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Dimensional Stabilization of
Wood
Problems of Wood
• Hygroscopicity
• Dimensional instability
• Durability
• Mechano-sorptive properties
How to solve these problems?
Use wood with high natural quality
• Availability (mid term, long term)
• Sustainability
Use of wood preservatives
Use of new technologies for wood treatment!!
Modification methods
Thermal modification
The Plato process
• Hydro thermal treatment / hydro thermolysis (160-
190ºC 6-8 bar)
• Drying (10% MC)
• Curing (heating of the altered wood) (160-190ºC)
Thermal modification
Protected against burning
using steam as an inert gas
Staypak
1.25 to 1.40 g/cc
10 to 18 times hardness
Chemical modification
Acetylation
• Impregnation with acetic anhydride
• Reaction at elevated temperatures
• Post treatment (acetic acid)
Increases naturally occurring acetyl content of wood
(from 1-3% to 20%)
Acetylation
Wood(Veneer) treated with a thermosetting, fiber-
penetrating resin and cured without compression is
known as impreg.
Stabilizes dimensions, increases strength and
resistance to water, moisture, and chemicals, and
reduces cracking.
Impreg
PROCESS
• Green Wood
• Dry Wood
• 25-35%
Weight Gain
Soaking
• 1-2 Days
• For Uniform
Distribution of
the Resin
Nondrying
condition • Drying
(Moderate Temp)
• Curing
(Higher Temp)
Drying and
Curing
Properties of Impregnated Wood
Impreg has a number of properties differing from those of normal
wood and ordinary plywood
NB: Comparative properties will be shown later
COMPREG
Similar to impreg except that it is compressed before
the resin is cured within the wood.
The resin-forming chemicals (usually phenol formaldehyde)
act as plasticizers
PROCESS
• Green Wood
• Dry Wood
• 25-35%
Weight Gain
Soaking
• 1-2 Days
• For Uniform
Distribution of
the Resin
Nondrying
condition • Drying
(Moderate Temp)
• Curing
(Higher Temp)
Drying and
Curing
7-10 Mpa
Properties of Compreg Wood
NB: Comparative properties will be shown later
High strength resin impregnated compressed wood
Very high pressing pressure
50 to 80 MPa
1MPa Pressing Pressure (PF Resin)
1.16gm/cc MOE: 29GPa MOR: 307MPa
NaOH
0.5% Aqueous
NaClO2
2% Aqueous
Comparative properties of modified woods
Property Impreg Compreg Staypak
Specific gravity 15% to 20% greater than
normal wood
Usually 1.0 to 1.4 1.25 to 1.40
Equilibrium swelling
and shrinking
1/4 to 1/3 that of normal
wood
1/4 to 1/3 that of
normal wood
Same as normal wood
but slower
Springback None Very small when
properly made
Moderate when
properly made
Face checking Practically eliminated Practically eliminated About the same
Decay and termite
resistance
Better than normal wood Better than normal
wood
Normal but occurs
slowly
Compressive
strength
Increased Increased Increased
Tensile strength Decreased significantly Increased less than
proportional to specific
gravity increase
Increased about in
proportion to specific
gravity increase
Hardness Increased 10 to 20 times that of
normal wood
10 to 18 times that of
normal wood
Toughness About 1/2 of value for
normal wood
1/2 to 3/4 of value for
normal wood
Same to somewhat
greater than normal
Dimensional stabilization of wood
Dimensional stabilization of wood

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Dimensional stabilization of wood

  • 2. Problems of Wood • Hygroscopicity • Dimensional instability • Durability • Mechano-sorptive properties
  • 3. How to solve these problems? Use wood with high natural quality • Availability (mid term, long term) • Sustainability Use of wood preservatives Use of new technologies for wood treatment!!
  • 5. Thermal modification The Plato process • Hydro thermal treatment / hydro thermolysis (160- 190ºC 6-8 bar) • Drying (10% MC) • Curing (heating of the altered wood) (160-190ºC)
  • 6. Thermal modification Protected against burning using steam as an inert gas Staypak 1.25 to 1.40 g/cc 10 to 18 times hardness
  • 8. Acetylation • Impregnation with acetic anhydride • Reaction at elevated temperatures • Post treatment (acetic acid) Increases naturally occurring acetyl content of wood (from 1-3% to 20%)
  • 10. Wood(Veneer) treated with a thermosetting, fiber- penetrating resin and cured without compression is known as impreg. Stabilizes dimensions, increases strength and resistance to water, moisture, and chemicals, and reduces cracking. Impreg
  • 11. PROCESS • Green Wood • Dry Wood • 25-35% Weight Gain Soaking • 1-2 Days • For Uniform Distribution of the Resin Nondrying condition • Drying (Moderate Temp) • Curing (Higher Temp) Drying and Curing
  • 12. Properties of Impregnated Wood Impreg has a number of properties differing from those of normal wood and ordinary plywood NB: Comparative properties will be shown later
  • 13. COMPREG Similar to impreg except that it is compressed before the resin is cured within the wood. The resin-forming chemicals (usually phenol formaldehyde) act as plasticizers
  • 14. PROCESS • Green Wood • Dry Wood • 25-35% Weight Gain Soaking • 1-2 Days • For Uniform Distribution of the Resin Nondrying condition • Drying (Moderate Temp) • Curing (Higher Temp) Drying and Curing 7-10 Mpa
  • 15. Properties of Compreg Wood NB: Comparative properties will be shown later
  • 16. High strength resin impregnated compressed wood Very high pressing pressure 50 to 80 MPa 1MPa Pressing Pressure (PF Resin) 1.16gm/cc MOE: 29GPa MOR: 307MPa NaOH 0.5% Aqueous NaClO2 2% Aqueous
  • 17. Comparative properties of modified woods Property Impreg Compreg Staypak Specific gravity 15% to 20% greater than normal wood Usually 1.0 to 1.4 1.25 to 1.40 Equilibrium swelling and shrinking 1/4 to 1/3 that of normal wood 1/4 to 1/3 that of normal wood Same as normal wood but slower Springback None Very small when properly made Moderate when properly made Face checking Practically eliminated Practically eliminated About the same Decay and termite resistance Better than normal wood Better than normal wood Normal but occurs slowly Compressive strength Increased Increased Increased Tensile strength Decreased significantly Increased less than proportional to specific gravity increase Increased about in proportion to specific gravity increase Hardness Increased 10 to 20 times that of normal wood 10 to 18 times that of normal wood Toughness About 1/2 of value for normal wood 1/2 to 3/4 of value for normal wood Same to somewhat greater than normal