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Energy Management for Engineering Students

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Energy Management for Engineering Students

  1. 1. C L E A N A I R S O L U T I O N SWelcome to the Camfil Farr Training Academy Energy Management for Engineering Students 31- 20- 31 RRAF L F MA C © I 1
  2. 2. C L E A N A I R S O L U T I O N SIntroduction by Bill Wilkinson 31- 20- 31 RRAF L F MA C © I 2
  3. 3. C L E A N A I R S O L U T I O N S ISO 50001 “A Catalyst for growt h”Publication 2011 www.lowenergyairfilter.co.uk 3
  4. 4. C L E A N A I R S O L U T I O N S“This has truly been a master strokefor our organisation”BS EN50001 Sep 2010 July 2011 www.lowenergyairfilter.co.uk 4
  5. 5. C L E A N A I R S O L U T I O N SSuccess of BS EN50001 and Kite Markfor Energy Reduction Verification.
  6. 6. C L E A N A I R S O L U T I O N S2012 United KingdomSales £23 million160,000 ft² ProductionPlant210 employees £500,000energy usage 6
  7. 7. C L E A N A I R S O L U T I O N SManufacture Air Filters www.lowenergyairfilter.co.uk 7
  8. 8. C L E A N A I R S O L U T I O N S Air Filters impact on Energy Consumption Cooling coil Heating coil Molecular-filter Pre-filter Secondary-filter DamperOUTSIDE INSIDE Inlet duct Distribution ductAir supply FAN Noise Room MOTOR attenuation distribution Air intake grille Air Handling Unit 31- 20- 31 RRAF L F MA C © I 8
  9. 9. C L E A N A I R S O L U T I O N SChallenges along the way www.lowenergyairfilter.co.uk 9
  10. 10. C L E A N A I R S O L U T I O N SSavings2008 22%2009 14%2010 12%2011 8%
  11. 11. C L E A N A I R S O L U T I O N SImpact on Stakeholders HVN AWARDS 2011 Heating and Ventilating Industry Awards Air Conditioning Product of the Year Best Engineering Plant 2011 Cranfield University www.lowenergyairfilter.co.uk 11
  12. 12. C L E A N A I R S O L U T I O N SImpact on Stakeholders Lancashire Business Environmental Awards 2010 Carbon management for SMEs MITIE Supplier Awards 2011 Overall Winner – Carbon Management www.lowenergyairfilter.co.uk 12
  13. 13. C L E A N A I R S O L U T I O N SImpact on Stakeholders EMAP Energy Awards Energy efficient product of the Year 2011 Excellence in Carbon Reduction SME www.lowenergyairfilter.co.uk 13
  14. 14. C L E A N A I R S O L U T I O N Swww.lowenergyairfilter.co.uk 14
  15. 15. C L E A N A I R S O L U T I O N S 31- 20- 31 RRAF L F MA C © I 15
  16. 16. C L E A N A I R S O L U T I O N S 31- 20- 31 RRAF L F MA C © I 16
  17. 17. C L E A N A I R S O L U T I O N S 31- 20- 31 RRAF L F MA C © I 17
  18. 18. C L E A N A I R S O L U T I O N S 31- 20- 31 RRAF L F MA C © I 18
  19. 19. C L E A N A I R S O L U T I O N SIMPACT ON STAKEHOLDERSwww.lowenergyairfilter.co.uk 19
  20. 20. C L E A N A I R S O L U T I O N SEmail: bill.wilkinson@camfil.co.ukTwitter: @BillyWilksLinkedIn: BillWilkinson Email: kirstie@simplymarcomms.co.uk Twitter: @KirstieColledge LinkedIn: KirstieColledge
  21. 21. C L E A N A I R S O L U T I O N S An Effective Energy Management System 31- 20- 31 RRAF L F MA C © I 21
  22. 22. C L E A N A I R S O L U T I O N SEnergy Management SystemsBrian Haslam – SHEQES Manager Safety Health Environmental Quality Energy Sustainability
  23. 23. C L E A N A I R S O L U T I O N S AgendaEnergy Management Systems Drivers BS ISO 50001:2011 Benefits
  24. 24. C L E A N A I R S O L U T I O N S DriversEnergy Management Systems Energy Significant Aspect under ISO: 14001 Energy Shortages Low Energy Air Filters Practice What We Preach Sustainable Leader in the Air filtration Industry
  25. 25. C L E A N A I R S O L U T I O N S BS ISO 50001:2011 Energy Management Systemsset of interrelated or interacting elements to establish an energy policy andenergy objective and targets and processes and procedures to achieve thoseobjectives
  26. 26. C L E A N A I R S O L U T I O N S Energy Planning ProcessEnergy Management Systems
  27. 27. C L E A N A I R S O L U T I O N S Energy Planning ProcessEnergy Management Systems Energy Review Energy Consumption CO2 Equivalent Electricity 810810 kWh 441081 Gas 935223 kWh 172081 Transport Fuel 277798 litre 741443
  28. 28. C L E A N A I R S O L U T I O N S Energy Planning ProcessEnergy Management Systems Energy Review Meter Consumption % of Main Main 810810 kWh 100% Production areas 372980 kWh 46% Domestic 437830 kWh 54%
  29. 29. C L E A N A I R S O L U T I O N SEnergy Planning Process Energy Review Domestic Use % of total Space Heating 40% Lighting 32% IT Equipment 15% Air Handling Units 7% Other 6%
  30. 30. C L E A N A I R S O L U T I O N SEnergy Planning Process Energy Review Production Use % of total HEPA 32% Bag Cell 19% Wire Welder 19% Panel Cell 17% Cutting Room 12%
  31. 31. C L E A N A I R S O L U T I O N S Energy Base Linequantitative reference(s) providing a basis for comparison
  32. 32. C L E A N A I R S O L U T I O N S Energy Management Systems Energy Performance Indicatorsquantitative value or measure of energy performance, as defined by the organisation Logistics transport efficiency Domestic consumption efficiency Production consumption efficiency
  33. 33. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Tools for effective energy management and improvement Low hanging fruit Metering plan Efficiency monitoring Deviation monitoring Culture
  34. 34. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Pick low hanging fruit Lighting, HVAC, Low Energy Air Filters, Space Heating, Compressed Air
  35. 35. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going
  36. 36. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Metering plan
  37. 37. Form No: I F200 Approved C L E A N A I R S O L U T I O N S Met ering Plan Date: 23/ 08/ 2010 I ssue: 3 Elect rical – Main Pr oduct ion Unit
  38. 38. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Efficiency monitoring
  39. 39. C L E A N A I R S O L U T I O N S
  40. 40. C L E A N A I R S O L U T I O N S
  41. 41. C L E A N A I R S O L U T I O N S
  42. 42. C L E A N A I R S O L U T I O N S
  43. 43. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Deviation monitoring
  44. 44. C L E A N A I R S O L U T I O N S
  45. 45. C L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy Management On-Going Winner of BFA Best Engineering Plant 2011 Culture
  46. 46. C L E A N A I R S O L U T I O N S BenefitsEnergy Management Systems Saving Money Sustainability Demonstrate commitment to energy reduction Its fun
  47. 47. C L E A N A I R S O L U T I O N S Saving MoneyEnergy Management Systems Logistics Fuel Consumption 35% reduction over 4 years 80,000 litres £112,000
  48. 48. C L E A N A I R S O L U T I O N S Saving MoneyEnergy Management Systems Electrical Consumption 35% reduction over 5 years 380,000 kWh £34,200
  49. 49. C L E A N A I R S O L U T I O N S Thank you Any questions? 31- 20- 31 RRAF L F MA C © I 49
  50. 50. C L E A N A I R S O L U T I O N SEnergy Management for Engineering StudentsEnergy Technology & Easy Wins by Peter Dyment 31- 20- 31 RRAF L F MA C © I 50
  51. 51. C L E A N A I R S O L U T I O N SWelcome to the Camfil Farr Training Academy The CCamfil Farr Group Clean well-conditioned air in buildings delivered with minimum use of energyThis is the challenge for the new generation of Building Services engineers PPT template
  52. 52. C L E A N A I R S O L U T I O N S Production ● Facility Camfil Farr World wide Sales Office ● Agent ● Head Office ●2011 global sales £435 million 31- 20- 3124 Production Plants, 4 RRAF L F MA C © R&D Centres I 52 3500 employees
  53. 53. C L E A N A I R S O L U T I O N S Camfil Farr’s business concept – clean air Our business concept is to delivervalue to customers all over the world while contributing to something essential to everyone – clean air. 31- 20- 31 RRAF L F MA C © I 53
  54. 54. C L E A N A I R S O L U T I O N S The driving force Energy has risen in price by 118% from 2006 to 2011 That is an average rise of about 16% per year over 5 years during a world recession. Will Energy prices rise more over the next 5 years? U Switch predicts that energy bills in the UK will treble by 2020 * source Panorama 13.11.11 31- 20- 31 RRAF L F MA C © I 54
  55. 55. C L E A N A I R S O L U T I O N S Camfil Farr Low Energy Air Filters can saveMoney, Energy and Carbon Typically 50% of energy use in Commercial Office 31- 20- 31 buildings can be used in HVAC systems RRAF L F MA C © I 55
  56. 56. C L E A N A I R S O L U T I O N S Low Energy Air Filters deliver clean air to the required standard with minimal energy usage 31- 20- 31 RRAF L F MA C © I 56
  57. 57. C L E A N A I R S O L U T I O N S Air Handling Unit energy flow Frost coil Cooling coil Gas-filter (Carbon) Pre-filter Heating coil Secondary-filter Damper FAN AttenuatorIntake Air FAN Supply Air MOTOR 31- 20- 31 OUTSIDE INSIDE Electrical Energy RRAF L F MA C © input via motor I 57
  58. 58. C L E A N A I R S O L U T I O N S Stay healthy – stop breathing? Low Energy Air Filters clean air in buildingsmaking it safe to breathe without risk to health 31- 20- 31 RRAF L F MA C © Toxic fine combustion particle 1 to 0.01 micron typical size I 58
  59. 59. C L E A N A I R S O L U T I O N S The relevant standards for Low Energy Air FiltersThe filter test standard that applies to the testing of air filters is now EN779:2012 EN13779:2007 advisesF7 as a minimum andF9 as the advised for required particulate efficiency 31- 20- 31 www.camfil.co.uk RRAF L F MA C © I 59
  60. 60. C L E A N A I R S O L U T I O N S Hi-Flo F7Filter Media Class F7Comparison test aerosol 0.4 micron EN779:2012 Synthetic Competitor F7 S-Flo F7 31- 20- 31 RRAF L F MA C © I 60
  61. 61. C L E A N A I R S O L U T I O N S The energy demand This equation calculates the kilowatt hours consumed by anelement of a ventilation system based upon average pressure loss q × dP × t E= [ kWh/year ] η × 1000 q = Air flow (m3/s) dP = Pressure drop (Pa) 31- 20- 31 t = Operating time (hours/year) RRAF L F MA C © h = Fan efficiency (20% - 65% ?) I 61
  62. 62. C L E A N A I R S O L U T I O N S Energy Optimisation with Low Energy Air FiltersExample: F7 class bag filter as advised by BS:EN13779:2007 @ 3400 M3/hr Commodity bag - 6 pocket 380mm L bag, initial pressure drop @ 200pa Media area 2.9 M2 L E A F - 12 pocket 635mm L bag, initial pressure drop @ 85pa Media area 9.2 M2 Over a period of one year allowing for the pressure drop increases as the filters work the estimated save in energy consumption as below. 31- 20- 31 **Energy £300 the difference in filter price is about £30** (Ratio 10:1 at 10p per KW/hr.) Payback time 5 – 6 weeks RRAF L F MA C © I 62
  63. 63. C L E A N A I R S O L U T I O N S Filter optimisation gives shortest payback time Annual Savings – for a 10 m 3 /s systemElement % Kwh £ Revenue or capital PaybackUpgrade filters 22% 6000 600 Revenue < 3 monthsClean coils 10% 2500 250 Revenue < 6 monthsUpgrade fans 35% 60000 6000 Capital > 24 monthsUpgrade chillers 40% 136000 13600 Capital > 36 months 31- 20- 31 Table is prioritised by payback period RRAF L F MA C © Data source – EECO2 Energy Efficiency Consultants (Low Carbon Consultants) I 63
  64. 64. C L E A N A I R S O L U T I O N SLow Energy Air Filter Service Care •Low Energy Air Filter AHU filter mounting upgrades •Complete Low Energy Air Filter installation and maintenance contracts •AHU filter monitoring with demonstration of benefits •Additional Duct cleaning and coil cleaning AHU system optimisation. 31- 20- 31 •Control Strategy review RRAF L F MA C © I 64
  65. 65. C L E A N A I R S O L U T I O N S Land Securities own and manage 29 million ft2 of Commercial property. Camfil were asked by Neil Pennell Engineering Director of Land Securities to evaluate the cost saving and energy saving benefits of installing Low Energy Air Filters.
  66. 66. C L E A N A I R S O L U T I O N S THANK YOU for attending this training session ANY QUESTIONS?Please do not hesitate to contact Camfil for any additional informationFor more information about clean air solutions, improving air quality, low energy air filters, CRC (Carbon Reduction Commitment), AHUs (Air Handling Units) and the EPBD, visit www.lowenergyairfilter.co.uk 31- 20- 31 www.keepthecityout.co.uk RRAF L F MA C © blog and subscribe to the RSS Feed I 66

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