
ESD events that causes trace damages
• High ESD current on single trace – then fuse
The high current will flow on the trace and depending on trace width changes,
trace turning, and inconsistent material thickness, heating spots may occur at
those locations and damage the trace material
• Internal trace to trace breakdown – then fuse
The Ag trace to trace distance is very close (e.g. 30 um), and break down can
happen with 100’s of volts. When break down occurs the high current density at
the sparking points causes damage.
• ITO layer breakdown – then fuse
ITO layer X & Y traces are very thin and close to each other. Break down can
occur between the XY crossing points, especially for the design without enough
insulation between them. When break down occurs the high current density at
the spark points causes damage
13
How IV-TLP probing injection and IV measurement method can test the ESD robustness?
High ESD current on single trace – then fuse
• At what current level and pulse length will traces fuse?
A normal single-end IV-TLP test applied on the 2 ends of a single trace can
characterize the robustness
Internal neighbor trace to trace breakdown – then fuse
• At what voltage level and pulse length will voltage breakdown occur
between two neighbor traces? i.e. between ground trace and a signal trace
A single-end IV-TLP test setup applied on the 2 ends of 2 traces with leakage
bridge connection between them (to check for trace failure) can characterize
the robustness
ITO layer breakdown – then fuse
• At what voltage level and pulse length will voltage breakdown occur at one
of these intersections?
A differential IV-TLP test setup applied on the 2 ends of 2 traces with leakage
bridge connection between can characterize the robustness
14
MEASUREMENTSCENARIOS
Single-end ESD injection and IV measurement
15
• Communication, TLP (ES621), ESD injection and IV probe (ES651), Computer, and
Data Capture (SMU Keithley 2400)
• Leakage Control Module (switch between TLP Pulsing & Leakage measurement)
• Leakage Control Module used for ensuring good connections and checking for
device failure
• Direct Voltage (resistive voltage divider) and Current (CT1/2) measurement probe
MEASUREMENTSETUP
Single-end ESD injection and IV measurement for 2 traces
Leakage probes have two uses:
1. Help to test for good connection to traces
2. Provide check for trace damage
AB
C
D
ES 651
Leakage Probes
Gnd
16
A
B
C
D
CONTACTVERIFICATION
Single-end ESD injection and IV measurement for 2 traces (for testing trace fusing)
• TLP disconnected
• SMU connected thru ES 651 Pulsing Pin to Touch Panel Ag paste trace
• ES 651 Voltage measurement disconnected
• Current Probe in ES 651 is open circuit at DC (current transformer)
• Leakage Probes complete the circuit between traces to ground
17
MEASUREMENTSCENARIOS
Differential ESD injection and IV measurement
• Use two ES651 probes in addition to a splitter/Inverter
18
MEASUREMENTSCENARIOS
Why Differential ESD injection?
• Single-End
• TLP Voltage: 1000V
• Internal Attenuator: 2dB (0.794 decimal)
• Applied Voltage (into open): 794V
• Differential
• TLP Voltage: 1000V
• No Internal Attenuator: 0dB
• Splitter/Inverter Attenuation: 10dB (0.316)
• Applied Voltage (into open): 632V
The single-ended ESD injection will apply
more voltage between pulsed pin and
return, but it does this relative to several
traces, and it is not certain where
breakdown may occur.
The differential ESD injection pulse will
apply 2x the voltage across the desired
trace combination versus any other
trace combination, helping to ensure
where breakdown will occur.
19
MEASUREMENTSETUP
Some IV-TLP measurement setup and test results
For results presented herein the following TLP parameters were used:
• 100ns Pulse Width
• Single Ended Applied Voltage (open) – 1588V
• Pulse Window used for measurement scaling of oscilloscope display
• 70 to 90% measurement window
• For example: for a 100ns pulse the range from 70ns to 90ns was averaged
and used to adjust the oscilloscope display range to optimize waveform
measurement resolution and avoid clipping
• This range is also used to form the Dynamic IV curve
20
MEASUREMENTRESULTS
Single trace ESD injection & fusing result
• Use leakage measurement to determine when a trace has fused because it will
lead to an open circuit.
21
Ag paste trace looks like a non-linear resistance until fusing.
After fuse, looks like
an open circuit.
Partial damage occurred, resistance changed.
MEASUREMENTRESULTS
Single trace ESD injection & fusing result
Just before fusing
(peak point on Dynamic IV).
After fusing
(last point on Dynamic IV).
• Time waveforms corresponding to previous Dynamic IV curve.
22
MEASUREMENTRESULTS
Trace to Trace Breakdown Result
• From measurement experience, Trace to Trace breakdown resulted in the opening
of one or both of the traces, the leakage current (loop measurement) changes from
milli-amps to pico-amps.
23
Sparking between traces destroys
traces
Leakage current
VI curve
MEASUREMENTRESULTS
Trace to Trace Breakdown Cont’d
• VI curve measurement did not capture the trace being opened, but leakage loop sees
and open circuit
Fromapriortestnotreportedherein
Damage
Why is there like 1k? From probing?
Small signal current with shorted back en
24
MEASUREMENTRESULTS
ITO Layer Breakdown Measurement Results
Current flows during spark.
ITO intersection looks like an
open circuit. 25
Current increases as
breakdown between traces
occurs.
Voltage drops as breakdown occurs.
Conclusions & Future Works
Current conclusion:
1. It is possible to characterize some failure mechanisms of Touch Panel displays
using TLP measurement techniques.
2. It was shown that damage can be reproduced using single ended and differential
direct injection and probing methods.
26

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ESDEMC TS003 Characterizing Touch Panel Sensor ESD Failure with IV-Curve TLP

  • 1. Wei Huang, Jerry Tichenor, David Pommerenke 2014 ESDA Exhibition Booth 606 Web: www.esdemc.com Email: info@esdemc.com Tel: (+1) 573-202-6411 Fax: (+1) 877-641-9358 Address: 4000 Enterprise Drive, Suite 103, Rolla, MO, 65401 Characterizing Touch Panel Sensor ESD Failure with IV-Curve TLP (System Level ESD)
  • 2. PRESENTATIONOUTLINE Presentation Outline • Touch panel ESD damage scenarios • Current methods to test and analysis ESD robustness • ESD simulator methods • Manual ESD test and failure detection • Robotic ESD test and failure detection (Amber Precision Instrument) • IV-TLP probing methods (NEW) • Single-end ESD injection and IV measurement on one trace (High current melt a test trace) • Single-end ESD injection and IV measurement with neighbor traces (High current density melt a spot on a trace during spark) • Differential ESD injection and IV measurement with crossing traces (High current density melt a spot on a trace during spark) • Some touch panel ESD test results and analysis • Some ESD design weakness observed and suggestions • Conclusion & Future works 2
  • 3. ESDDAMAGESONTOUCHPANEL ESD damages on Touch Panel • Electrostatic Discharge (ESD) to capacitive touch panel can cause damage not only to the touch panel controller ICs, but also to the touch panel sensor traces (the perimeter silver (Ag) paste traces, and the Indium-Tin-Oxide (ITO) traces in the touch panel sense area) • ESD occurs when the screen is touched. These are usually air discharge from human, and discharge voltages can be 12+ kV. • Such ESD events can couple by capacitance through glass or break down the air gap around the display touch panel • ESD current running on touch panel traces can fuse trace material (high current density heats, melts and evaporates the Ag or ITO material) and disables the sensing area of the broken trace 3 Broken traces
  • 4. ESDDAMAGESONTOUCHPANEL Some ESD damage scenarios on Touch Panel 4 ESD on edge, Air gap breakdown ESD on screen, capacitive coupling ESD on screen, spark on surface, then air break down Bottom Top GND Touch panel face down, strong capacitive coupling Top Bottom GND Top Bottom GND Top Bottom
  • 5. 5 Glass Touch Glass LCD Glass Backlight Metallic cell phone body ESD test table Earth ground, surrounding ESD on screen, capacitive coupling Top Bottom GND
  • 6. 6 Glass Touch Glass LCD Glass Backlight Metallic cell phone body ESD test table Earth ground, surrounding ESD to the edge capacitive coupling Top Bottom GND
  • 7. 7 Glass Touch Glass LCD Glass Backlight Metallic cell phone body ESD test table Earth ground, surrounding ESD on screen, spark on surface, then air break down GND Top Bottom
  • 8. 8 Glass Touch Glass LCD Glass Backlight Metalliccellphonebody ESD test table Earth ground, surrounding Bottom Top GND Touch panel face down, strong capacitive coupling
  • 9. HOWTOSTUDYTHEESDDAMAGE? How to repeat and analysis the ESD damage? 1) ESD simulator discharge to complete touch panel system a) This method repeats the human contact and air discharge events with the overall touch panel system b) The overall ESD current can be measured with a current clamp, but it is hard to measure the trace current density (which is the critical factor of the ESD damage) c) It is hard to control and monitor the ESD current path! ESD at same injection point could lead to different damage locations d) ESD failure detection is difficult to automate 2) IV-TLP ESD probing methods for local ESD robustness characterization a) Both voltage and current time domain waveforms of the ESD injection event can be monitored b) ESD current path is well controlled for each test, the test result is much more repeatable c) ESD test and failure detection can easily be automated d) But … probes need to be landed 9
  • 10. Capacitive Touch Panel Display (reference page) • The capacitive touch sense method uses an X and Y grid to determine where touch occurs. A finger or stylus touch at a grid point will change the capacitance, thereby yielding a means for sensing the coordinates • Generic touch panel trace layout • Wide ground trace around perimeter • Thinner, signal traces inside (Structures for buttons and interconnects not shown) 10 References http://www.hantronix.com/page/index/resources/capacitive_touch_panel http://atmelcorporation.wordpress.com/2012/12/13/integrating-capacitive-touchscreens-into-automotive-dashboards
  • 11. ESDSIMULATORTESTWITHTOUCHPANEL ESD simulator test with touch panel Discharge touch panel edge discharge, spark can break though any small air gap and reach traces on the edge, usually the outer ring is the GND  Glass  film sig Glass outline D W S GND ESD Simulator Discharge Big Ground Plate ESD current could return through all possible paths, including secondary break down paths if trace resistance is relatively high Voltage probe 11
  • 12. ESDSIMULATORTESTWITHTOUCHPANEL ESD damages on touch panel (ESD gun & TLP) Note, there are also ITO layer trace damage, but due to material transparency, it is difficult to obtain an image 12
  • 13. ESD events that causes trace damages • High ESD current on single trace – then fuse The high current will flow on the trace and depending on trace width changes, trace turning, and inconsistent material thickness, heating spots may occur at those locations and damage the trace material • Internal trace to trace breakdown – then fuse The Ag trace to trace distance is very close (e.g. 30 um), and break down can happen with 100’s of volts. When break down occurs the high current density at the sparking points causes damage. • ITO layer breakdown – then fuse ITO layer X & Y traces are very thin and close to each other. Break down can occur between the XY crossing points, especially for the design without enough insulation between them. When break down occurs the high current density at the spark points causes damage 13
  • 14. How IV-TLP probing injection and IV measurement method can test the ESD robustness? High ESD current on single trace – then fuse • At what current level and pulse length will traces fuse? A normal single-end IV-TLP test applied on the 2 ends of a single trace can characterize the robustness Internal neighbor trace to trace breakdown – then fuse • At what voltage level and pulse length will voltage breakdown occur between two neighbor traces? i.e. between ground trace and a signal trace A single-end IV-TLP test setup applied on the 2 ends of 2 traces with leakage bridge connection between them (to check for trace failure) can characterize the robustness ITO layer breakdown – then fuse • At what voltage level and pulse length will voltage breakdown occur at one of these intersections? A differential IV-TLP test setup applied on the 2 ends of 2 traces with leakage bridge connection between can characterize the robustness 14
  • 15. MEASUREMENTSCENARIOS Single-end ESD injection and IV measurement 15 • Communication, TLP (ES621), ESD injection and IV probe (ES651), Computer, and Data Capture (SMU Keithley 2400) • Leakage Control Module (switch between TLP Pulsing & Leakage measurement) • Leakage Control Module used for ensuring good connections and checking for device failure • Direct Voltage (resistive voltage divider) and Current (CT1/2) measurement probe
  • 16. MEASUREMENTSETUP Single-end ESD injection and IV measurement for 2 traces Leakage probes have two uses: 1. Help to test for good connection to traces 2. Provide check for trace damage AB C D ES 651 Leakage Probes Gnd 16 A B C D
  • 17. CONTACTVERIFICATION Single-end ESD injection and IV measurement for 2 traces (for testing trace fusing) • TLP disconnected • SMU connected thru ES 651 Pulsing Pin to Touch Panel Ag paste trace • ES 651 Voltage measurement disconnected • Current Probe in ES 651 is open circuit at DC (current transformer) • Leakage Probes complete the circuit between traces to ground 17
  • 18. MEASUREMENTSCENARIOS Differential ESD injection and IV measurement • Use two ES651 probes in addition to a splitter/Inverter 18
  • 19. MEASUREMENTSCENARIOS Why Differential ESD injection? • Single-End • TLP Voltage: 1000V • Internal Attenuator: 2dB (0.794 decimal) • Applied Voltage (into open): 794V • Differential • TLP Voltage: 1000V • No Internal Attenuator: 0dB • Splitter/Inverter Attenuation: 10dB (0.316) • Applied Voltage (into open): 632V The single-ended ESD injection will apply more voltage between pulsed pin and return, but it does this relative to several traces, and it is not certain where breakdown may occur. The differential ESD injection pulse will apply 2x the voltage across the desired trace combination versus any other trace combination, helping to ensure where breakdown will occur. 19
  • 20. MEASUREMENTSETUP Some IV-TLP measurement setup and test results For results presented herein the following TLP parameters were used: • 100ns Pulse Width • Single Ended Applied Voltage (open) – 1588V • Pulse Window used for measurement scaling of oscilloscope display • 70 to 90% measurement window • For example: for a 100ns pulse the range from 70ns to 90ns was averaged and used to adjust the oscilloscope display range to optimize waveform measurement resolution and avoid clipping • This range is also used to form the Dynamic IV curve 20
  • 21. MEASUREMENTRESULTS Single trace ESD injection & fusing result • Use leakage measurement to determine when a trace has fused because it will lead to an open circuit. 21 Ag paste trace looks like a non-linear resistance until fusing. After fuse, looks like an open circuit. Partial damage occurred, resistance changed.
  • 22. MEASUREMENTRESULTS Single trace ESD injection & fusing result Just before fusing (peak point on Dynamic IV). After fusing (last point on Dynamic IV). • Time waveforms corresponding to previous Dynamic IV curve. 22
  • 23. MEASUREMENTRESULTS Trace to Trace Breakdown Result • From measurement experience, Trace to Trace breakdown resulted in the opening of one or both of the traces, the leakage current (loop measurement) changes from milli-amps to pico-amps. 23 Sparking between traces destroys traces Leakage current VI curve
  • 24. MEASUREMENTRESULTS Trace to Trace Breakdown Cont’d • VI curve measurement did not capture the trace being opened, but leakage loop sees and open circuit Fromapriortestnotreportedherein Damage Why is there like 1k? From probing? Small signal current with shorted back en 24
  • 25. MEASUREMENTRESULTS ITO Layer Breakdown Measurement Results Current flows during spark. ITO intersection looks like an open circuit. 25 Current increases as breakdown between traces occurs. Voltage drops as breakdown occurs.
  • 26. Conclusions & Future Works Current conclusion: 1. It is possible to characterize some failure mechanisms of Touch Panel displays using TLP measurement techniques. 2. It was shown that damage can be reproduced using single ended and differential direct injection and probing methods. 26