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 Quad rotor, is a multi rotor helicopter that is
lifted and propelled by four rotors.
 Unlike most helicopters, quad copters use two
sets of identical fixed pitched propellers; two
clockwise (CW) and two counter-clockwise (CCW).
These use variation of RPM to control lift and
torque.
 These vehicles were among the first successful
heavier-than-air vertical takeoff and
landing(VTOL) vehicles.
 It is a type of a small representation of
unmanned Aerial Vehicle(UAV).
 A four rotor helicopter designed by Louis Breguet in 1907. This was
the first rotary wing aircraft to lift itself off the ground, although
only in tethered flight at an altitude of a few feet.
 on April 14, 1924 it established the first-ever FAI
distance record for helicopters of 360 m (390 yd).
It demonstrated the ability to complete a circular
course and and later, it completed the first 1km
closed-circuit flight by a rotorcraft.
 In the last few decades, small scale unmanned
Ariel vehicles (UAVs) have become more commonly
used for many applications.
 There are many types of multi rotor people make nowadays. Some of
them are Mono copter, Twin copter, Tri copter, Quad copter, Y-6,
Hexa copter, X-8, Octa copter.
 Based on design, Quad copters are of two types. One is PLUS
configured and the other is X configuration.
 In X configuration two arms will face front side while in +
configuration only one arm will face front side.
BASIC CONFIGURATIONS
 Frame
 Centre plate
 Landing skid
 Flight controller
 Motors
 Propellers
 ESCs
 Battery
 FRAME, ARM, CENTRE PLATE & LANDING SKID:
frame supports motors and other electronics and prevents
them from vibrations. can make Center plate & arm from any
material like CF, PVC pipes, Aluminium or Wood but make
sure it has enough strength to withstand impact and rough
landings.
 FC(Flight Controller):
Hobbyking v1, v2.1, v3.0 boards/KK boards have gyro sensor
only but still they are best beginner boards.
 ESC(Electronic Speed Controller), BATTERY:
ESC supplies power from battery to motors. Its ampere rating
should be more than motor’s rating i.e. 18amps.
 MOTOR SELECTION :
some important specifications are Kv, Maximum current(A),
Shaft diameter, Thrust, Weight, Suggested propeller.
 BATTERY SELECTION:
1) Each brushless motor needs 18amps
So, 4x18amps=72amps
2) auxiliary equipment like camera needs
=10amps
*So, 3300mah=3.3ahx30c=99amps. Hence we have selected the
3300mah,11.1v,li-po battery.
 PROPELLER SELECTION:
According to the motor specifications we have selected 10x4.5”. Lower
the pitch value, higher will be the stability of flight.
 frame(500x500mm) & weight 380gms
 Motors: 1200kv, 18A, ø28mm of 38gms,750gms thrust each.
 Propellers: 10x4.5 inch(diameter x pitch)
 Esc: turnigy 25 amps of 22gms each
 Battery: 11.1v, 3300mAh, 3s, 30c of 335gms
 Total Thrust = 2x(AUW)
AUW=All Up Weight (weight of frame + battery + circuit)
 KV= RPM/Voltage
At no load:
For 1200kv motor: RPM=1200*11.1volts=13320rpm=222RPS
For 10x4 or 7x4 propellers:
Speed=4*222=888inch/sec=22.55m/sec
 In order to calculate the impact force acting on the body
when it falls from a certain height, work energy theorem is
used.
 Work – Energy Theorem:
0.5*M*(V)2 = F*S
V=sqrt*(2*g*H)
Change in kinetic Energy = 0.5*1.5*(24.49)2consider, (H =
30m) = 465J
Work = F*S = 465J
F= 465J/30m = 15.5N.
 Momentum Change:
(M2V2-M1V1)/T =Mg – F
Similarly on calculations F= -22.5N (upwards)
So, the force of Impact is multiplied four fold in static
structural analysis and applied 40N on each leg.
MICRO
CONTROLL
ER
DRIVERS
MOTORS
,MOTOR
DRIVERS
DRIVERS
MOTORS
DRIVERS
MOTORS
BLOCK DIAGRAM
According to impact analysis, the
Impact load falls on the entire
quad copter is = 14N .
In structural analysis we took triple
Its value i.e., 40N load on each leg.
Finally F.O.S attained =
(310Mpa/10Mpa)=31.
 Surveillance
 military and law enforcement
 Research platform
 Commercial use
 Recreational use
 Traffic & civil policing
 A Survey on Remotely Operated Quad rotor Aerial Vehicle using the
Camera Perspective. Published by Debadatta Sahoo, Amit Kumar, K.
Sujatha of Dr M.G.R University and is published in International Journal
of Computer Applications (0975 – 8887) Volume 11– No.10, December
2010
 Model development, system identification, and control of a quad rotor
helicopter by Matt Rich Iowa State University Ames, Iowa in 2012.
 Zhang, Y., et al. "Development of the model and hierarchy controller of
the quad-copter." Proceedings of the Institution of Mechanical
Engineers, Part G: Journal of Aerospace Engineering 222.1 (2008): 1-12.
 Sa, Inkyu, and Peter Corke. "Estimation and control for an open-source
quadcopter." Proceedings of the Australasian Conference on Robotics
and Automation 2011. 2011.
 Bemporad, Alberto, C. A. Pascucci, and Claudio Rocchi. "Hierarchical and
hybrid model predictive control of quadcopter air vehicles." Analysis and
Design of Hybrid Systems. Vol. 3. No. 1. 2009.
DESIGN AND FABRICATION OF QUADCOPTER

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DESIGN AND FABRICATION OF QUADCOPTER

  • 1. )
  • 2.  Quad rotor, is a multi rotor helicopter that is lifted and propelled by four rotors.  Unlike most helicopters, quad copters use two sets of identical fixed pitched propellers; two clockwise (CW) and two counter-clockwise (CCW). These use variation of RPM to control lift and torque.  These vehicles were among the first successful heavier-than-air vertical takeoff and landing(VTOL) vehicles.  It is a type of a small representation of unmanned Aerial Vehicle(UAV).
  • 3.  A four rotor helicopter designed by Louis Breguet in 1907. This was the first rotary wing aircraft to lift itself off the ground, although only in tethered flight at an altitude of a few feet.  on April 14, 1924 it established the first-ever FAI distance record for helicopters of 360 m (390 yd). It demonstrated the ability to complete a circular course and and later, it completed the first 1km closed-circuit flight by a rotorcraft.  In the last few decades, small scale unmanned Ariel vehicles (UAVs) have become more commonly used for many applications.
  • 4.  There are many types of multi rotor people make nowadays. Some of them are Mono copter, Twin copter, Tri copter, Quad copter, Y-6, Hexa copter, X-8, Octa copter.  Based on design, Quad copters are of two types. One is PLUS configured and the other is X configuration.  In X configuration two arms will face front side while in + configuration only one arm will face front side. BASIC CONFIGURATIONS
  • 5.  Frame  Centre plate  Landing skid  Flight controller  Motors  Propellers  ESCs  Battery
  • 6.  FRAME, ARM, CENTRE PLATE & LANDING SKID: frame supports motors and other electronics and prevents them from vibrations. can make Center plate & arm from any material like CF, PVC pipes, Aluminium or Wood but make sure it has enough strength to withstand impact and rough landings.  FC(Flight Controller): Hobbyking v1, v2.1, v3.0 boards/KK boards have gyro sensor only but still they are best beginner boards.  ESC(Electronic Speed Controller), BATTERY: ESC supplies power from battery to motors. Its ampere rating should be more than motor’s rating i.e. 18amps.
  • 7.  MOTOR SELECTION : some important specifications are Kv, Maximum current(A), Shaft diameter, Thrust, Weight, Suggested propeller.  BATTERY SELECTION: 1) Each brushless motor needs 18amps So, 4x18amps=72amps 2) auxiliary equipment like camera needs =10amps *So, 3300mah=3.3ahx30c=99amps. Hence we have selected the 3300mah,11.1v,li-po battery.  PROPELLER SELECTION: According to the motor specifications we have selected 10x4.5”. Lower the pitch value, higher will be the stability of flight.
  • 8.  frame(500x500mm) & weight 380gms  Motors: 1200kv, 18A, ø28mm of 38gms,750gms thrust each.  Propellers: 10x4.5 inch(diameter x pitch)  Esc: turnigy 25 amps of 22gms each  Battery: 11.1v, 3300mAh, 3s, 30c of 335gms
  • 9.  Total Thrust = 2x(AUW) AUW=All Up Weight (weight of frame + battery + circuit)  KV= RPM/Voltage At no load: For 1200kv motor: RPM=1200*11.1volts=13320rpm=222RPS For 10x4 or 7x4 propellers: Speed=4*222=888inch/sec=22.55m/sec
  • 10.  In order to calculate the impact force acting on the body when it falls from a certain height, work energy theorem is used.  Work – Energy Theorem: 0.5*M*(V)2 = F*S V=sqrt*(2*g*H) Change in kinetic Energy = 0.5*1.5*(24.49)2consider, (H = 30m) = 465J Work = F*S = 465J F= 465J/30m = 15.5N.  Momentum Change: (M2V2-M1V1)/T =Mg – F Similarly on calculations F= -22.5N (upwards) So, the force of Impact is multiplied four fold in static structural analysis and applied 40N on each leg.
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  • 15. According to impact analysis, the Impact load falls on the entire quad copter is = 14N . In structural analysis we took triple Its value i.e., 40N load on each leg. Finally F.O.S attained = (310Mpa/10Mpa)=31.
  • 16.  Surveillance  military and law enforcement  Research platform  Commercial use  Recreational use  Traffic & civil policing
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  • 19.  A Survey on Remotely Operated Quad rotor Aerial Vehicle using the Camera Perspective. Published by Debadatta Sahoo, Amit Kumar, K. Sujatha of Dr M.G.R University and is published in International Journal of Computer Applications (0975 – 8887) Volume 11– No.10, December 2010  Model development, system identification, and control of a quad rotor helicopter by Matt Rich Iowa State University Ames, Iowa in 2012.  Zhang, Y., et al. "Development of the model and hierarchy controller of the quad-copter." Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering 222.1 (2008): 1-12.  Sa, Inkyu, and Peter Corke. "Estimation and control for an open-source quadcopter." Proceedings of the Australasian Conference on Robotics and Automation 2011. 2011.  Bemporad, Alberto, C. A. Pascucci, and Claudio Rocchi. "Hierarchical and hybrid model predictive control of quadcopter air vehicles." Analysis and Design of Hybrid Systems. Vol. 3. No. 1. 2009.