MAHLE Powertrain has extensive experience providing engine and vehicle calibrations for all fuel types, from diesel to gaseous, including for high performance race engines. Their facilities and software tools ensure project success even with compressed development timelines. They have capabilities in engine mapping, on-board diagnostics, vehicle emissions and fuel economy testing, driveability, and can provide calibration engineers to support customers.

1. Engine Mapping and Calibration
MAHLE Powertrain has extensive experience in providing engine Contact Information
and vehicle calibrations to the mainstream automotive production MAHLE Powertrain, LLC
environment, with all fuel types – from diesel to gaseous. Our Novi, MI 48375
experience is not limited to the mainstream but encompasses powertrain@us.mahle.com
everything from high performance race engines and high specific (248) 473-6600
output turbo gasoline direct injection powertrains to hydrogen
powered buses and high altitude aerospace engines.
Our in-house facilities and proprietary software tools ensure project
success even with the highly compressed development time
requirements of today’s business environment.
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©MAHLE Powertrain LLC, 2009

2. Engine Mapping and Calibration
Engine Mapping On-Board Diagnostics
MAHLE Powertrain has extensive experience in engine Diagnostics are an increasingly complicated engineering
mapping, particularly with high degree of freedom engine task for both established and emerging market segments.
systems. DoE techniques are applied in conjunction with MAHLE Powertrain uses DoE and modeling techniques
advanced engine response modeling to quickly optimize extensively to design, implement and optimize OBD
even the most complex engine system. Automated monitors in compressed time scales.
dynamometer test procedures further reduce test time.
Validation
MAHLE Powertrain’s proprietary MDR2 data recorder and
PROLOGIQ® IDAA software toolset allows rapid
evaluation of calibration and OBD robustness under real
world driving conditions.
Data Collection Services - Automate Repetitive Processing
Vehicle Emissions & Fuel Economy test acquire store calculate store report
Our in-house AWD vehicle chassis test facility is
EPA/CARB certified to SULEV emissions levels. Recent
improvements ensure that we have the highest level of
capability for accurate fuel economy measurements.
Calibration Engineers
Our pool of available calibration engineers (for in-house
and customer on-site locations) provides a wealth of
experience in specialized functions and general vehicle
calibrations. Our engineers can contribute to the team
immediately with little to no ramp-up time.
Diesel Capabilities – CAV Engineering
Our alliance with CAV Engineering provides us with the
capability to offer experienced diesel engine calibration
support to our customers.
Driveability
MAHLE Powertrain can deliver engine and transmission
calibrations that capture the customer's requirements and
the vehicle's 'DNA'. Calibrations are developed initially
on a transient dynamometer, and then in-vehicle on
chassis dynamometers and on the road. Final testing
and validation is performed in territories representative of
the intended markets.
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©MAHLE Powertrain LLC, 2009