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C L E A N   A I R   S O L U T I O N S




              An Effective Energy
              Management System

                                        1
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Brian Haslam – SHEQES Manager
Safety
Health
Environmental
Quality
Energy
Sustainability
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

                          Agenda
Camfil Farr
Why
BS ISO 50001:2011
Benefits
C L E A N   A I R   S O L U T I O N S




                                      Camfil Farr
                                                                         Production Facility   ●
Filters and                                                                     Sales Office   ●
energy conservation                                                                  Agent     ●
                                                                                Head Office    ●




2010 global sales £430 million
24 Production Plants, 4 R&D Centres
3400 employees
C L E A N   A I R   S O L U T I O N S




                         Camfil Limited
Manufacture and supply of clean
air solutions and services
Low Energy Air Filters




2009 UK Sales £20 million
160,000 ft² Production Plant
203 employees
C L E A N   A I R   S O L U T I O N S




                         Camfil Limited
Manufacture and supply of clean
air solutions and services
Low Energy Air Filters



ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
ERV Kitemark
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

                             Why
Energy Significant Aspect under ISO: 14001
Energy Shortages
Low Energy Air Filters
Practice What We Preach
Sustainable Leader in the Air filtration Industry
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

            BS ISO 50001:2011
set of interrelated or interacting elements to establish
an energy policy and energy objective and targets
and processes and procedures to achieve those
objectives
C L E A N   A I R   S O L U T I O N S




Energy Management Systems
  Energy Planning Process
C L E A N   A I R     S O L U T I O N S




  Energy Management Systems
    Energy Planning Process

Energy Review

                    Energy                  Consumption           CO2 Equivalent

      Electricity                                 810810 kWh                  441081

      Gas                                         935223 kWh                  172081

      Transport Fuel                              277798 litre                741443
C L E A N   A I R     S O L U T I O N S




  Energy Management Systems
    Energy Planning Process

Energy Review

                 Meter                  Consumption           % of Main

      Main                                    810810 kWh                  100%

      Production areas                        372980 kWh                  46%

      Domestic                                437830 kWh                  54%
C L E A N       A I R   S O L U T I O N S




  Energy Management Systems
    Energy Planning Process

Energy Review

           Domestic Use                  % of total

           Space Heating                 40%

           Lighting                      32%

           IT Equipment                  15%

           Air Handling Units            7%
C L E A N   A I R   S O L U T I O N S




  Energy Management Systems
    Energy Planning Process

Energy Review
     HEPA
     Bags
     Panels
     Cutting
     Carbon
tCO2e
Dec-09
Feb-10
Apr-10
Jun-10
Aug-10
Oct-10
Dec-10
Feb-11
Apr-11
Jun-11
Aug-11
Oct-11
Dec-11
Feb-12
Apr-12
Jun-12
Aug-12
Oct-12
Dec-12
Feb-13
                                                                                                                                                                              C L E A N




                 Baseline




Apr-13
Jun-13
Aug-13
Oct-13
Dec-13
Feb-14
Apr-14
                 Actual
                                                                                                                                                                              A I R




Jun-14
Aug-14
Oct-14
Dec-14
Feb-15
Apr-15
Jun-15
                 Target




Aug-15
Oct-15
Dec-15
Feb-16
Apr-16
Jun-16
Aug-16
Oct-16
Dec-16
                                  Camfilcairing tCO2e Base Line




Feb-17
Apr-17
                 Monthly Target




Jun-17
Aug-17
Oct-17
Dec-17
Feb-18
                                                                                                                                                                              S O L U T I O N S




Apr-18
Jun-18
Aug-18
                                                                                                                               Energy Base Line




Oct-18
Dec-18
Feb-19
Apr-19
Jun-19
Aug-19
Oct-19
Dec-19
                                                                                                                                                  Energy Management Systems


                                                                  quantitative reference(s) providing a basis for comparison
C L E A N   A I R   S O L U T I O N S




  Energy Management Systems

   Energy Performance Indicators
quantitative value or measure of energy performance, as
defined by the organisation
      Logistics transport efficiency
      Domestic consumption efficiency
      Production consumption efficiency
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Tools for effective energy management and improvement
Low hanging fruit
Metering plan
Efficiency monitoring
Deviation monitoring
Culture
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Pick low hanging fruit
Lighting, HVAC, Low Energy Air Filters, Space Heating,
Compressed Air
C L E A N   A I R   S O L U T I O N S




Energy Management Systems

Energy Management On-going
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Metering plan
C L E A N           A I R            S O L U T I O N S

                                                                   Electrical – Main Production Unit
                     Metered

          No XXXX   Energy Factor
                                                                                                                                        Main Distribution Board
                                                                                                                                                                          No Pockets
                                                                                                  A5
                                                                                            Sales / Finance
                                                         A2                                     Offices                                                                 Fales Machine &
                                                                                            HEPA / Cutting                                                               Dust Collector
                                                      Fire Alarm                                Room                                                                        System




    A3                    A4               A6                   A7              A8
                                                                                                             A9                     A10                    A12               A13
 Production           Production       Production             Cleaners       Loading                    Wire Welders               Panels              Bags & Metal      Carbon Room
   (Bags)              (Panels)          Offices               Room            Bay




                                                                                                                                                          Sockets
                                                                                                                                                         Chop saw
   DB5                                                          DB2                                               2 “Pleaters                            Low grade
                                                                                               Wire Welders                                                welder
                                                                               DB1                              Insectocuters                                              Gas oven
 Lighting                                 DB3               Lighting                                                              4" Pleaters           Cut length &
                         DB4                                                                                                                                             Electric oven
 Sockets                                                   Sockets                                                                1" Pleaters           bottom weld
                                                                             Lighting                                                                                    Vibrating table
Gas Heaters                             Lighting          Gas Heaters                           No Rolls          No Pleats       Glue tables          Channel hoist
                        Lighting                                             Sockets                                                                      Retainer       Dust collector
                                        Sockets                Lift                                                              DeWalt saws
                     De-strat fans                                           Heaters                                                                                        Sockets
                                        Heaters             Battery                                                             Zund machines            machines
                     Gas Heaters                                           Roller Shutter
 Bag Line                               Air Con            Chargers                                                             Tunnel sockets        Chase machine
                    Kitchen Extract                                            doors                                                                      Channel
 Conveyor                             Outside units       Compactor                                                              Clam Press
                                                                             Sockets                                                                                       Guillotine
 Rigaflow                                                                                                                                                machines
 Sockets                                                  Compressor                                                                                  Weldan Machine
                                                                                                                                                       Insectocuters
                                                                                                                                                          Arrabella
                                                                                                                                                          Qtr Lines

                                                                                                                                                          Tenkay
                                                                                                                                                         Bandsaw,
                                                                                                                                  No Panels                               No Biscuits
                        DB4-1                                                                                                                            Stringer &
  DB5-1                                                        DB2-1
                                                                                                                                                          Pleater
                      Goods In
Carbon Room                                               Maintenance
                                                                                                                                                       Metal Linisher
                                                           workshop
                      Lighting                                                    Domestic Energy Factor - COGS                                        Metal Packer
  Lighting
                      Heaters
  Heaters                                                     Lighting
                    Roller Shutter                                                                                                                      Gold series
 Gas valve                                                    Sockets
                        doors
                                                                                                                                                         Conveyor

                                                                                                                                                          No Bags
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Efficiency monitoring
C L E A N             A I R            S O L U T I O N S




                                 HEPA - Elec Energy Performance Week 45
     Acceptable Range 15 to 25

60




50




40




30

                                                                                                                   27
                                                                     23                                                              24
20
                                               22


                                                                                               13
10




0
          16/09/2012




                                  17/09/2012




                                                        18/09/2012




                                                                                  19/09/2012




                                                                                                      20/09/2012




                                                                                                                        21/09/2012




                                                                                                                                          22/09/2012
C L E A N   A I R   S O L U T I O N S
C L E A N              A I R        S O L U T I O N S




                                                   ENERGY PERFORMANCE - HEPA
                                            This Year         Last Year         This Year Target     MAT    MAT Target




          1400                                                                                                                             7000




          1200                                                                                                                             6000




          1000                                                                                                                             5000
PERFORMANCE




              800                                                                                                                          4000




                                                                                                                                                  MAT
              600                                                                                                                          3000




              400                                                                                                                          2000




              200                                                                                                                          1000




                0                                                                                                                          0
                    Jan   Feb   Mar   Apr               May               Jun         Jul          Aug     Sep           Oct   Nov   Dec
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Deviation monitoring
C L E A N                               A I R                   S O L U T I O N S




                     Site Daily Elec Consumption Oct 2012

                                                                                                                                                                                                     01/10/2012
                                                                                                                                                                                                     02/10/2012

                                                                                                                                                                                                     03/10/2012
                                                                                                                                                                                                     04/10/2012

                                                                                                                                                                                                     05/10/2012
                                                                                                                                                                                                     06/10/2012

                                                                                                                                                                                                     07/10/2012
                                                                                                                                                                                                     08/10/2012

                                                                                                                                                                                                     09/10/2012
                                                                                                                                                                                                     10/10/2012

                                                                                                                                                                                                     11/10/2012
                                                                                                                                                                                                     12/10/2012
                                                                                                                                                                                                     13/10/2012

                                                                                                                                                                                                     14/10/2012
kW




                                                                                                                                                                                                     15/10/2012

                                                                                                                                                                                                     16/10/2012
                                                                                                                                                                                                     17/10/2012

                                                                                                                                                                                                     18/10/2012
                                                                                                                                                                                                     19/10/2012

                                                                                                                                                                                                     20/10/2012
                                                                                                                                                                                                     21/10/2012
                                                                                                                                                                                                     22/10/2012

                                                                                                                                                                                                     23/10/2012
                                                                                                                                                                                                     24/10/2012

                                                                                                                                                                                                     25/10/2012
                                                                                                                                                                                                     26/10/2012

                                                                                                                                                                                                     27/10/12
                                                                                                                                                                                                     28/10/2012

                                                                                                                                                                                                     29/10/2012
     08:00

             09:00

                     10:00

                             11:00

                                     12:00

                                             13:00

                                                     14:00

                                                             15:00

                                                                     16:00

                                                                             17:00

                                                                                     18:00

                                                                                             19:00

                                                                                                     20:00

                                                                                                             21:00

                                                                                                                     22:00

                                                                                                                             23:00

                                                                                                                                     00:00

                                                                                                                                             01:00

                                                                                                                                                     02:00

                                                                                                                                                             03:00

                                                                                                                                                                     04:00

                                                                                                                                                                             05:00

                                                                                                                                                                                     06:00

                                                                                                                                                                                             07:00
                                                                                                                                                                                                     30/10/2012

                                                                                                                                                                                                     31/10/2012
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

    Energy Management On-going

Culture
C L E A N   A I R   S O L U T I O N S




   Energy Management Systems

                         Benefits
Saving Money
Sustainability
Demonstrate commitment to energy reduction
Its fun
C L E A N   A I R   S O L U T I O N S




Energy Management Systems
          Saving money
                                                 Logistics Fuel
    LOGISTICS FUEL CONSUMPTION
                                                 Consumption

                                                 34% reduction
                                                 over 4 years
C L E A N   A I R   S O L U T I O N S




Energy Management Systems
          Saving money
                                                 Electrical
    ENERGY USAGE - ELECTRICAL
                                                 Consumption

                                                 35% reduction
                                                 over 4 years
C L E A N   A I R   S O L U T I O N S




Doing nothing wastes money



    www.lowenergyairfilter.co.uk
                                               31
C L E A N   A I R   S O L U T I O N S




                        Thank you
                      Any questions?
                                        32

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Effective Energy Management System

  • 1. C L E A N A I R S O L U T I O N S An Effective Energy Management System 1
  • 2. C L E A N A I R S O L U T I O N S Energy Management Systems Brian Haslam – SHEQES Manager Safety Health Environmental Quality Energy Sustainability
  • 3. C L E A N A I R S O L U T I O N S Energy Management Systems Agenda Camfil Farr Why BS ISO 50001:2011 Benefits
  • 4. C L E A N A I R S O L U T I O N S Camfil Farr Production Facility ● Filters and Sales Office ● energy conservation Agent ● Head Office ● 2010 global sales £430 million 24 Production Plants, 4 R&D Centres 3400 employees
  • 5. C L E A N A I R S O L U T I O N S Camfil Limited Manufacture and supply of clean air solutions and services Low Energy Air Filters 2009 UK Sales £20 million 160,000 ft² Production Plant 203 employees
  • 6. C L E A N A I R S O L U T I O N S Camfil Limited Manufacture and supply of clean air solutions and services Low Energy Air Filters ISO 9001:2008 ISO 14001:2004 ISO 50001:2011 ERV Kitemark
  • 7. C L E A N A I R S O L U T I O N S Energy Management Systems Why Energy Significant Aspect under ISO: 14001 Energy Shortages Low Energy Air Filters Practice What We Preach Sustainable Leader in the Air filtration Industry
  • 8. C L E A N A I R S O L U T I O N S Energy Management Systems BS ISO 50001:2011 set of interrelated or interacting elements to establish an energy policy and energy objective and targets and processes and procedures to achieve those objectives
  • 9. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Planning Process
  • 10. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Planning Process Energy Review Energy Consumption CO2 Equivalent Electricity 810810 kWh 441081 Gas 935223 kWh 172081 Transport Fuel 277798 litre 741443
  • 11. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Planning Process Energy Review Meter Consumption % of Main Main 810810 kWh 100% Production areas 372980 kWh 46% Domestic 437830 kWh 54%
  • 12. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Planning Process Energy Review Domestic Use % of total Space Heating 40% Lighting 32% IT Equipment 15% Air Handling Units 7%
  • 13. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Planning Process Energy Review HEPA Bags Panels Cutting Carbon
  • 14. tCO2e Dec-09 Feb-10 Apr-10 Jun-10 Aug-10 Oct-10 Dec-10 Feb-11 Apr-11 Jun-11 Aug-11 Oct-11 Dec-11 Feb-12 Apr-12 Jun-12 Aug-12 Oct-12 Dec-12 Feb-13 C L E A N Baseline Apr-13 Jun-13 Aug-13 Oct-13 Dec-13 Feb-14 Apr-14 Actual A I R Jun-14 Aug-14 Oct-14 Dec-14 Feb-15 Apr-15 Jun-15 Target Aug-15 Oct-15 Dec-15 Feb-16 Apr-16 Jun-16 Aug-16 Oct-16 Dec-16 Camfilcairing tCO2e Base Line Feb-17 Apr-17 Monthly Target Jun-17 Aug-17 Oct-17 Dec-17 Feb-18 S O L U T I O N S Apr-18 Jun-18 Aug-18 Energy Base Line Oct-18 Dec-18 Feb-19 Apr-19 Jun-19 Aug-19 Oct-19 Dec-19 Energy Management Systems quantitative reference(s) providing a basis for comparison
  • 15. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Performance Indicators quantitative value or measure of energy performance, as defined by the organisation Logistics transport efficiency Domestic consumption efficiency Production consumption efficiency
  • 16. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Tools for effective energy management and improvement Low hanging fruit Metering plan Efficiency monitoring Deviation monitoring Culture
  • 17. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Pick low hanging fruit Lighting, HVAC, Low Energy Air Filters, Space Heating, Compressed Air
  • 18. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going
  • 19. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Metering plan
  • 20. C L E A N A I R S O L U T I O N S Electrical – Main Production Unit Metered No XXXX Energy Factor Main Distribution Board No Pockets A5 Sales / Finance A2 Offices Fales Machine & HEPA / Cutting Dust Collector Fire Alarm Room System A3 A4 A6 A7 A8 A9 A10 A12 A13 Production Production Production Cleaners Loading Wire Welders Panels Bags & Metal Carbon Room (Bags) (Panels) Offices Room Bay Sockets Chop saw DB5 DB2 2 “Pleaters Low grade Wire Welders welder DB1 Insectocuters Gas oven Lighting DB3 Lighting 4" Pleaters Cut length & DB4 Electric oven Sockets Sockets 1" Pleaters bottom weld Lighting Vibrating table Gas Heaters Lighting Gas Heaters No Rolls No Pleats Glue tables Channel hoist Lighting Sockets Retainer Dust collector Sockets Lift DeWalt saws De-strat fans Heaters Sockets Heaters Battery Zund machines machines Gas Heaters Roller Shutter Bag Line Air Con Chargers Tunnel sockets Chase machine Kitchen Extract doors Channel Conveyor Outside units Compactor Clam Press Sockets Guillotine Rigaflow machines Sockets Compressor Weldan Machine Insectocuters Arrabella Qtr Lines Tenkay Bandsaw, No Panels No Biscuits DB4-1 Stringer & DB5-1 DB2-1 Pleater Goods In Carbon Room Maintenance Metal Linisher workshop Lighting Domestic Energy Factor - COGS Metal Packer Lighting Heaters Heaters Lighting Roller Shutter Gold series Gas valve Sockets doors Conveyor No Bags
  • 21. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Efficiency monitoring
  • 22. C L E A N A I R S O L U T I O N S HEPA - Elec Energy Performance Week 45 Acceptable Range 15 to 25 60 50 40 30 27 23 24 20 22 13 10 0 16/09/2012 17/09/2012 18/09/2012 19/09/2012 20/09/2012 21/09/2012 22/09/2012
  • 23. C L E A N A I R S O L U T I O N S
  • 24. C L E A N A I R S O L U T I O N S ENERGY PERFORMANCE - HEPA This Year Last Year This Year Target MAT MAT Target 1400 7000 1200 6000 1000 5000 PERFORMANCE 800 4000 MAT 600 3000 400 2000 200 1000 0 0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
  • 25. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Deviation monitoring
  • 26. C L E A N A I R S O L U T I O N S Site Daily Elec Consumption Oct 2012 01/10/2012 02/10/2012 03/10/2012 04/10/2012 05/10/2012 06/10/2012 07/10/2012 08/10/2012 09/10/2012 10/10/2012 11/10/2012 12/10/2012 13/10/2012 14/10/2012 kW 15/10/2012 16/10/2012 17/10/2012 18/10/2012 19/10/2012 20/10/2012 21/10/2012 22/10/2012 23/10/2012 24/10/2012 25/10/2012 26/10/2012 27/10/12 28/10/2012 29/10/2012 08:00 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 00:00 01:00 02:00 03:00 04:00 05:00 06:00 07:00 30/10/2012 31/10/2012
  • 27. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Management On-going Culture
  • 28. C L E A N A I R S O L U T I O N S Energy Management Systems Benefits Saving Money Sustainability Demonstrate commitment to energy reduction Its fun
  • 29. C L E A N A I R S O L U T I O N S Energy Management Systems Saving money Logistics Fuel LOGISTICS FUEL CONSUMPTION Consumption 34% reduction over 4 years
  • 30. C L E A N A I R S O L U T I O N S Energy Management Systems Saving money Electrical ENERGY USAGE - ELECTRICAL Consumption 35% reduction over 4 years
  • 31. C L E A N A I R S O L U T I O N S Doing nothing wastes money www.lowenergyairfilter.co.uk 31
  • 32. C L E A N A I R S O L U T I O N S Thank you Any questions? 32