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Transformation of
the Procurement
function in FCC
Introduction: FCC Group (I)

     FCC is one of the main European groups in Construction
     and Citizen Services.

     Highly diversified activity:
       Construction of big infrastructures, building and industrial,
       Environmental services and full water cycle management,
       Power generation from renewable resources,
       Cement, concrete and derivatives production,
       Urban equipment, logistics and others.
Introduction: FCC Group (II)

 Revenue:
 11.755 million.

 Employees:
 90.000 employees.




International presence:
Over 50 countries worldwide.
Over 50% of turnover from international markets outside Spain, mainly Europe and USA.
Purchasing activity in this sector
Sector which has developed the less a methodological approach to the purchasing
activity and with the biggest resistance to change.
    According to external reports, only ahead of Public Administrations.

Main characteristics:
   - Highly diversified set of products and services to buy
   - High atomization of needs (over 1,000 working sites only in Spain)
   - Low standardization of specs.
   - Highly decentralized negotiation and awarding processes.
   - Assumption that working site manager are responsible for the purchases.
   - Scattered awarded supplier base.
   Specifically, in FCC
   - Existence of small purchasing unit through different business units.
   - Existence of an ERP (SAP) for the accounting management under roll-out.
   - Low visibility of executed purchases.
Project targets
Transform the Purchasing operation by defining and implementing a Global Purchasing
Management Model that provides:
•    Cost efficiency and competitive improvement to the businesses in the Group in a
    context to which two thirds of the generated revenue are applied

                                    Net Profit
                                                                       Human Resources




                Suppliers and
               subcontractors
                                                                              Averaged P&L during last 3 years



•     A structural solution to facilitate the integrity of the relationship with suppliers
    and subcontractors
Purchasing Model Design                                      (dec 2009)
A purchasing model is proposed to the Steering Committee based on:

   A. Global Purchasing Organization, and of Spain, located within the Corporate company FCC
      SA. And Country/Regional Purchasing Organizations to be created later.

   B. eCommerce solution to manage the process end-to-end from Source to Pay: sourcing
      management, contracts, purchase orders and invoices.

   C. Common processes and regulation focused in a shared decision between all units
      involved within the Purchasing Committee.

The approved model defines the principles of the function based on which the internal rules
are developed. It is initially applied to Spain.


                                    PURCHASING MODEL


                      Global              Purchasing            eCommerce
                   Organization           Committee              Solution
Start up
A. Internal process to select candidates for the purchasing team, starting from a
   reduced team of external professionals with experience in the matter.

B. Exhaustive assessment of the technical solution. Options were:
     - SAP solutions. SAP ERP was already in use at FCC to cover the accounting function and
     was starting to be used to register purchase orders.
     - Ariba integrated with SAP for the accounting and financial processes.
      The decision was the use of Ariba as a Service model (Ariba On demand).

C. Preparation of the Purchasing Rules, to set:
     a)The principles,
     b) The roles and responsibilities of each participating unit,
     c) The processes and the relationships among them,
     d) The mandatory transactions to be executed as per the Purchasing Model,
     e) Criteria for decision making, etc.
eCommerce solution

Electronic end-to-end process:
   Supporting the Sourcing and procurement chains
   Integrated with SAP for accounting and payment


                  ARIBA
                                        Sourcing
                                                                   FCC Suppliers
                                        Contract                      2.456
 FCC Users
   2.822                                                  ARIBA
                                   Purchase Order        NETWORK
                                        Receipt
                                               Invoice
                     Master data



                  SAP
                  Accounting and Payment
Implementation process
    nov/dec 2009                           2010                                                          2011

Team                                                        PLs managers appointment           Construction Purchases Integrated
                 Selection
                               23 people                              30 people                                       37 people



 Ariba                              Electronic Negotiation (17 Feb ).

                                           Electronic PO (1 April).
                                                        Interface with SAP and Electronic Invoice (17 July).
               Ariba
            selected


Internal Rules
           Model
                             Internal Rules approved by the Steering Committee (Threshold: 5 millions €)
                                                                                                                From 0,5 to 0,1 M€
           Approved                                    1 million €                From 0,75 to 0,25 M€          UTEs incorporation


                   1st Purchasing Committee (23 February 2010).                               1.000 millions € negotiated
Strategies used for transformation.

   Premise: Get immediate savings and be successful during first awarding decisions.

1. Execute the transformation gradually:
     Start in Spain and, once consolidated, expand to the rest of countries.
     Start with high value purchases and those widely consumed

2. Set mandatory the operation under the Purchasing Model making each business unit
   responsible through the Purchasing Rules.

3. Deploy the Purchasing Model and Ariba simultaneously. Training on and access to
   the tool as it is required by the threshold to purchase.
     The sourcing process in executed using the tool since the beginning.
     Electronic PO and invoice only used for purchases under the Purchasing Model.
  Set mandatory through the Internal Rules.

  This eases the compliance with the awarded terms, and sets mandatory the
  management of the potential changes on it under the Purchasing Model.
Key management principles applied
1. Focus in triple management orientation:
     Price/cost. Savings measurement.
     Supplier quality. Survey to business units about awarded suppliers.
     Internal user’s satisfaction. Satisfaction survey to business units about Purchasing
      Department’s performance.

2. Additional criteria to award beyond price: total cost, supplier risk, validation by the
    managing direction (in working sites, it represents the final client), etc.

3. Care of the Corporate Social Responsibility. Additionally to the model’s principles,
    spread of FCC’s ethic code, United Nations Global Compact, etc.

4. Regulated treatment of purchases with FCC’s companies as suppliers.

Others:
    Execute with a high level of operational efficiency. The ratio managed annual spend
   volume per buyer is over 30M€.
    Tracking of key indicators and reporting to Directions organs.
Resistance management
•   The strategies and criteria applied are facilitators for the resistance management.
        Shared decision and awarding criteria.
        Surveys about supplier quality and internal client’s satisfaction.
        Gradual deployment by amount and geographic region.
        Training and end user support with Purchasing department’s own resources.

•   A big effort is put to avoid errors and potential reasons to be against the
    Purchasing Model.

•   Internal Rules non-compliances are made evident to the Steering Committee:
      Purchases by the business units outside the Purchasing Model.
      Requests for offers previous to the communication of the needs to the Purchasing Dpt.

     This allows to significantly reduce non-compliances.

•   Those paper invoices that should be electronic are rejected.
Evolution of operations                                                                        (cumulative)

                                         500                 Number                     463
                                                                                                   1800             Amount (MM €)                   1.702
                                                                                                   1500
  Negotiation                            400
                                                                                                   1200
  • 100% electronic bids.                300
                                                                                                    900
  • 81 Product Categories.               200
                                                                                                    600
  • 25% of Spain Amount                  100
                                                                                                    300
                                           0                                                          0
                                            Jan-10        Sep-10     May-11         Jan-12            Jan-10        Sep-10       May-11        Jan-12

                                       15000                                                       600
                                                                                13.785             500                                         520
 Electronic Order                      10000                                                       400
  • Good rate of growth.                                                                           300
  • 20% of Spain Amount.                5000                                                       200
                                                                                                   100
                                           0                                                         0
                                               Apr-10   Oct-10     Apr-11      Oct-11     Apr-12      Apr-10       Oct-10     Apr-11      Oct-11     Apr-12
                                       15000                                                        250
  Electronic Invoice                                                               14.121                                                          236
                                                                                                    200
                                       10000
   • Good rate of growth.                                                                           150
   • 10% of Spain Amount.               5000                                                        100
                                                                                                     50
                                           0                                                          0
                                               Jul-10     Jan-11      Jul-11       Jan-12                 Jul-10     Jan-11      Jul-11       Jan-12


(*) Time lag order and invoice. Overlapping operations.
Awarded amount and economic improvement.
Per year of life of the contracts.
                                            Current year
              Consolidated savings:          savings:
                     52 M€                     59 M€                                     Budget savings: 87 M€
        600


        500


        400

                                                                                                              Adjudicado
                                                                                                               Awarded              Mejora
                                                                                                                                     Savings
        300


        200


        100


          0
                  2010           2011            2012           2013           2014           2015            2016           2017           2018



          The savings are calculated based on previous cost in every case in which there is an existing reference, that is in 70% of the amount.




      TOTALES: Managed amount: 1.701,6 M €                Awarded: 1.503,3 M€           Savings: 198,3 M€ (12%)
Oriented to business
A. Awarded suppliers evaluation                B. Satisfaction of the Business Unit
    Quality of the product or work performed   with the Purchasing Function
      Unsatisfactory      Controversial
                                  Excellent                                           Total
Acceptable                                                                           (out of
                                                     Satisfaction per concept          7)
                                                 1. Awarded product / service.         6,3
                 Satisfactory                    2. Service provided by the buyer.     6,0
                                                 3. Management timelines.              5,8
                                                 4. Economic conditions.               6,0
                                                 5. Global satisfaction.               5,9
 Note: 270 evaluated awards (198 suppliers)
                                                        Average rating (out of 7)      6,0
                                                376 evaluated awards, in 635 surveys
                                                (242 users surveyed).
Lines of evolution in 2012


Priorities   I.    Extend the scope of the Purchasing Model in Spain:
                   • Enhance the Framework Agreements of atomized high consumption.
                   • Manage the relationship with key suppliers.
                   • Reduce thresholds.

             II.   Deploy the Purchasing Model in others countries:
                   • Central Europe: implementation of a Purchasing Committee in Austria.
                   • Central America and Mexico : initiated the purchase management in Panama.
                   • Portugal: initiated with some products: fuels, reagents, office supplies, …

             III. Extend the electronic order and invoice process:
                   • To purchases not managed under the Purchasing Model (Started).
                   • Applying the electronic process to suppliers of greater amount.

             IV.   Provide the Procurement Organization of the necessary resources.




                                                                                                   17
The keys for transformation

 Promoted by the Board. Decisions approved by the Steering Committee.

 Professionalism and integrity of the Purchasing Department’s team

 Purchasing Model design: well defined pillars and coherence among them.
  • Global Purchasing Organization and team selection.
  • Mandatory use of the Purchasing Model as per Internal Rules, making the business responsible.
  • Leading technology solution integrated with the accounting and financial backend. Using
    OnDemand model.

 Assure compliance to awarding terms: electronic process up to the invoice.

 Applied strategies: gradual, Model-Solution simultaneity , self training, etc.

 Management criteria: rational and objective balance between cost/quality/client.
A good Procure is:
  a) Get the best possible conditions, and
  b) Assure compliance.
Ariba tool is helping us with:
 - Getting those conditions, through the electronic offers,
 - Assure compliance, through the use of electronic purchase orders
 and invoices.
And also with the transformation, through its friendly use and
capillarity towards user base

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Effective Transformation of Global Procurement Organizations - FCC (English)

  • 2. Introduction: FCC Group (I) FCC is one of the main European groups in Construction and Citizen Services. Highly diversified activity: Construction of big infrastructures, building and industrial, Environmental services and full water cycle management, Power generation from renewable resources, Cement, concrete and derivatives production, Urban equipment, logistics and others.
  • 3. Introduction: FCC Group (II) Revenue: 11.755 million. Employees: 90.000 employees. International presence: Over 50 countries worldwide. Over 50% of turnover from international markets outside Spain, mainly Europe and USA.
  • 4. Purchasing activity in this sector Sector which has developed the less a methodological approach to the purchasing activity and with the biggest resistance to change. According to external reports, only ahead of Public Administrations. Main characteristics: - Highly diversified set of products and services to buy - High atomization of needs (over 1,000 working sites only in Spain) - Low standardization of specs. - Highly decentralized negotiation and awarding processes. - Assumption that working site manager are responsible for the purchases. - Scattered awarded supplier base. Specifically, in FCC - Existence of small purchasing unit through different business units. - Existence of an ERP (SAP) for the accounting management under roll-out. - Low visibility of executed purchases.
  • 5. Project targets Transform the Purchasing operation by defining and implementing a Global Purchasing Management Model that provides: • Cost efficiency and competitive improvement to the businesses in the Group in a context to which two thirds of the generated revenue are applied Net Profit Human Resources Suppliers and subcontractors Averaged P&L during last 3 years • A structural solution to facilitate the integrity of the relationship with suppliers and subcontractors
  • 6. Purchasing Model Design (dec 2009) A purchasing model is proposed to the Steering Committee based on: A. Global Purchasing Organization, and of Spain, located within the Corporate company FCC SA. And Country/Regional Purchasing Organizations to be created later. B. eCommerce solution to manage the process end-to-end from Source to Pay: sourcing management, contracts, purchase orders and invoices. C. Common processes and regulation focused in a shared decision between all units involved within the Purchasing Committee. The approved model defines the principles of the function based on which the internal rules are developed. It is initially applied to Spain. PURCHASING MODEL Global Purchasing eCommerce Organization Committee Solution
  • 7. Start up A. Internal process to select candidates for the purchasing team, starting from a reduced team of external professionals with experience in the matter. B. Exhaustive assessment of the technical solution. Options were: - SAP solutions. SAP ERP was already in use at FCC to cover the accounting function and was starting to be used to register purchase orders. - Ariba integrated with SAP for the accounting and financial processes. The decision was the use of Ariba as a Service model (Ariba On demand). C. Preparation of the Purchasing Rules, to set: a)The principles, b) The roles and responsibilities of each participating unit, c) The processes and the relationships among them, d) The mandatory transactions to be executed as per the Purchasing Model, e) Criteria for decision making, etc.
  • 8. eCommerce solution Electronic end-to-end process:  Supporting the Sourcing and procurement chains  Integrated with SAP for accounting and payment ARIBA Sourcing FCC Suppliers Contract 2.456 FCC Users 2.822 ARIBA Purchase Order NETWORK Receipt Invoice Master data SAP Accounting and Payment
  • 9. Implementation process nov/dec 2009 2010 2011 Team PLs managers appointment Construction Purchases Integrated Selection 23 people 30 people 37 people Ariba Electronic Negotiation (17 Feb ). Electronic PO (1 April). Interface with SAP and Electronic Invoice (17 July). Ariba selected Internal Rules Model Internal Rules approved by the Steering Committee (Threshold: 5 millions €) From 0,5 to 0,1 M€ Approved 1 million € From 0,75 to 0,25 M€ UTEs incorporation 1st Purchasing Committee (23 February 2010). 1.000 millions € negotiated
  • 10. Strategies used for transformation. Premise: Get immediate savings and be successful during first awarding decisions. 1. Execute the transformation gradually:  Start in Spain and, once consolidated, expand to the rest of countries.  Start with high value purchases and those widely consumed 2. Set mandatory the operation under the Purchasing Model making each business unit responsible through the Purchasing Rules. 3. Deploy the Purchasing Model and Ariba simultaneously. Training on and access to the tool as it is required by the threshold to purchase.  The sourcing process in executed using the tool since the beginning.  Electronic PO and invoice only used for purchases under the Purchasing Model. Set mandatory through the Internal Rules. This eases the compliance with the awarded terms, and sets mandatory the management of the potential changes on it under the Purchasing Model.
  • 11. Key management principles applied 1. Focus in triple management orientation:  Price/cost. Savings measurement.  Supplier quality. Survey to business units about awarded suppliers.  Internal user’s satisfaction. Satisfaction survey to business units about Purchasing Department’s performance. 2. Additional criteria to award beyond price: total cost, supplier risk, validation by the managing direction (in working sites, it represents the final client), etc. 3. Care of the Corporate Social Responsibility. Additionally to the model’s principles, spread of FCC’s ethic code, United Nations Global Compact, etc. 4. Regulated treatment of purchases with FCC’s companies as suppliers. Others: Execute with a high level of operational efficiency. The ratio managed annual spend volume per buyer is over 30M€. Tracking of key indicators and reporting to Directions organs.
  • 12. Resistance management • The strategies and criteria applied are facilitators for the resistance management.  Shared decision and awarding criteria.  Surveys about supplier quality and internal client’s satisfaction.  Gradual deployment by amount and geographic region.  Training and end user support with Purchasing department’s own resources. • A big effort is put to avoid errors and potential reasons to be against the Purchasing Model. • Internal Rules non-compliances are made evident to the Steering Committee:  Purchases by the business units outside the Purchasing Model.  Requests for offers previous to the communication of the needs to the Purchasing Dpt. This allows to significantly reduce non-compliances. • Those paper invoices that should be electronic are rejected.
  • 13. Evolution of operations (cumulative) 500 Number 463 1800 Amount (MM €) 1.702 1500 Negotiation 400 1200 • 100% electronic bids. 300 900 • 81 Product Categories. 200 600 • 25% of Spain Amount 100 300 0 0 Jan-10 Sep-10 May-11 Jan-12 Jan-10 Sep-10 May-11 Jan-12 15000 600 13.785 500 520 Electronic Order 10000 400 • Good rate of growth. 300 • 20% of Spain Amount. 5000 200 100 0 0 Apr-10 Oct-10 Apr-11 Oct-11 Apr-12 Apr-10 Oct-10 Apr-11 Oct-11 Apr-12 15000 250 Electronic Invoice 14.121 236 200 10000 • Good rate of growth. 150 • 10% of Spain Amount. 5000 100 50 0 0 Jul-10 Jan-11 Jul-11 Jan-12 Jul-10 Jan-11 Jul-11 Jan-12 (*) Time lag order and invoice. Overlapping operations.
  • 14. Awarded amount and economic improvement. Per year of life of the contracts. Current year Consolidated savings: savings: 52 M€ 59 M€ Budget savings: 87 M€ 600 500 400 Adjudicado Awarded Mejora Savings 300 200 100 0 2010 2011 2012 2013 2014 2015 2016 2017 2018 The savings are calculated based on previous cost in every case in which there is an existing reference, that is in 70% of the amount. TOTALES: Managed amount: 1.701,6 M € Awarded: 1.503,3 M€ Savings: 198,3 M€ (12%)
  • 15. Oriented to business A. Awarded suppliers evaluation B. Satisfaction of the Business Unit Quality of the product or work performed with the Purchasing Function Unsatisfactory Controversial Excellent Total Acceptable (out of Satisfaction per concept 7) 1. Awarded product / service. 6,3 Satisfactory 2. Service provided by the buyer. 6,0 3. Management timelines. 5,8 4. Economic conditions. 6,0 5. Global satisfaction. 5,9 Note: 270 evaluated awards (198 suppliers) Average rating (out of 7) 6,0 376 evaluated awards, in 635 surveys (242 users surveyed).
  • 16. Lines of evolution in 2012 Priorities I. Extend the scope of the Purchasing Model in Spain: • Enhance the Framework Agreements of atomized high consumption. • Manage the relationship with key suppliers. • Reduce thresholds. II. Deploy the Purchasing Model in others countries: • Central Europe: implementation of a Purchasing Committee in Austria. • Central America and Mexico : initiated the purchase management in Panama. • Portugal: initiated with some products: fuels, reagents, office supplies, … III. Extend the electronic order and invoice process: • To purchases not managed under the Purchasing Model (Started). • Applying the electronic process to suppliers of greater amount. IV. Provide the Procurement Organization of the necessary resources. 17
  • 17. The keys for transformation  Promoted by the Board. Decisions approved by the Steering Committee.  Professionalism and integrity of the Purchasing Department’s team  Purchasing Model design: well defined pillars and coherence among them. • Global Purchasing Organization and team selection. • Mandatory use of the Purchasing Model as per Internal Rules, making the business responsible. • Leading technology solution integrated with the accounting and financial backend. Using OnDemand model.  Assure compliance to awarding terms: electronic process up to the invoice.  Applied strategies: gradual, Model-Solution simultaneity , self training, etc.  Management criteria: rational and objective balance between cost/quality/client.
  • 18. A good Procure is: a) Get the best possible conditions, and b) Assure compliance. Ariba tool is helping us with: - Getting those conditions, through the electronic offers, - Assure compliance, through the use of electronic purchase orders and invoices. And also with the transformation, through its friendly use and capillarity towards user base