Zensar has been at the forefront of providing advanced manufacturing solutions to its clients, incorporating futuristic and contemporary best manufacturing practices and concepts including IoT.

1. IoT - Internet of things
Powering the Digital Factory of the Future

2. CONNECTING DIGITAL TO THE PHYSICAL
The Internet of Things (IoT) is all about
connecting the Digital to the Physical including
sensors, devices, machines, products etc.,
with Internet enabled services and
applications. The IoT concept essentially
leverages technologies such as wireless
networks, mobile systems. Cloud system with
data sources including Big Data, visualization
and analytic tools. IoT as a concept has seen
high interest among several sectors due to its
ability to bring about business improvements,
performance and operational efficiency.
IoT is becoming a reality due to increased
interest among business corporation,
technology experts and product vendors. This
is for the fact that Internet of Things (IoT)
applications have been seen to help
consolidate, contextualize, and analyze
massive amounts of data (product, process,
and quality data) residing in multiple
disparate/siloed systems (such as MES,
Quality, Equipment in manufacturing) along
with relevant ERP data to identify hidden
patterns and correlations within these data
sets to enable enterprises identify
opportunities to maximize yield, improve
quality, minimize defects and cycle times.
As per multiple published study reports,
there is likely to be 30% increase in the
number of connected devices in 2016 as
compared to 2015 with 6.4 billion IoT
devices entering the realm of Internet of
Things. The number is further expected to
increase to 26 billion by 2020.
CONNECTING DIGITAL TO THE PHYSIC
The Internet of Things (IoT) is all about
connecting the Digital to the Physical including
sensors, devices, machines, products etc.,
with Internet enabled services and
applications. The IoT concept essentially
leverages technologies such as wireless
networks, mobile systems. Cloud system with
data sources including Big Data, visualization
and analytic tools. IoT as a concept has seen
high interest among several sectors due to its
ability to bring about business improvements,
performance and operational efficiency.
IoT is becoming a reality due to increased
interest among business corporation,
technology experts and product vendors. This
is for the fact that Internet of Things (IoT)
applications have been seen to help
consolidate, contextualize, and analyze
massive amounts of data (product, process,
and quality data) residing in multiple
disparate/siloed systems (such as MES,
Quality, Equipment in manufac
with relevant ERP data to id
patterns and correlations with
sets to enable enterpris
opportunities to maximize yi
quality, minimize defects and
As per multiple published st
there is likely to be 30% inc
number of connected devices
compared to 2015 with 6.
devices entering the realm o
Things. The number is further
increase to 26 billion by 2020

3. IoT will account for 4.4 trillion GB of the data in the digital
universe by 2020
90% of all IoT data will be hosted on service provider
platforms by 2020
$14.4 trillion: Est. value of the global Internet of Things
market by 2022
50% of IoT activities currently centred in MFG, Consumer,
Transportation and Smart cities
IoT The Future
Manufacturing Paradigm
IoT will account for 4.4 trillion GB of the data in the digital
universe by 2020
90% of all IoT data will be hosted on service provider
platforms by 2020
$14.4 trillion: Est. value of the global Internet of Things
market by 2022
50% of IoT activities currently centred in MFG, Consumer,
Transportation and Smart cities
IoT The Future
Manufacturing Paradigm

4. Zensar has been focused on driving global manufacturing projects as a
significant part of its services for over 16 years now. Zensar has been at the
forefront of providing advanced manufacturing solutions to its clients,
incorporating futuristic and contemporary best manufacturing practices and
concepts including IoT. Zensar firmly believes that IoT will bring clear value in
several areas including manufacturing solutions for its clients. Following
Diagram providers end to end over of Zensar’s IOT solution offerings
Zensar has
significant p
forefront of
incorporatin
concepts in
several are
Diagram pro
EMAI

5. , CAPA
performance
Intelligence
Performance reporting & dashboard
OEE, Utilization, Yield & trend
Shop Floor Analytics
Dynamic KPI creation & tracking
Advanced Process Control
data collections
Analytics
Learnings
uring Process Automations
ioning , Human to Machine Interface
ptimization
Integrate
ons Features
pact Analysis
& cutover strategy
ation & validation
ISA95 & Industry 4.0
Quality & regulatory compliance
EHS & GPI dashboards
Compliance
Product Evaluation
Plant Assessment “To BE” state
Digital factory architecture
IoT device recommendations & selections
Implementations
Process Blueprinting
Solution development
Performance Assessment
Production cutover & planning
Multi site rollout (Early Life support)
Six Sigma, CAPA
Real time performance
Predictive Intelligence
Performance reporting & dashboard
OEE, Utilization, Yield & trend
Shop Floor Analytics
Dynamic KPI creation & tracking
Advanced Process Control
Performance reporting & dashboard
OEE, Utilization, Yield & trend
Shop Floor Analytics
Dynamic KPI creation & tracking
Advanced Process Control
Real time data collections
Predictive Analytics
Machine Learnings
Manufacturing Process Automations
Geo Positioning , Human to Machine Interface
Key Services
Digital Solution Design & Implementation Process Optimization
Plant Monitoring
Integrate
IoT Solutions Features
Gap & Impact Analysis
Migration & cutover strategy
Data migration & validation
Migration
ISA95 & Industry 4.0
Quality & regulatory compliance
EHS & GPI dashboards
Compliance

6. Following Diagram provides pictorial view of Typical
IOT solution components
Connect
ORACLE CLOUD SERVICES
ON-PREMISE APPLICATIONS
DATA FLOW
Data, Actions
and Events for
ERP / Other Apps
ERP
Reference
Data
External
Sources
ORACLE CLOUD SERVICES
Oracle Cloud Platforms (PaaS)
Sensors
WAN
MES Quality/Test
Data
PLC/SCADA
Analyze Integrate
Sample IoT
Solution Architecture
Factory / Equipments
ORACLE BIG DATA / IoT APPS CLOUD
Voice of Factory
Yield/Quality Analysis
Explore & Discover Predictive Analysis Patterns & Correlations
Statistical Analysis Genealogy & Traceability
Voice of Customer Voice of Product
Oracle BI
Cloud Service
Oracle Mobile
Cloud Service
Oracle Java
Cloud Service
Storage and Persistence
Oracle Database
Cloud Service
Oracle IoT Analytics
Cloud Service
Oracle Big Data
Cloud Service
Oracle Big Data
Cloud Service
Oracle
Integration CS
E-BUSINESS SUITE
ERP Application
Following Diagram provides pictorial view of Typical
IOT solution components
Connect
ORACLE CLOUD SERVICES
ON-PREMISE APPLICATIONS
DATA FLOW
ERP
Reference
Data
External
Sources
ORACLE CLOUD SERVICES
Oracle Cloud Platforms (PaaS)
Sensors
WAN
MES Quality/Test
Data
PLC/SCADA
Analyze Integrate
Sample IoT
Solution Architecture
Factory / Equipments
ORACLE BIG DATA / IoT APPS CLOUD
Voice of Factory
Yield/Quality Analysis
Explore & Discover Predictive Analysis Patterns & Correlations
Statistical Analysis Genealogy & Traceability
Voice of Customer Voice of Product
Oracle BI
Cloud Service
Oracle Mobile
Cloud Service
Oracle Java
Cloud Service
Storage and Persistence
Oracle Database
Cloud Service
Oracle IoT Analytics
Cloud Service
Orac
Cloud
E-BUSINESS SUITE
ERP Application

7. SINESS BENEFITS
of Quality reduction up to 30%
uction downtime reduction up to 40%
uction in machine repair time up to 50%
uction in Inventory Carrying cost up to 20%
ased Customer satisfaction due to improved quality
BUSINESS BENEFITS
Cost of Quality reduction up to 30%
Production downtime reduction up to 40%
Reduction in machine repair time up to 50%
Reduction in Inventory Carrying cost up to 20%
Increased Customer satisfaction due to improved quality

8. Zensar Technologies
Zensar is a leading digital solutions and technology services company that
specializes in partnering with global organisations across industries on their
Digital Transformation journey. A technology partner of choice, backed by
strong track-record of innovation; credible investment in Digital solutions;
assertion of commitment to client's success, Zensar's comprehensive range
of digital and technology services and solutions enable its customers to
achieve new thresholds of business performance. Zensar, with its
experience in delivering excellence and superior client satisfaction through
myriad technology solutions, is uniquely positioned to help them
surpass challenges around running their existing business most
efficiently, helping in their legacy transformation, and
planning for business expansion and growth through
innovative and digital ways.
Corporate Headquarters: Pune, India
Global Offices: USA | UK | Europe | Africa |
Middle East | India | China | Singapore | Australia
For more information please contact:
marcom@zensar.com | www.zensar.com