Optimization in the conceptual or feasibility stage provides:
Specifications for the Licensor Process Design Package (PDP) before design begins and opportunities to minimize utilities capital costs
Integrated asset model can provide a single source of the truth across the full stream for how molecules and operating conditions behave at the unit- and asset-wide level;
Thereby providing actionable insights into production activities that can drive convergence in decision-making and action across organizational silos.
Each individual business with their own unique assets and supply chain optimizing their decisions according to their incentives, abilities and working culture. The latest developments in Planning (Petro) and AI use cases.
Optimizing the hydrocarbon value chain means the business of extracting value from each point in the chain from feed to production to client delivery. There are opportunities to leverage recent advances in digital technologies, AI and ML to significantly enhance profitability and allow companies to confidently face the future.
Integrated asset model can provide a single source of the truth across the full stream for how molecules and operating conditions behave at the unit- and asset-wide level;
Thereby providing actionable insights into production activities that can drive convergence in decision-making and action across organizational silos.
Each individual business with their own unique assets and supply chain optimizing their decisions according to their incentives, abilities and working culture. The latest developments in Planning (Petro) and AI use cases.
Optimizing the hydrocarbon value chain means the business of extracting value from each point in the chain from feed to production to client delivery. There are opportunities to leverage recent advances in digital technologies, AI and ML to significantly enhance profitability and allow companies to confidently face the future.
The future involves refining industry is becoming more efficient regardless of technology choice. Reduce cost, improve value chain and be responsive with a digital twin
digital applications and capabilities needed to achieve operational excellence: applications and capabilities that derive their value from knowledge of how the plant has operated in the past combined with its current and future potential; and an actionable optimum path to achieving and sustaining that potential.
Real-time Data, Site wide Digital Twin, and Proprietary Analytics Cuts into P...Yokogawa1
Energy is one of the largest costs for process facilities. While operators can save significant money with minimal impact to production, they often lack structured and automated digital technologies to identify and sustain performance improvements. The situation is further exacerbated by the lack of inconsistent data and inaccurate tools. This presentation will showcase how a process facility combines real-time data, site-wide digital twin, and proprietary analytics in a digital energy management solution to deliver up to 15% sustainable reduction in facility energy costs and carbon footprint. Performance gaps are automatically identified and broken down using a best technology benchmark to highlight improvement areas in real-time. Daily facility energy improvement opportunity lists are provided for operators to maximize value and track the efficacy of planned capital projects with accurate projections so operators can make faster informed decisions for capital allocation throughout the implementation cycle.
The digital twin is the key to effective decision-making in this new world. Making better decisions, faster, that can be executed perfectly, every time, is vital for delivering superior results. However it is easier said than done.
The Metals, Minerals & Mining industry has a resource
problem — operators that are untrained and subject to
a high rate of employee attrition; and plants that operate
at less than optimized conditions. To reverse the trend,
the industry must promote and accelerate mining
operations excellence. It must be done quickly, with
little room for uncertainty.
Asia NOC Bridges Business-wide Performance Objectives and KPIs through an Adv...Yokogawa1
Misalignment and conflicting performance objectives between management and front line operators is the root cause of a lot of profit erosion. Businesses need systematic ways to align senior management objectives and operating KPIs. This presentation will demonstrate how a National Oil Company in Asia utilized data analytics and KPI trees with drill-down capabilities to systematically align performance objectives and KPIs in its gas processing division to achieve profit driven operations. The presentation will also highlight how first principles digital twins can be incorporated to serve as a soft sensor to deliver further accuracy and rigour.
How to Uncover Successful Additive Applications that Lead to Profitable GrowthGE코리아
What is additive manufacturing?
3D PRINTING
Additive manufacturing, also knows as 3D printing, is a process that creates a physical object from a digital design file.
Additive manufacturing enables engineers to design parts, systems and shapes once thought
impossible to make. Additive manufacturing allows for complex design geometries, making products that are lighter, stronger and more efficient, revolutionizing products in many industries.
Why additive …
Expands what is possible … opens up new engineering capabilities and business opportunities to optimize part & system designs in a way we cannot with traditional manufacturing processes
Improves quality … eliminates design trade offs; reduced defect opportunities, digital v. analog control, reduced anomaly size and frequency v. traditional castings Simplifies systems … more robust designs, reduced part counts, reduced braze/weld/rivet/bolted joints and assemblies; optimized systems
Energy Management Strategies for Operational Excellence @ ARC's 2011 Industry...ARC Advisory Group
Energy Management Strategies for Operational Excellence @ ARC's 2011 Industry Forum by Dick Hill.
10 Energy Optimization Recommendations
1.Secure Management‟s Full Support
2.Plant-level Energy Teams –Include Automation
3.Build an Energy Strategic Plan
4.Perform Energy Audits –Current Reality
5.Establish Energy Metrics
6.Benchmark: Other Plants & Other Companies
7.Energy KPIs –Not just for Management
8.On-Line Energy Measurements –Fill Gaps
9.Automate to Optimize
10.Empower the Worker
The Impact of Data Analytics on Plant O&M, by GE Power's James DicampliGE Power
- The integration of the digital world with the world of machines holds the potential to bring about profound transformation to global industries.
- In the power generation industry, a plant will have hundreds, even thousands of sensors generating terabytes of data
- Asset performance management is a GE software application that connects disparate data sources and uses advanced analytics to turn that data into actionable insights designed to increase asset reliability and availability while reducing unnecessary maintenance.
As presented during Hannover Messe 2014...When it comes to Industrial applications we realise that its not just about the amount of energy that we consume but about what we do with the energy.
For this reason we are combining the industrial automation tools which control our processes with our energy measurement and analysis within the context of production.
Making the Business Case for Remote Service CapabilitiesPTC
Manufacturers are looking to make their service more efficient and more profitable. Adopting remote service capabilities allows OEMs to move from vendor to partner, building customer trust along the way.
The future involves refining industry is becoming more efficient regardless of technology choice. Reduce cost, improve value chain and be responsive with a digital twin
digital applications and capabilities needed to achieve operational excellence: applications and capabilities that derive their value from knowledge of how the plant has operated in the past combined with its current and future potential; and an actionable optimum path to achieving and sustaining that potential.
Real-time Data, Site wide Digital Twin, and Proprietary Analytics Cuts into P...Yokogawa1
Energy is one of the largest costs for process facilities. While operators can save significant money with minimal impact to production, they often lack structured and automated digital technologies to identify and sustain performance improvements. The situation is further exacerbated by the lack of inconsistent data and inaccurate tools. This presentation will showcase how a process facility combines real-time data, site-wide digital twin, and proprietary analytics in a digital energy management solution to deliver up to 15% sustainable reduction in facility energy costs and carbon footprint. Performance gaps are automatically identified and broken down using a best technology benchmark to highlight improvement areas in real-time. Daily facility energy improvement opportunity lists are provided for operators to maximize value and track the efficacy of planned capital projects with accurate projections so operators can make faster informed decisions for capital allocation throughout the implementation cycle.
The digital twin is the key to effective decision-making in this new world. Making better decisions, faster, that can be executed perfectly, every time, is vital for delivering superior results. However it is easier said than done.
The Metals, Minerals & Mining industry has a resource
problem — operators that are untrained and subject to
a high rate of employee attrition; and plants that operate
at less than optimized conditions. To reverse the trend,
the industry must promote and accelerate mining
operations excellence. It must be done quickly, with
little room for uncertainty.
Asia NOC Bridges Business-wide Performance Objectives and KPIs through an Adv...Yokogawa1
Misalignment and conflicting performance objectives between management and front line operators is the root cause of a lot of profit erosion. Businesses need systematic ways to align senior management objectives and operating KPIs. This presentation will demonstrate how a National Oil Company in Asia utilized data analytics and KPI trees with drill-down capabilities to systematically align performance objectives and KPIs in its gas processing division to achieve profit driven operations. The presentation will also highlight how first principles digital twins can be incorporated to serve as a soft sensor to deliver further accuracy and rigour.
How to Uncover Successful Additive Applications that Lead to Profitable GrowthGE코리아
What is additive manufacturing?
3D PRINTING
Additive manufacturing, also knows as 3D printing, is a process that creates a physical object from a digital design file.
Additive manufacturing enables engineers to design parts, systems and shapes once thought
impossible to make. Additive manufacturing allows for complex design geometries, making products that are lighter, stronger and more efficient, revolutionizing products in many industries.
Why additive …
Expands what is possible … opens up new engineering capabilities and business opportunities to optimize part & system designs in a way we cannot with traditional manufacturing processes
Improves quality … eliminates design trade offs; reduced defect opportunities, digital v. analog control, reduced anomaly size and frequency v. traditional castings Simplifies systems … more robust designs, reduced part counts, reduced braze/weld/rivet/bolted joints and assemblies; optimized systems
Energy Management Strategies for Operational Excellence @ ARC's 2011 Industry...ARC Advisory Group
Energy Management Strategies for Operational Excellence @ ARC's 2011 Industry Forum by Dick Hill.
10 Energy Optimization Recommendations
1.Secure Management‟s Full Support
2.Plant-level Energy Teams –Include Automation
3.Build an Energy Strategic Plan
4.Perform Energy Audits –Current Reality
5.Establish Energy Metrics
6.Benchmark: Other Plants & Other Companies
7.Energy KPIs –Not just for Management
8.On-Line Energy Measurements –Fill Gaps
9.Automate to Optimize
10.Empower the Worker
The Impact of Data Analytics on Plant O&M, by GE Power's James DicampliGE Power
- The integration of the digital world with the world of machines holds the potential to bring about profound transformation to global industries.
- In the power generation industry, a plant will have hundreds, even thousands of sensors generating terabytes of data
- Asset performance management is a GE software application that connects disparate data sources and uses advanced analytics to turn that data into actionable insights designed to increase asset reliability and availability while reducing unnecessary maintenance.
As presented during Hannover Messe 2014...When it comes to Industrial applications we realise that its not just about the amount of energy that we consume but about what we do with the energy.
For this reason we are combining the industrial automation tools which control our processes with our energy measurement and analysis within the context of production.
Making the Business Case for Remote Service CapabilitiesPTC
Manufacturers are looking to make their service more efficient and more profitable. Adopting remote service capabilities allows OEMs to move from vendor to partner, building customer trust along the way.
Research Associate Dr Callum Rae discusses
the challenges presented by the growth in the
Energy Centre market, and outlines our alternative
approach to Energy Centre design, which has
successfully been applied to the AECC Energy
Centre project.
As the highly prestigious London Wall Place
project approaches completion of the shell
and core, Director, James O’Byrne reviews the
project and the application of BIM, and discusses
the various benefits on the overall design and
coordination process.
Diesel fuel is now a Category 3 flammable liquid.
Technical Board Director Wyn Turnbull reports
on the impact to diesel storage and use, as the
result of the recent Classification, Labelling and
Packaging of Chemical (CLP) Regulations 2015
which have replaced the now revoked CHIP
Regulations.
Associate Director Paul Scriven provides a brief
overview of the WELL Building Standard and
discusses why and how its popularity is growing.
Finally, Group Director Robert Thorogood discusses
how far standardisation of controls and automation
have developed using the IEC 61850 integration
standard, and what the benefits may bring to the
control of power distribution.
Paul Flatt, Group Chairman and CEO,
Hurley Palmer Flatt.
Small Power Generation Plant solution (SPGP) continues to be an important segment of Electrical Energy production. The increasing demand for energy has to be satisfied while considering the impact on the global environment. SPGP plays an important role in industrial applications. Small size cogeneration plants sited close to industrial energy consumption can deliver power with high fuel efficiency and low emissions, and with modest space requirements. CRDenergy can offer to its customers complete solutions from feasibility studies to the actual turnkey cogeneration plant construction, aftermarket services and customized financial solutions. We are using oil and gas industrial port city Port Harcourt city (PH) in Nigeria, African largest economy as a case study, with its complexity, it reflects the shortage of power or barriers and opportunity encountered in every growing economy . Avoiding the structural complexity of building large scale power plant; SPGP offers a flexible, realiable, close to consumer option that can be multipled in multiple units and easily transformed to negbourhood service station in industrial hubs.
Engagement Coordinator Megan Hoye gave a presentation on CEE's research projects to the American Institute of Architects Minnesota's, Committee on the Environment.
VTT Technical Research Centre of Finland is an impartial and independent provider of R&D services. The presentation outlines our competences related to energy systems and gives examples of results accomplished in partnership with the industry. Presentation at Wasa Wind and Solar exhibition.
Paul Hamilton, Schneider Electric: Lean and Clean: Equipping Modern Manufactu...guest3e1229f
On Friday, March 19, Alliance staff and industry experts discussed energy efficiency's role in reducing greenhouse gas emissions in the industrial sector.
Paul Hamilton, Schneider Electric: Lean and Clean: Equipping Modern Manufactu...Alliance To Save Energy
On Friday, March 19, Alliance staff and industry experts discussed energy efficiency's role in reducing greenhouse gas emissions in the industrial sector. http://ase.org/content/article/detail/6517
NREL Commercial Buildings Research Group, ASHRAE June 2013 Research Keynote Shanti Pless
A review of our 3 sections in the Commercial Buildings Research Group from my ASHRAE Summer 2013 Keynote. http://www.nrel.gov/buildings/commercial.html
Retrofit, build, or go cloud/colo? Choosing your best directionSchneider Electric
When faced with the decision of upgrading an existing data center, building a new data center or leasing space in a third party colocation data center, there are both quantitative and qualitative differences to consider. This session reviews several key factors to help make a sound decision including a business’ sensitivity to cash flow, deployment timeframe, data center life expectancy, regulatory requirements, and other strategic factors.
Retrofit, build, or go cloud/colo? Choosing your best directionSchneider Electric
When faced with the decision of upgrading an existing data center, building a new data center or leasing space in a third party colocation data center, there are both quantitative and qualitative differences to consider. This session reviews several key factors to help make a sound decision including a business’ sensitivity to cash flow, deployment timeframe, data center life expectancy, regulatory requirements, and other strategic factors.
Industrial energy efficiency - approaches, technologies and policies, Girish ...ESD UNU-IAS
This lecture is part of the 2016 ProSPER.Net Young Researchers’ School on sustainable energy for transforming lives: availability, accessibility, affordability
David Freed (8 Rivers Capital), ELEEP Virtual Discussion on NET PowerELEEP Network
This presentation was given during an ELEEP Virtual Discussion with David Freed on NET Power on July 12, 2016. A video recording of the event is available on the ELEEP Network YouTube Channel - https://www.youtube.com/watch?v=Gl1AoXwEgM8
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
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Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Water Industry Process Automation and Control Monthly - May 2024.pdf
Energy Optimization with Pinch Analysis McMullan
1. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Energy Optimization Early in Design
Process Minimizes Process Energy
Consumption – and Minimizes Total
Projects Costs
Andrew McMullan
KBC (A Yokogawa Company)
Proprietary Information
2. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Compelling justifications for investment
Switches to Gas
Changing crude slates
Push into petrochemicals and chemicals
Regulatory changes – emissions standard, such as IMO2020
Proprietary Information
3. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Investments are under pressure from
vigilant stakeholders
Proprietary Information
4. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Traditional design process needs to respond
Proprietary Information
5. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Cost of change increases but data, information
and insight are added
Cost of
Design
Changes
Proprietary Information
6. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Wait for more definition or make changes
before design starts?
Early In Design
• Limited Data
• Many Interacting Options
• Hard to understand
overall picture
Later In Design
• Modification Costly
• Changes lead to delays
• Complex Impacts on
multiple systems
Proprietary Information
7. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
CapEx and OpEx savings are in the Gap
Early In Design
• Limited Data
• Many Interacting Options
• Hard to understand
overall picture
Later In Design
• Modification Costly
• Changes lead to delays
• Complex Impacts on
multiple systems
Case Study GAP worth
IRR improvement = 1%
CapEx = $103MM
OpEx = $66MM per year
14% less energy
Proprietary Information
8. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
CapEx and OpEx savings are in the Gap
Early In Design Later In Design
Case Study GAP worth
IRR improvement = 1%
CapEx = $103MM
OpEx = $66MM per year
14% less energy
Early development of technology models
Requirements captured in the PDP
Almost no re-work as improvements
are designed in from the beginning
Proprietary Information
9. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Breaking the Vicious Cycle
Simulation to “patch up” uncertain data
Plant Wide Model to model global impacts
Pinch and TotalSite Analysis to optimise inter
unit interactions
Detailed Pinch to improve heat integration
Utility Model to understand steam/fuel/power
balances
Optimise driver selection and utility design
Experience & Expertise – anticipate what the
design will look like
Best Practice and smart ideas from other plants
Proprietary Information
10. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Plant Wide, pinch, utility, best technology (BT)
now all in Petro-SIM Model
Simulation to “patch up” uncertain data
Plant Wide Model to model global impacts
Pinch and TotalSite Analysis to optimise
inter unit interactions
Detailed Pinch to improve heat integration
Utility Model to understand steam/
fuel/power balances
Optimise driver selection and utility design
Experience & Expertise – anticipate what the
design will look like
Best Practice and smart ideas from other
plants
Proprietary Information
11. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Develops into the Operations Digital Twin
Early In Design Later In Design
Proprietary Information
12. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Case Study
Client Situation
• Planning a significant plant expansion
Objectives
• Minimize Capex
• Reduce Capex in utility system by
reducing energy provided and removed
from new units
• Ensure adequate utility sizing for both
new units and the existing refinery for all
required normal and abnormal operating
cases Improve the integration between
the new units and the existing refinery
• Maximize energy efficiency
• Build improvements with <5 year
paybacks into design
• Ensure suitable integration with
existing refinery
Project Goals
• Minimize Capex
• Reduce energy use by maximizing the
efficiency of each new unit
• Improve the integration between the new
units and the existing refinery
Proprietary Information
13. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Procedures Performed:
• Before FEED
• Process Simulation, to fill-in missing data and
determine opportunities for process
improvements
• Site wide utility strategy, including power
generation/import philosophy and steam
conditions to maximise integration potential
• DT min analysis to optimise capital/energy trade-
off for heat recovery design
• In Parallel with PDP/FEED
• Kick-off meetings with licensors to discuss and
agree to proposed improvements
• Pinch analysis for heat integration improvement
• Utility/reliability modelling to optimise sparing
and utility generation design
• BT Benchmarking to assure efficiency of design
Objectives
• Before FEED
• Changed utility strategy to motor-centric rather
than turbine-centric, modified electrical design
accordingly
• Opportunities identified in all licensed units
• In Parallel with FEED
• 14 ideas agreed for implementation
• 14% energy reduction in final design
• – 66 MM USD/Y saving
• 103 MM USD Capital cost reduction
• Significantly Exceeded Target Savings
• Improved overall project IRR by more than 1%
Proprietary Information
14. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Net Impact of
Energy Changes
Units Items
Cost Increase
(MM USD)
RHDS Switching to a motor -6
HS-FCC Driver selection -112
ERU Driver selection -22
RHDS Pinch improvement 21.5
HS-FCC Pinch improvement 8
C4 block Pinch improvement 3
C4 Block
Distillation column
improvement
3.1
NHDS Pinch improvement 4
Alkylation
Distillation column
improvement
14
SRU Pinch improvement 1
Utility
Smaller boiler & associated
system sizing
-19.9
Utility LLP header 2
Total -103.3
409
74 13 8
313
0
50
100
150
200
250
300
350
400
450
Gcal/h
• Overall Steam generation reduced by
130 T/h
• Fewer boilers required to meet
demand
Proprietary Information
15. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
Optimisation in the conceptual or
feasibility stage provides:
• Specifications for the Licensor Process Design Package (PDP) before design begins
• Identify suggested process design features
• Number of pumparounds on columns
• Use of hot separators on hydrotreaters
• Suggested new heat integrations and exchanger approach temperatures
• Suggested process operating conditions
• Equipment specifications for key equipment
• Process operating conditions, including specifications for product transfers between units
• Opportunities to minimize Utilities Capital Costs
• Recommended driver selection to give the best fit with the overall steam balance
• Recommendations for additional utilities, such as intermediate or
low-low pressure steam headers, to allow units to be cross integrated
Proprietary Information
16. 11th AIChE Southwest Process Technology Conference | October 1-2, 2019
ANDREW MCMULLAN
AMCMULLAN@KBCAT.COM
WWW.KBC.GLOBAL
Thank You