Zensar's Digital Factory provides a comprehensive solution that integrates manufacturing operations from the shop floor to business systems, enhancing visibility and control while promoting flexibility and operational excellence. The solution includes services such as remote monitoring, predictive maintenance, and industry-specific customization, enabling manufacturers to respond swiftly to volatile demands. With a focus on security and data optimization, Zensar supports a diverse range of industries through its technology-agnostic approach and extensive consulting expertise.

1. Digital
Factory
Zensar's Digital factory provides complete & seamless integration of
the shop floor to the top floor aiding visibility, flexibility and control
of manufacturing operations. An end to end plant level solution it is
augmented with rapid deployment of technology architecture and
provision for custom solution integration.

2. Catalog and grades of service
Business Intelligence (Dashboard)
Businesss Systems (ERP)
Plant Gateway (Middleware)
MES Application (Operations Management)
Database Repository (Historian)
Plant Controller (SCADA)
Field Devices (Sensors)
Digital factory is an end to end solution which seamlessly integrates the shop floor machine controls
with the top floor business systems via the manufacturing application system.
• Enables integration, co-ordination, and control across the manufacturing process
promising greater flexibility and other benefits.
• Assists manufacturers in achieving operational excellence, fast and agile response
to volatile demand and the ability to produce highly configurable products.
• An integrated e-business technology suite upgradable to solve the growingly complex
problems as a part of an enhanced SCM solution.
Digital factory

3. An end to end solution it covers a catalog of services that
covers remote monitoring, predictive maintenance, global
visibility dashboards and security. The machines collecting
the data are embedded in a larger context with possibility
to optimize the whole system centrally with enhanced
features like mobility and cloud computing.
Networked manufacturing
Integrating all the plant level data for better control and
decentralization, giving you the edge of unrestricted
information and decision making without geography
constraints. The solution is technology agnostics and syncs
across a gamut of plant controllers and MES application to
provide you with a customized solution based on the type
of industry, plant and existing in-built application.
Remote monitoring
Remote monitoring tools specializing in predicting plant
downtime thereby saving significant downtime costs.
Comprehensive security is embedded in the system to
ensure the networked production system is protected.
The consultancy team helps you to figure out the
relevant performance indices for the plant and filter the
data collection process to get to the ‘good data’.
Filtered with good data
Solution Offerings
DIGITALIZATION
BUSINESS
BENEFITS
Global plant visibility
OPERATIONS
Digitalized plant
predictive maintenance
CUSTOMIZATION
Industry specific solution
Meaningful reports
focusing on key
performance index
SUPPORT
Strong manufacturing
service experience
End to end solution
with catalogue of
graded services
Remote expert
collaboration tool
Prevent huge downtime cost
Faster recovery of systems
Technology agnostic
& accelerated
deployment
Contributes to topline
Gateway for standard
as well as custom
systems

4. Zensar Technologies
Zensar is a leading software and infrastructure services and solutions provider with industry expertise across
Manufacturing, Retail, Insurance, Utilities, Banking, Financial Services and Government. The company delivers
comprehensive services for mission-critical applications, enterprise applications, business intelligence and analytics,
testing, business process management, e-commerce and digital enterprise services. Using its multi-shore capabilities,
Zensar combines expert consulting, integration and support services with world-class customer service to help
organisations attain significant business outcomes. Zensar has 8000+ associates with operations across US, Mexico, UK,
Europe, Middle East, Africa, India and Asia Pacific.
For more information please contact:
marcom@zensar.com| www.zensar.com
Corporate Headquarters: Pune, India
Global Offices: USA | UK | Europe | Africa |
Middle East | China | Singapore | Australia
Zensar Technologies has partnered with over 250 manufacturing customers for past 15 years in the Space
of manufacturing & supply chain technology. Extensive industry experience and deep domain expertise has
enabled Zensar’s manufacturing practice to deliver high impact business solution and technology
implementations. With over 75 business consultants (Six Sigma/APICS/LEAN certified consultants), Zensar
provides consulting solutions to manufacturing customers which includes supply chain consulting, digital
enterprise consulting, business process management & automation, manufacturing operation
management & merger and acquisitions. Zensar’s expertise spans across business processes in
manufacturing combined with IT systems, infrastructure management, application management & digital
solutions.
Manufacturing at Zensar
Consulting - Technology consultancy to integrate compatible solution
Assessment & Benchmarking - Gauge transformation potential and track progress
Demo & Implementation - Visits to plants for pilots & implementation of full solution
Support & Upgrades - Facilitate upgradation of overall business-technology architecture
We offer