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Customer's Stories_ 2014_2016Final

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Robert Cheek
Robert Cheek

1. UVify is a drone company that uses 3D printing for rapid prototyping of racing drones. They have created over 80 prototypes using 3D printing. 2. Nano-Racing creates small, affordable racing drones that are fully 3D printed and assembled without screws or welding. They have relied heavily on 3D printing since their founding for prototyping and production. 3. Jarriquez is an autonomous drone created by students to generate maps and 3D plans in hazardous areas. They 3D printed a critical part to mount a LiDAR sensor and iterate the design through multiple prints to optimize sensor detection range.

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THEBEST3DPRINTINGCUSTOMERSSTORIES THREEYEARSOFDIGITALMANUFACTURING 2014-2015-2016
FOREWORD AccordingtotheInternationalDataCorporation(IDC)the3Dprintedmarketis expectedtonearlydoublewithinfiveyears.Comparedtotraditionalmanufacturing techniques,thetechnologymakesitmucheasier,withoutanaddedcostto:create complexshapes,customizeeachobjectofaserie,andgetafastturn-around. Theseadvantagesareevengreaterwiththeuseof3Dprintingservice:itallowsto gettheadvantagesofthetechnologywithouhavingtodealwiththecomplexityof themachines. Thesecharacteristicsmake3Dprintinganevidentchoiceforprototyping,product development,andsmallseries,especiallyforsmallcompaniesthatcan’taffordto investintoinjectionmodelingorspendweeksandmonthsondevelopinganobject. However,sinceit’safairlynewtechnology,it’ssometimesdifficulttoimaginewhat actuallyismadeandcanbemadeusinga3Dprintingservice.Thisiswhywecombined thisTop21Customerstories,ofthepast3years:weareveryluckytohavediverseand inspiringcustomers,whomightinspirethereadersofthisebooktolaunchtheirown 3Dprintedproject! Whetheryouarealreadyexperiencedwithdigitalmanufacturing,orifyouareaboutto launchyourownproduct,learnhowentrepreneurs,communicationteams,researchers, industrialmanufacturersandartistshavealreadyused3Dprintingsuccessfully,in areasasdiverseasdrones,robotics,medicalresearch,theinternetofthings,fashion, education,architectureandtransportation!
1-DRONES UVIFY Drones,Ai,Robotics&next-gene-sports Nano-Racing TheAccessible3DPrintedDrone Jarriquez Yourdronegowherehumanscan’t BlueRobotics SubmarinesDronessplashingIndustry p.2 p.4 p.6 p.8 2-MEDICALANDRESEARCH IMSResearch MakinganimpactinElectromagnetism CHUBicêtre 3DPrintedtoolsforsurgery Gale FirstAidKitUpgrade p.11 p.13 p.15 3-ROBOTICS Poppy The3DprintedOpen-SourceRobot Fendy FurtherOpen-SourceDevelopment p.18 p.20 4-INTERNETOFTHINGS Ikilock TheSmartPrototypedLock MyDrivingPal TrackerforPrivacy&PeaceofMind MagTarget StayCarbonCharged p.23 p.25 p.27 Lowe’s 3DPrintingSpaceforaHardwareStore Kiwatch EmbelishyourSecurityCamera Skôda LittleFabias p.30 p.32 p.34 6-DESIGN VirusCollection 3DPLineforConsumerElectronicShow Arro ConceptLampforParisDesignWeek MichelCornelissen GlassesDesigner p.37 p.39 L’IlliadeduPatrimoine AnabbayeModelfortheVisuallyImpaired CapScience-Inrap 3DPArcheologyDiscovery p.42 p.44 7-MODELSFORARCHITECTURE ANDEDUCATION 8-TRANSPORTATION Noordung ASaferUrbanElectricBike ElectricMood Wheelupyourlight p.47 p.49 5-MASSCUSTOMIZATION OUTLINE
Nano-Racing DroneRacingmadeaccessible Jarriquez YourDroneGoesWhereHuman BlueRobotics SubmarinesSplashingIndustry FROMMILITARYPURPOSESTOTHEGENERALPUBLIC Likethe3DPrintingIndusty,theDroneindustryisgrowingfastly.Accordingtoestimatesfrom researchfirmMarketsandMarkets,theglobaldronemarketwillgrowannuallyby32%between 2015and2020,intoa$5.6billionindustry!Andlike3Dprinting,droneshaveexistedfordecades andhaveonlyrecentlybloomedinreachanduses.Originallydronesweremostlyusedformilitary purposes.Theirusesnowtendtowidenandreachthegeneralpublic,inparticularthroughthe increasedpopularityofdroneracing. DRONERACING:THEE-SPORTATTHEEDGEOFDIGITALANDREAL Droneracingonlyappearedin2014,andalreadygathersseveralthousandpracticionersand hundredsofprofessionalcompetitions.It’safascinatingculturalphenomenon,whichtakes e-sportsintoreallife. LIGHTWEIGHTPORTABLESOLUTION Withvarioususesandanevermoredemandingaudience,dronemakersarelookingforafast andeasywaytoprototype,andsolutionstocreatelight,strongobjects.That’swhy3Dprintingis becomingasolution,forprototyping,butalsoproduction! DRONES 1.21.31.4 UVIFY Theintelligentdrones 1.1
1/49 WHATISUVIFY? UVifyisanAmericantechcompany(theirHQsareinSanJose)withKorean roots.Theyfirstgotfundingfromrobotics:theywerebuildingAI,robotics andautonomoussystems-self-drivingcars,forinstance.Theythenshifted, toseizetheopportunityofdroneracing. WHAT’SSPECIALABOUTDRACO,THEDRONECREATEDBYUVIFY? Dracowillbesoldalongwithreplacementandupgradecomponents,as astandaloneunitwithnylonorcarbonfiberarms,inavarietyofbundled configurationswithradiotransmitters,goggles,radiocontrols,and/or carryingpacks.Asdroneracingisaveryrecentphenomenon,pilotsoften createtheirdronethemselves,usingaselectionofframesandcomponents fromvariousmanufacturers.WhatUVifyoffersisanout-of-the-boxsolution thatiscompetitiveintermsofperformance,raceconsistency,customer experience,product,design,andtechnology.Ontopofthat,thereistheir proprietarymachinevisiontechnology,calledSLAM. “Drones,AI,robotics,andnext-generationeSportsinafast-climbingcompany” UVify,createdin2015,hasdecidedin2016toapplytheirAIandmachine visionexpertisetocreatinghigh-qualityracingdrones.TheirHeadofBusiness Development,RobertCheek,talkedwithusabouttheirprototypingand productionexperiencewithouronline3Dprintingservice. UVIFY THEBEST3DPRINTINGCUSTOMER’SSTORIES Drones,AI,RoboticsandNext-GenE-Sports 2
WHYISDRONERACINGISAGROWINGOPPORTUNITY? DroneorFirst-personView(FPV)racingisthefastest-growingsport inhistory.AccordingtoestimatesfromresearchfirmMarketsand Markets,theglobaldronemarketwillgrowannuallyby32%between 2015and2020intoa$5.6billionindustry.Droneracingisgoingtobe averyinterestingculturalphenomenontowatch:it’sbringingvideo gamesintoreallife,andmightbecomeasymbolofthegenerational culturalshiftthatistakingplacetoday. WHATROLEDOES3DPRINTINGHAVEFORUVIFY? UVifyiteratesataveryfastpace,creatingatleastanewprototype everyweek,andintotalmorethan80iterationssofar.They’retesting aerodynamics,performanceanddesign:sincedroneracingisa spectatorsport,whichwillbepracticedandwatched:thedroneshave tobefastandlookgood.Foralltheseiterations,therapidityandprice efficiencyofa3Dprintingserviceareessential. UVifyalsouses3Dprintingfortheirfullyfunctioningdrones:those beingfliedindroneracesrightnowweremanufacturedusing Sculpteo’sservices.Whentheygointoourproductionphase,they’ll createsmallproductionrunstotesttheviabilitiesofdifferentoptions, whichmeansthey’llstilluse3Dprintingtoremaincost-efficient. Anotherkeyaspectwithregardstotheprototypingprocesshasbeen theuseofSolidworksimulationtools.Thiswasparticularlyusefulin ordertoadaptthepartstothemotors’power.Manytestsweremade directlywithprofessionalandsemi-professionalpilots,aswellas hobbyistclients. Fromlefttoright:Paulbaur,UvifyPilot,RobertCheek THEBEST3DPRINTINGCUSTOMER’SSTORIES3
1/49 WHAT’SSPECIALABOUTNANO-RACING’SDRONES? TheNanoDronesaresmallinsize,butalsoinprice!Thismeanstheymake droneracingaccessibletoall,withoutcompromisingonquality.Theyare alsoveryeasytousethankstoin-housecreatedflightprofiles.Finally,they arethefirstdronestobefullyassembledbyinterlocking:noscrew,no welding.Thisisagreatadvantageforcustomizaion. WHATHASBEENTHE3DPRINTINGROADTONANORACING? FabienandCharles,twoofthefounders,haveagoodmasteryof3Dprinting, theystartedusingitattheverybeginning,whentheStratasyspatents becamepublicin2009. Theyconsiderit’sessentialtomaster3Dprintingtechnologiestomakethe mostoftheirprototypingphase.That’swhytheyworkedwithFDM(fused depositionmodeling),SLA(stereolithography)aswellasSLS(selectivelaser sintering)throughSculpteo’sonlineservice. Anotherkeyaspectwithregardstotheprototypingprocesshasbeenthe useofSolidworksimulationtools.Thiswasparticularlyusefulinorderto adaptthepartstothemotors’power.Manytestsweremadedirectlywith professionalandsemi-professionalpilots,aswellashobbyistclients. Nano-Racingisastartuplaunchedin2015,whichmakesmini3Dprinted racingdrones.Itisonaquesttodemocratizeimmersiondroneracing,asport thathasbeengainingpopularitysince2014.Theirdronesarepartlyrealized throughouronline3Dprintingservice.CharlesVenayre,co-founderofthis hardware&softwarestartup,waskindenoughtotellusabouthisexperience. NANO-RACING THEBEST3DPRINTINGCUSTOMER’SSTORIES TheAccessible3DPrintedDrone 4
AccordingtoCharles,3Dprintingisn’tjustforprototyping.Nowthat thattheteamisheadingtowardsproductioninlargerseries,theywill offertwooptions:aproductdonethroughinjectionmolding,anda “hackingkit”thatwillmakethedronemorepowerful,with3Dprinted parts. “Weofferpopulartoolsthroughourmobileapp,which simplifyconfigurationgreatly.Youcan,forexample,choose a“dronepersonality”usingpre-setflyingmodes(notethat eachpilothastheirownspecificchoiceofsettingsandway offlying).“ “Ourothergreatparticularityisthatourdroneis theonlyoneintheworldtobeentirelyassembled byinterlockjjing:noscrew,nowelding.Thisakey advantageforcustomization!“ THEBEST3DPRINTINGCUSTOMER’SSTORIES5
1/49 WHATISJARRIQUEZ? JarriquezwasbeencreatedbyFiveEngineeringstudentsasafully autonomousexplorationdrone.Itiscapableofgeneratingmaps,without lightconstraintsinhostileorinaccessibleareasforhumans.Duringits missions,itisalsoabletoestablishhigh-quality3Dplansthatcanbeused forsimulations. WHATISITUSEDFOR? Jarriquezisfitforspecifictaskssuchasexploringbuildingsarchitecture, bridges,dams,tunnels,sewers.Itcanbeusedtomaphistoricalsites,aswell astoalsooperaterecognitionofdamagedlandtoenablerescueforcesto preparetheiractionplanmoreefficiently. ORIGINALDESIGNCONCEPTAND3DPRINTINGPROBLEMATIC Theteamdecidedtogoonwithaquadcoptergeometryforitsdrone.They usedthepowerof3Dprintingtodeveloponeofthekeycomponentsof theirdrone.Thegoalwastohaveanaircraftthatcancarryalittleover1 kilogramofpayload,especiallyabletoembarkaLIDARSensorthatwould offerthedronethepossibilitytodetectelementsthataremetersaway. Thisparticularpartwascritical.Toadaptthesensoronthedrone,theteam Makingdronesisbecomingmoreandmoreaboutthefeatures.Withaircraft capableofflyingonlongdistances,atincredibleheightsandalwayscarrying moreloads,therealdealistohavedronesthatcantakecareofspecifictasks forpreciseapplications.TheteambehindJarriquezdecidedtobuildadrone thatcangenerate3Dmapsonthegosothatit’sabletofinditswaywith minimalhumanintervention. JARRIQUEZ THEBEST3DPRINTINGCUSTOMER’SSTORIES YourDroneGoesWhereHumansCan’t 6
decidedtomaterializetheparttheydesignwith3Dprinting. MEETINGITERATIONS FortheLIDARsensor,itwascriticalthatthepartcouldofferthe largestpossibledetectionbynotblockingthelaserinanyway.While dealingwiththesensorthroughusingSculpteo’s3Dprintingdevice, Jarriquezfoundoutthatthegeometryofthedesignwasn’toptimal andthatthematerialitselfshouldbestronger.Fortheirsecond3D print,theteamturnedtowhitepolyamide. WHATARE3DPRINTINGGENERALADVANTAGES Allinall,mostofthecomponentswerepickedbecausetheywere availablerightawayandeasytofind.What3Dprintingchangedfor theteamisthatwhenasolutiondidn’talreadyexistedforthem,it wasveryeasytodeveloptheCADdrawingandhaveitreadyina fewdays.3Dprintingwasabighelpfortheprojectandprovidea manufacturingsolutionthatcanbedonewithafewpartsuptoafew hundred.Thisalsohelpedevacuatekeymanufacturingwithoutthe complexityofindustrialization. THEFINALPRODUCT Thankstothiscriticalmount,thedronecanperceiveitsenvironment in3Dandfindnavigableroutesinrealtime.Usingthethree- dimensionalmodelscreatedfromthelaserandvarioussensors, thedronelandmarksinspaceandmovesthenindependently.The onboardcomputercalculatesinrealtimethemostappropriateway “Polyamidemadesensefortworeasons.Itisamaterial thathasenoughstrengthtosupportimportantpart,but thatremainsflexiblesothatifstressisappliedtothepart itdoesn’tbreak.Andsincewe’refylingadrone,thefact thatit’slighthelpstoo.“ THEBEST3DPRINTINGCUSTOMER’SSTORIES7
1/49 BlueRoboticsisawellestablishedcompanybasedinSouthernCalifornia. Theymadeanameforthemselvesbyofferinganicheproduct:underwater drones.Therearemanypotentialapplicationsofunderwaterdrones,and asthemarketbeginstoopenup,BlueRoboticsspecializeincreatingdrone submarines,andadditionalmisc.partsthatstanduptotheharshconditions oftheocean. PRINTINGTHETHRUSTER Rustyandhisteamsearchedonlineandofflineforathruster(motorand propellerunit)thatcouldstanduptothewaterpressureandsaltwaterin theocean-somethingdurable,inexpensiveandeasilyadaptable.Theythen realizetheparttheyneededdidn’texistforapricethatjustifiedseeingthis interestingprojectthroughtotheend.Mostthrustersonthemarketneeded tobeservicedafter50hours,andtheyweredesignedwithnoticeably outdatedtechnology.ThatiswhenRustysawanopportunitythathewas compelledtopursue:3Dprinting. HOWDID3DPRINTINGDRIVETHEPROCESSFORWARD? PrototypingwithSculpteomeantthatRustyandhisteamcouldcustomizea partforaspecificendresult,makeitlight,abletofitwithsomemetalparts,. Thisway,theycreatedauniquemotorandpropellerdesignedinawaythat letswaterpassthroughbothparts.That’swhatallowstheirdronestorun fullyimmersedinwater. BLUEROBOTICS THEBEST3DPRINTINGCUSTOMER’SSTORIES SplashingtheSubmarineIndustry 8
WHATEVOLUTIONSFORTHESUBMARINEDRONESMARKET? Duetotheinexpensiveandquickprototypingandmanufacturing processRustywasabletogethisproducttomarketfasterthanby usingaotherprototypingprocesses.Thethruserwhichisamajor componentinBlueRobotics’submarinedronewonProtoLab’s2014 CoolIdeaAward,andtheirKickstartergainedover$100,000they werefundedat293%oftheiroriginalgoal. “TheindustryofMarineRoboticshasstifledinnovation bykeepingthemechanicsandtechnologyexpensive. With3Dprintingpeopleareabletoprototypeandfinal manufacturepartsinexpensivelyandquickly.That’swhywe choseSculpteo!” THEBEST3DPRINTINGCUSTOMER’SSTORIES9
IMSResearch ImpactinElectromagntism CHUBicêtre 3DPToolsforSurgery Gale FirstAidKifUpgrade MEDICAL3DPRINTINGISEVERYWHERE Ifyoureadabout3Dprinting,youmostprobablyhaveheardabouthowitsapplicationsare alwaysmorenumerousinmedicineandresearch.Researchteamsarenowableto3Dprint bonesstructures,butalsoorgansandlivingtissuesfortransplantpurpose.Onecanalsomention drugdeliverymicropumpsororganicsolarcells.Beingabletointegrate3Dprintedelements forrehabilitation,reconstructionandregenerationofthehumanbodyisaboomingareathatis calledBio-Printing. FORACUSTOMIZEDMEDICINE But3DPrintinghelpsmedicineandresearchinmuchlessspectacularyetjustasimportantways: medicinemightbethefieldinwhichtheneedforcustomizationismostobvious.3Dprinting givesdoctorsandresearcherstheabilitytocreateatalowercostcustomizedcaretoolsfortheir patients,ontopofmakingtheprototypingoftoolsmuchfasterandsimpler. MEDICAL AND RESEARCH 2.12.22.3
1/49 HOWELECTROMAGNETICRESEARCHCAMETO3DPRINTING. FlorianVoineau,aPhDresearcher,tellsusmoreabouttheuseof3Dprinting inhisdepartmentatIMS,theconceptionofmicrowavefrequenciessystem researchteam.Histeamiscomprisedof15peopleworkingonameans ofradiocommunicationwithveryhighfrequencies.Thestructuretoguide wavesdevelopedtoreachsuchfrequencyiscalledaWaveguide,itsmain objectiveistotransferpower. WHICHPROBLEMS3DPRINTINGISTACKLING. Usuallytheproductionofthisstructureisverycostlyandstandardised. Itisproducedwithmachiningequipmentandrequiresassemblyforthe individualparts. 1.Thefirstflawinthisprocessisassembly.Whenthefinalpiecesare assembledtogetherbyajoint,thepowertransferisreducedbecausethe jointisnotalwaysoptimal. 2.Thesecondflawinthisprocessiscost.Producingthepartwithtraditional manufacturingisverycostlyandstandardised.Itisdifficulttoimprovethe finalpartasthecostsincurredareenormous. 3Dprintingoftenhelpsmovescienceforwardintheresearchprocess.The collaborationbetweentheIMSLaboratoryandSculpteoisatelltaleexample. BasedinBordeaux,France,theIMSlaboratoryworksontheintegrationprocess ofmaterials.With165researchers,140PhDstudentsand35engineers/ technicians,theirresearchcoversawiderangeoftopics. IMSRESEARCH THEBEST3DPRINTINGCUSTOMER’SSTORIES MakinganImpactinElectromagnetism 11
3DPRINTEDPOSSIBILITIESTHATTHETEAMEXPLORED WhenMr.Voineauandhisteamdecidedtodeveloptheirown waveguide,theylookedforasolutiontoovercometheseconstraints. Indeed,todevelopthishighlycustomizedproject,thescientists needednon-traditional,nonhomogeneousparts.Thisishow Mr.VoineauhadtheideatouseSculpteo’sonline3Dprintingservice, totestthecustomizableaspectoftheadditivemanufacturing. Thentheyrequestedtheir3Dprintedpartsinmirrorpolishedsilver toincreasetheaccuracyandprecisionoftheirendproduct.Atthe moment,theyarerunningtestsonastandardmodel(WR12)with theirSculpteo3Dprintedparts. HOW3DPRINTINGASPECTHELPSTHEFUNCTION? This3Dprintedpiecehasarectangularcavitywhichallowsthe radiowavestospreadwiththereflectiononthemetallicwall.This processenablestheparttocarrymorepowerthantheusualcable system,thegeometryoftheinternalpartdeterminesthefrequencies thatspreads.It’sthereasonwhythesurfaceaccuracyisextremely important. FORWHICHAPPLICATIONS? Theresultoftheirresearchcouldbeusedinmultiplefields;antennae, satellites,radarsandevenforsecuritypurposes. “Usuallytheproductionofthisstructureisverycostlyand standardised.Itisproducedwithmachiningequipment andrequiresassemblyfortheindividualparts.“ THEBEST3DPRINTINGCUSTOMER’SSTORIES12
1/49 DrMarcSoubeyrandhasbeenusing3Dprintingforacoupleofyearsnow. Oneofthemainchallengesforanorthopedicsurgeonistobeableto positionprosthesisandimplantswiththeupmostprecision.Tohelpthem inthismatter,theyusewhatiscalledanancillarytool.Thebasicfunctionof anancillarytoolistoguidethesurgeonwhenpositioningaprosthesis.The rightpositionisarelativemattersinceeveryindividualhashisownphysical characteristics.Thereforewhenbeinggiventhechoicebetweenatoolthat isonlydefinedbyarangeofdifferentsizesandafullycustomizedonewith thepatient’sdata,thechoiceisprettyobvious. WHAT3DPRINTEDPROCESSHASBEENUSED? Intheprocessofpreparingforasurgery,DrMarcSoubeyrandcompilesthe patient’smedicalimaging(inthiscasefromCTscans)toturnthemintoa proper3Dfile.Todoso,he’susingasoftwarecalledOsirix.Importingthe resultintoCinema4Dallowshimtocreatethe3Dprintedmedicaltools heneedsforthesurgery.The3Dprintsarethenusedtoguidethesurgeon duringthesurgeryandmakesuretheimplantsarepositionedperfectly. AsanorthopedicsurgeonattheCHUBicêtrehospitalandasaresearcher, DrMarcSoubeyrandcomentsonlatestchangesinthemedicalindustryand explainswhy3Dprintingwasamajoradvantageforhim.Inparticularwith regardstothecreationofcustomizedproductand3Dprintedmedicaltools. CHUBICÊTRE THEBEST3DPRINTINGCUSTOMER’SSTORIES 3DPrintedToolsforSurgery “Beforeturningto3Dprinting,allthetoolsIusedhadtobe manufacturedbyhand.Itbecameclearveryquicklythat3D printingwouldhelpmetosavetimeandmoney,makingthis kindofusewithinreachofmosthealthcareprofessional.“ 13
THINKINGABOUTMATERIALS,HOWDOESITFITTHEHUMAN BIOLOGY Tocreatethose3Dprintedmedicaltools,thesurgeonusesaplastic material(PA12),verycommoninSLS3Dprinting.Themainupside ofthismaterialisthatit’sbio-compatibleandthatitcanalsobe sterilizedifneeded.Atthesametime,it’sstrongenoughtoresista largerangeofpossibleuseswhileremainingflexibleonthinsections ofadesign. ForDrMarcSoubeyrand,thiswayofusingactual2Dimagingfrom patientandusingitforanewapplicationispartofthefutureof thehealthcareindustry.Asformanyotherindustries,thereisalready plentyofdataavailablebutoftenwearenotharnessingitefficiently orevennotharnessingitatall.Insteadofjustlookingatthemedical imaging,itcanbeusedtomaketoolsthataremade-to-measurefor eachpatient.DrMarcSoubeyrandtoldusthathetooktheinitiative onhisown,buthe’sseeingmoreandmoredoctorseagertofully embracethosetechnologies.Theresultissimplytogivethepatient thebestpossibletreatmentandconfort. WHATISTHENEXTSTEP? Thenextnaturalsteptowards3Dprintedancillarytoolisnotonlyto producetoolsandpartsthathelpsthesurgeonpositionimplantsand prosthesis,butalsotodirectlymanufacturethoseonthesamebasis astheancillarytools.Followinghisfirstexperimentafewyearsago, DrMarcSoubeyrandhasbeenprototypingvariousimplantsusingthe sameprocess.Tothispoint,theyremainattheprototypingphaseas integratingtheminahumanbodywouldmeantoprintmaterialthat won’tberejectedbethehumanbody.ForsurgeonsasDrSoubeyrand, thisisthenextbarrier:beingabletoeasilydesignandmanufacture made-to-measureimplantsthatcanbeaddedduringasurgery.Inthis race,DrMarcSoubeyrandhasmadelotsoftheoreticalexperiments. THEBEST3DPRINTINGCUSTOMER’SSTORIES14
1/49 RamFishistheFounder/CEOofastartupthathasreinventedthetraditional firstaidkitintotheworld’sfirstsmart,portablehealthcenter.Thelastthing youwanttodoinacrisisisGoogleemergencyinstructions,andwiththat inmindRamappliedhisyearsofknowledgeworkingasanexecutivefor SamsungandAppleandcreatedGALE.AthisStanfordUniversityappearance RamintroducedattendeestoGALE,byshowcasingthesmartportablehealth center’saccesstolivemedicalexpertisethroughinteractivefirstaidguides, supplies,andthelatesthealthsensors. FORWHOMISTHISKITDESIGNED? Thetargetdemographicsforhisproduct,thelistincludesbutisnotlimited tohouseholdswithchildrenand/orseniors,hospitaldischarge,educational institutions,officeskitchens,andanyadditionalplacesthatcurrentlyhavea traditionalfirstaidkit.InadditiontoitsinternetconnectivitytheGALEalso housesapulloutcompartmentthatholdsbandagesandepipens,toheart monitorsandachargingstationtokeepsensorsreadytouse. RamFishistheCEOofstartup19LabsinPaloAlto,CA.Whenhetoldushe wasusingSculpteo’s3Dprintingservicestorevolutionizethefirstaidkit,we justhadtoknowthestorybehindhowhisstartupismerginghealthcarewith 3Dprinting. GALE THEBEST3DPRINTINGCUSTOMER’SSTORIES FirstAidKitUpgrade 15
WHYDOTHEYUSE3DPRINTING Ram’sfirstthoughtabout3DprintingwithSculpteoasanoption toprototypehisproductbecauseofthespeedofferedduringthe iterationprocess.Thishelpedhimtoquicklyiterateandmakesure thathewasthefirstonthemarketwithhisproduct. ThesecondreasonRamturnedtoadditivemanufacturingisthedesign oftheprototype.ThegoalofGALEistooffereasyreliefinstressful situations,andbecausemedicalneedsvary,itwasimportantforthe designtobecustomizable.Intheaforementionedcompartmentthat slidesoutonthefront,theownercancustomizethedrawertofit theirneeds,and3Dprintingassistedwiththisgoalaswell. WHATFUTUREFORGALE WhenweaskedRamhowhesawthemarketforhisproducthas changedoverthepastyear,orso,hereplied“Technologyisenabling theadoptionofsmarthomedevices,butwhenitcomestothefirstaid kit,notonlydoesitlag,it’svirtuallyamess.GALEbringsthefirstaid kitoutofthedarkagestomeettheneedsofsavyparentswhotake aproactiveapproachinmanagingtheirfamily’shomehealthcare. Whenyou’refacedwithaserioussituationthelastthingyouwantto doisfindyourselfscramblingfortherightsuppliesortryingtouse Googlewithacryingbaby.It’snofun.NowGALEcanhelp.” WHEREDOESTHEINSPIRATIONFORTHENAMECOMEFROM THEBEST3DPRINTINGCUSTOMER’SSTORIES “Brian,whoisourvideoproducer,cameupwiththeideaof Nightingale.Welikedthesoundofit–andwelovedwhat FlorenceNightingalerepresents,butitwastoolong.One ofourinvestors,DrPeterFitzgeraldofStanford,heardthat andsuggested19GALE.And19Labscameoutofthat.” 16
Poppy The3DprintedOpen-Source Fendy FurtherOpen-SourceDevelopment R2D2ONTHESTARTINGLINE Whenindecember13th2013GoogleincacquiredBostonDynamics,theengineeringandrobotic company,notableforthecreationofaquadrupedrobotfortheUSarmy;itgaveaclearsignal thatRoboticsisasectorinfullswingforyearstocome.IfIndustrialrobotsconquerednumerous productionareas,newventuresencouragethedevelopmentofindividualroboticsaswell. TOWARDSTRONGANDFLEXIBLEARMATURES Roboticisoneoftheprimarytechnologiesfacingthechallengeofintegratingelectronicswithin acomplexmechanicalstructure.Thiscreatestheneedforstronglightweightsstructuresable tosupportservomechanisms.3Dprintinghasbecomeaveryusefulsolutiontotacklethese WhitePlasticPolyamidorThermoplasticPolyurethanesmatchperfectlythesesolidandflexible armatureconstraintswhilebeinglesscostlythancarbonfiber. OPENMODULARTECHNOLOOGY Anewperspectivefor3Dprintedroboticsisthepossibilityofupdatingyourdesignwithadditional pluginpices.3Dprintingtechnologiesallowabetterlifecycleforadaptiveproducts,whilekeeping essentialspartsandtradingdefectiveoneforothermoresuitable. ROBOTICS 3.13.2
1/49 WHATADVANTAGESPROVIDE3DPRINTING Poppyisaroboticopensourceproject-itsvariouscomponentscanbe modifiedandrearranged.Forexample,onthesoftware,userscanmodify thesourcecodetocustomizethefunctionalitiesoftheirPoppy.Foraproject wheresharingisthekey,3Dprintingisparticularlywellsuitedtothetask. ParticipantsofthePoppyprojectonlyneedtoprovide3Dmodelsontheir platformsothatuserscanthenproducethemviaa3Dprintingservicessuch asSculpteo.Withtraditionalmanufacturingmethods,theprojectdevelopers wouldhavetodealwithvariousstagesofproductionwithhugecostsand quantityissues.With3Dprinting,regardlessofthequantityproduced,the costremainsthesame,whetheritisfor1or1000copies.3Dmodelsusedin printingareeasytodownload,shareand3Dprint. HOWCUSTOMIZATIONCANSERVEROBOTICS Moreover,acomplexanduniquecustomizationwouldnothavebeen possibleinanyotherwaythanby3Dprinting.MakingPoppy3Dfiles availabletoeveryoneallowsuserstodecidetomodifyorimproveupon existing3Dmodelsandsharetheresults.Forexample,inthecaseofthe Poppydrone,theshouldersonthemodelhavebeenmodifiedinorderto supportpropellers. PoppywasbornfromthedesiresofgroupslikeINRIA(FrenchInstitutefor ResearchinComputerScienceandAutomation)andGénérationRobotsto democratizeandpopularizeroboticsresearchbydevelopingafullyopen sourcerobot.TheideawastomakethevariouscomponentsofthePoppy robot(hardware,software,mechanicalparts)availabletothepublicona singleplatform,sothateveryonecancreatetheirownrobot. POPPY THEBEST3DPRINTINGCUSTOMER’SSTORIES The3DPrintedOpen-SourceRobots 18
MATERIALCHOICE Lastly,theclearadvantageofusing3DprintingtomanufacturePoppy residesinthequalityandcostofthematerialchosenforPoppy production.PoppycomponentsareprintedwithSLS(SelectiveLaser Sintering)technique,a3Dprintingprocessthatbindspolyamide’s powderwithalaser.Itisaquickandaffordableprocess,andthe plasticusedinSLS3Dprintingisflexibleanddurable.Itsproperties areparticularlysuitableforproducingmechanicalobjects(gears, hingedparts,etc.). Inourroleasprojectpartners,we’veprintedmorethanfifteenPoppy robots!WhatwillyourPoppylooklike?Togetstarted,download thePoppy3Dfilesanduploadthemtoourwebsite.Withourability tohandlemultiple3Dfileuploads,uploadingthe40components composedbythePoppymodelwillbeapieceofcake! THEBEST3DPRINTINGCUSTOMER’SSTORIES “3Dprintingisanopportunitytoeasilyreproducethe structureofarobotandtoshareit,sotheusercommunity canimproveonit.Moreandmorerobotsarebeing producedthanksto3Dprinting.Additivemanufacturing isalong-termtrendfortheroboticmarket,justasitisfor aeronauticandautomotiveindustries.“ 19
1/49 WHATISTHEINSPIRATIONFORTHEFENDIPROJECT? Thepassionforahumanoidrobotandthedesiretocreatearobotfor themedicalandeducationalfields.Thepurpose?Tomakehospitalized childrensmile,andgiveyoungpeopletheopportunitytolearnCADandthe productionprocesswithaproduct:therobot.Anothergoalinmind:builda teamtocompeteintheRobocup!Forthisopen-sourceprojectandopento participation,Sculpteowaschosenfor3Dprintingofthemechanicalparts. WHAT’SSCUPTEO’S3DPRINTINGSERVICEMOSTSUITABLEFOR? Aboveall,affordability,anessentialaspectfortheteambehindFendi, whichwedon’tneglectatSculpteo.Wanttoknowhowthecostofapiece isdetermined?Itdependsonmanycomplexandinterrelatedfactors.One ofthefactorsisthequantityofmaterialusedto3DPrinttheobject.Inthis sense,ahollowed-outplasticpartwillalwayscostlessthanafullpiece. Fortunately,amongtheoptimizationtoolsthatweofferonourplatform, thereistheHollowingtool.Itallowsyoutoscoopoutyourpieceeasily, whilerespectingthenecessaryminimumthicknessforthematerialand thedimensionsofyourobject.Soyoucansaveupto60%ofthecostof productionofyourpiece. AlexandreLeFalherandYusufGokolembarkontheRoboticsadventurewith theirFendiproject.Theyrunablogwheretheysharetheirenthusiasmintheir robotproject,andhavenotmissedexpressingaverypositiveanddetailed opiniononour3Dprintingservice.Itisquitenaturalthatwewantedtoalso sharetheirstory. FENDY THEBEST3DPRINTINGCUSTOMER’SSTORIES FurtherOpen-SourceDevelopments 20
Anothertipweoffer:economyproductionmode,aslowerproduction methodwhichaddsafewdaystoproductiontimewiththesame quality,andyoucansaveanextra30%(anoptionavailableonlyfor plasticsfornow).TheFenditeamwasabletomakethemostofit. WHATFEATURESHAVEBEENTHEMOSTUSEFUL? Theteamalsohighlightsouruniqueadvantagesintermsofquality ofserviceandeaseofuseofour3Dprintingplatform.Theteam especiallyappreciatedourMulti-Uploadtool,theabilitytoload multiple3Dmodelssimultaneously.Afunctionwhich“makeslife easier”andpreventsyoufromwastingtime,especiallywhenitcomes toloadallthemechanicalpartsofafuturerobot! HOWDOESDELIVERYFARE? Nolessthan8partswerereceivedontimeandwellpackaged,yet surprisingfortheFenditeamtheyarrivedin4deliveries(theteam onlypaidforone).AtSculpteo,weensurethatyoureceiveyour differentpiecesasearlyaspossible.Anadditionalcostforus,buta qualityofservicethatwecareabout.Oncethepartswerereceived,the teamonlyneededtoassembletherobot.Noproblemswithassembly, andofcourse:theteamchoseourplastic,anidealmaterialforthe assemblyofmechanicalpartsorprototyping. THEBEST3DPRINTINGCUSTOMER’SSTORIES “Apartfromthefinancialcost,Sculpteohasothertechnical andpracticalbenefitsthatcompetitorsdonotoffer.” 21
Ikilock TheSmartPrototypedLock MyDrivingPal TrackerforPrivacy MagTarget StayCarbonCharged 4.14.24.3 WHATISTHEINTERNETOFTHINGS Inthelate80’s,XeroxParcscientistMarkWeiserdescribedhisvisionofthe“ubiquitouscomputing“. Thisthirdinformaticeraischaracterisedbythemultiplicationofmobileterminalsconnectedwith oneanother,collectingandtreatingdatafromtheenvironmentaround.Objectsfromeveryday lifethusparticipatetoabiggerinterconnectednetworksucceedingtodesktopinformatic. CONNECTEDOBJECTSEVERYWHERE Heartmonitorimplantsandquantified-selftracker,microautonomousgreenhouses,domotic regulatingsystems...AccordingtoEricsson’sCEOHansVestberg,by2020,50billionsofthese devicesareexpected.Theseconnectedobjectsarecharacterisedbytheuseofsensorsand embeddedmicrocontrollers.Theirspreadwasmadepossiblebythefallinpricesofelectronic componentsandtheeasieraccesstoprototypingtechnologieslike3Dprinting. 3DPRINTINGCUSTOMIZEDCASESFORCONNECTEDOBJECTS 3Dprintingisidealforthecreationofcustomizedandperfectlyfittedcases,whichareparticularly neededforconnectedobjectsduetotheirvarioususesandtheirneedforversatilityandspecific accessories. INTERNET OFTHINGS
1/49 FoundedinDecember2015,GEMECODintroducedtheIKILOCK.Theaims istoproposethemostsecuresolutionoutthereforsmartlocks.Jacques Leneveu,founderofthecompany,maturedtheprojectfor6yearsuntilhe foundtherightteamandtheresourcestomakeithappen. WHATISIKILOCK? Sinceafewyearsnow,weareseeingmoreandmoreprojectsandcompanies thatofferanewwaytointeractwithyourlockeddoors.Thetrendisso noticeablethatWiredMagasinepublishedapostaboutthefivebest solutionsforsmartlocks.Imaginethatinsteadofalwayslookingforyour keysyoucouldjustapproachyourphonenearthedoorofyourapartmentto openit.Evenbetter,youcouldactivatevirtualkeysfromyouphonesothat guests(friendsorAirbnb)couldalsogetin.Thiswayofmanagingdoorsis alreadyhereandnotreservedtofivestarhotelsanymore. WHICHPROTOTYPINGTECHNIQUESWEREUSED? Manufacturing,whetherit’saprototypeorafinishedproduct,isnottheresult ofonemanufacturingtechnology.Onthecontrary,it’sablendofdifferent manufacturingmethods.TheteamatIKILOCKusedboth3Dprintingand CNCmachiningtocreatetheirprototypes.3Dprintingmainlyhelpedthem withthepartstheyneededinplastics,whileCNCmachiningwasusefulto createthemetalframeworkoftheobject. Specializedinthedatasecurity,thecompanyGEMECODintroducedthe IKILOCK,anewsmartlockforyourdoorsandyourbuildingdoors.Wesat downwithJacquesLeneveu,CTOandFounderofthecompany,tounderstand how3Dprintingplayedacentralroleinbringingtheproducttolife. IKILOCK THEBEST3DPRINTINGCUSTOMER’SSTORIES TheSmartPrototypedLock 23
Dependingontheprecisionandresistanceneededfortheparts, JacquesLeneveufavoreddifferent3Dprintingtechnologies.Theparts thatneededlessprecisionandcouldallowforaroughersurfacefinish (forthestructure)werecreatedinourpolyamideplasticmaterial. ThefinestpartsweremadewithatechnologycalledPolyjetand3D printedinresin. Fortheelectronics,theteamprototypedalotofitusingon-the-shelf componentsthatwereeasytofindandtoassemble.Howeververy specificandminiaturizedcomponentsrequiredtoomuchprecisionto beassembledinhouseandthecompanyhadtoturnitselftoother partners. WHATDIDTHETEAMWONBYUSING3DPRINTING? Allinall,prototypingwiththosetechnologiesallowedtheteamto cutthetimeforproductdevelopmentbyayear.Thethreedifferent prototypeswouldotherwisehaveaskedforthecreationofabasic polyurethanemoldorforCNCmachining.Botharealsogivinggreat results,buttheyaregenerallymoreexpensiveandtakemoretime. Themajorupsidefortheteamwasthattheycouldtestthethree forms,thefittingandfunctionsinaveryshortdelay.Ofcourse,the designoftheIKILOCKplayedanimportantrole,but3Dprintingis nowsoprecisethattheCADfilesdonotneedchangesbeforebeing uploadedonourplatformp.Forthecompanytherightpartneris locatedinFranceasthefounderisconvincedthatIKILOCKshouldbe aMadeinFranceproduct.Afterthepresentationofthefirstprototypes atCES2016,thecompanyhasnowayeartomeetallthechallenges thatcomewithindustrialization.Tolearnmoreabouttheproduct, discovertheirpresentationvideo. THEBEST3DPRINTINGCUSTOMER’SSTORIES “Iknewfromthebeginningthat3Dprintingwastheright technologytoproducesomeofourprototype’sparts.Ifirst discovered3Dprintingbackintheearly90swhenIwas workingatSchneiderElectric. 24
1/49 WHATPROBLEMISITSOLVING? It’salwaysimportanttostartwiththeWHY.WhyamIcreatingthisproduct andwhyamIusingthistechnologytocreateit?ForMyDrivingPalthey havemanywhy’sbutoneofthereasonsthatShahramhighlightsisthefact thathisproductcanhelppreventingvehicularheatstrokebyissuingalert onuser’sphone,wheninteriortemperatureofcargettoohot.Eachyearin theUnitedStatesanaverageof37childrenlosetheirlivesinthisway,or aboutoneevery9days.MyDrivingPalwasdesignedtothis. HOWDOESITWORKS? MDPdevicemeasuresthetemperatureviaitsbuilt-intemperaturesensor anditdetectspresenceofchildorpetviaitssounddetectionsensor.MDP Applicationissuesanalertonuser’sphone,whenhe/sheisnotwiththe rangeofthecar. OncethisfirstProblemSolvingdesigncreated,Shahramrealizedthe applicationswereasvastasyourimagination.Heimportanttothinkof theproductyoucreateasasolutiontosomeoneelse’sproblem,beginning withthatthoughtprocesswillhelpyousavetimeandmoneyasyougoing throughtheprocessofbuildingyourbusiness. MyDrivingPalisasmarttrackerthatprotectsyourprivacyandprovidespeace ofmind.ShahramRezaeiistheFounderofthismulti-purposeDevice-App solution.Itdeliversasuiteofsecurity,monitoring,andtrackingapplications. Fromdeliveringremotepushnotificationonparent’sphoneiftheinterior temperature,toautomaticallytrackingbike,car,droneifit’severstolen. MYDRIVINGPAL THEBEST3DPRINTINGCUSTOMER’SSTORIES ATrackerforPrivacyandPeaceofMind “Whenstartingyournewventureit’simportanttoask… WhatproblemamIsolving?” 25
THECUSTOMREASON Likemostpeopleinourcommunity,Sharhramlearnedthatthe additivemanufacturingprocesswaslessexpensivethaninjection moldingforthequantityhewantedtoprint.TheteamatMyDriving Palknewthattheywantedtooffertheirdeviceinmanydifferent customizableoptions.Forexample,customerscanselectthecolor andsizeoftheirdevice,andtheycandothatbecauseShahramand histeamareusingourplasticmaterialwhichcomein11different colorsand3possiblefinishes. Somethingtoconsiderwhenyou’recreatingacustomizableproduct foryourcustomersistheiterationprocessthatneedstotakeplace. Thereareveryfewproductsthataresuccessfulwithoutgoingthrough aniterationprocess.Thisistheprocessofmakingtweakstothe model(andsometimestotheideaitself),itdoesn’tmeanthatthere’s anythingwrongwiththeoriginalidea,infactitgenerallymeansthat you’reclosertogivingyourcustomerstheperfectproductforthem. FIXINGISSUESWITHSCULPTEO’SSERVICE WhenShahramandhisteamranintoaminordesignissueduringthe prototypingphaseoftheirproducttheywereabletoquicklycorrect it(bothofwhichareextremelyimportantforanupandcoming business).Shahramwassurprisedtolearnduringtheprototyping phasethatthecasewasabitlose.Therewasasupertinypieceof thecasethatwasn’tclosing.Shahramletmeknowthatitneededa correctionofabout1-2mmforittoclose.“That’sit1-2mm!“Hewas evenmoresurprisedtolearnthatusingthistechnologyhecouldfix thatminorissueandthattheprocesswasquitesimpleandwasn’t expensiveatall. THEBEST3DPRINTINGCUSTOMER’SSTORIES26
1/49 WHOISJEANMICHELTHIERS Jean-MichelThiersisanengineerandentrepreneurinSiliconValley,you mightrecognizehisnameand/orthenameofhiscompanyfromour “SculpteopresentsCarbon3D”video(whichyoucanfindbelow).Yesit’strue thathewasthefirstpersontostepforwardandofferhisfeedbackwhenwe weretestingournewCarbon3Dprinter,butwhatwehaven’ttoldyouyetis Jean-Michelneededitlaterthatweektoshowhisdistributors. WHATISMAGTARGET? TodayheistheCEO/FounderofMagTarget,awirelesschargingsystemfor yoursmartphoneandtablets.Itsecurelyholdsyourdevicewithnoclipsand noclamps.Itwirelesslychargesyourdeviceswithoutpluggingthephone intoanything.TheMagTargetteamhavebeenworkingfortwoyearsand gonethroughhundredsofprototypestoachievethedevelopmentoftheir patentpendingtechnologythatallowsyoutosimplyattachaTargetRingto yourdevice(withorwithoutcases),andtouchtocharge. AtSculpteoweareveryproudtohavesomanyengineersandentrepreneurs inourcustomersbecauseitallowsustoreachouttothemtotestourmaterials andtechnology.Wecanalsoreceivetheirfeedbackandimplementnew ideasalmostveryquickly.That’swhywhenthisexperiencedentrepreneur letusknowhewantedtouseourCarbonprintertocreatethemostrecent iterationofhisenclosureandthatheneededtobringittohisdistributors Inmarch2016,SculpteointroducedtheCarbonPilotProgram,andwithitwe releasedphotos,videos,andrelatednewsarticleswhichincludedquotesfrom Sculpteo’sCEOClementMoreauandCarbon’sCEOJosephDeSimone.Ourvery firsttesterhasbeenJean-MichelThiers,engineerandentrepreneurinSilicon Valley,Founder/CEOofMagTarget. MAGTARGET THEBEST3DPRINTINGCUSTOMER’SSTORIES StayCarbonCharged 27
laterthatweek.Weknewthatutilizingamechanicalengineeringpart totestourmaterials,itsspeedandtechnologywouldbethebest stresstestthatwecouldhave. WHYJEAN-MICHELISTHEPERFECTTESTERFORCARBON3D PRINTER? AsabusyentrepreneurJMTneededtoreceivegreatresults,and heneededitdeliveredquickly,weacceptedthechallengebecause thisismorethanhalfofourusers.Ourusersareentrepreneursand engineerswiththeaimtoselltheirpartsorshowcasethemattrade shows.Westeppedupbecauseifwecouldachievethisentrepreneurs goalweknewwe’dnotonlysethimupforsuccesswithhisdistributors butwe’dsetourselvesupforsuccessaswellbymeetingourkey demographic’sneeds. AccordingtoJMT,entrepreneurswhoworkwithdistributorsare commonlyworkingwithinaverytightschedule.Distributorswill oftentelltheentrepreneurthattheywanttofitaproductintotheir catalogwithverylittlewarning.Thisisexactlywhathappenedinour engineer’scase,hisinternationaldistributorwantedtoaddaproduct totheircatalogbuttheyneededfinalsamplesfromhimbytheend oftheweek. That’swhereSculpteocomesin.ThefilewasperfectforSLS,infact JMThadalreadyprintedthisitemusingourSLStechnology(andwith hisownmodifiedFDMprinteraswell)forqualitycontrol.Hisinterest inSculpteo’sCarbon3DPilotProgramwastoreceiveaveryprecise anddetailedrapidprototypesothathecouldcreateasiliconemold. Andontopofthatheneededitdonequickly,tohaveenoughtimefor thestepsthatwouldcomeafter. THEBEST3DPRINTINGCUSTOMER’SSTORIES “BeinganengineerintheSiliconValleyisgreat becauseyougetthesensethateverythingisright atyourfingertips,andthatgivesyouadrivetokeep movingforward.Youmighthaveneighborsorfriends whoareentrepreneursthatachievegreatsuccess,and youhaveaccesstothesameresourcestheyhave”. 28
Lowe’s PrintingSpaceforaHardwareStore Kiwatch EmbelishyourSecurityCamera Skôda LittleFabias 5.15.25.3 MASSPRODUCTION+CUSTOMIZATION=NEWOPPORTUNITIES MasscustomisationisthecombinationofMassProduction-theproductionofalargeamountsof standardizedproducts-withCustomisation-buildingobjectsaccordingtoindividualpreferences. Thisallowstomanufactureproductsthatareeachdifferentfromtheother,withoutadditional costs.Inthisarea,3Dprintingistheonlytechnologyenablingthisflexibilityforproduction. THEEVERGROWINGDEMANDFORCUSTOMIZATION Customizationtofitacustomer’staste,habits,ormodesofconsumptionismoreandmorelooked after.It’sagrowingopportunity,forproducersandmarketers. DESIGNINGFORMODULARSTRUCTURES Ifthisnewpossibilitieshavebeenexploredforfashion,furnitureandadvertisingproducts,one stillhastowonderifitcanbeusedformoreusefulapplications.Inthisregard,applicationsin themedicalfieldsuchasmorphological3Dprintedorthopedicsolesorprosthesisgivefoodfor thoughtsintermsofthinkingproductsfromamodularstructuresstandpoint. MASS CUSTOMIZATION
1/49 A3DPRINTINGSPACEFORAHARWDARESTORE Ifyouhaveeverwantedtouse3Dprintingtocustomizeyourfurnitureand giveapersonaltouchtoyourhome,butyou’renotgraduateindesign,we betthatyou’llbecomeenthusiasticaboutthenewinitiativedevelopedby Lowe’sInnovationLab.Inapril2015theyhaveopenedtheirfirst3Dprinting spacetohelppeopleaccesstodesignand3Dprinthomeaccessories. ThefirstOrchardSupplyHardwareopenedwitha3Dprintingspaceisbased inMountainView,California.CustomersatOSHcancustomizecolor,shape andmaterialoflightswitchplates,addressplates,doorhandlesandcabinet knobsonadedicatedstoreinterface.ForpeopleunabletovisittheGolden Stateinthisperiod,OSHalsoputaliveonlineexperiencedirectlyontheir website. Lowe’sInnovationLabshascreatedanewprograminOrchardSupply Hardwaretobringcustomerssimple,funexperienceswhenthey’redesigning andproducingitemsfortheirhomewith3Dprinting.Ofcourse,Sculpteowill bethereto3Dprintallthesecreations. LOWE’S “Thehomeisverypersonaland3Dprintinggives homeownersunprecedentedaccesstobuilditemsthat reflecttheirindividuality,” KyleNel,executivedirectorofLowe’sInnovationLabs. THEBEST3DPRINTINGCUSTOMER’SSTORIES 3DPrintingSpaceforaHardwareStore 30
HOWDOESSCULPTEOPARTICIPATETOTHISEXPERIENCE? Customercanchoosetousethe3D-printerinstoreorgetother materialandqualitybyorderingonline.Lowe’susesSculpteo3D PrintingCloudEnginetoproceedtheseonlineordersandaskedusto 3DprintinSculpteofactoriesanddeliveritdirectlytothecustomer. Forthefirsttimeinaretailsetting,customerscanalsoscansome items,suchasoutofproductionantiquehomeaccents,tocreate 3Dmodelsforprinting.ThisprojecthasbeenconductedbyLowe’s InnovationLabwiththeconsultancyAuthentiseandincludealsothe greatfolksofCGTrader. The3Dprintingspacehasopenedinthebeginningofmayandis fullyfunctionable.Ifyouwanttoexperiencethebestin3Dprinting customizationforfurniture,you’llknowwheretogo. “Untilnow,it’sbeenhardfortheaverageconsumer tobenefitfromthistechnologybecauseofthecost andcomplexity,sowearebringingcustomersan approachableandaffordablecustomizationexperience.” THEBEST3DPRINTINGCUSTOMER’SSTORIES31
1/49 ACAMERACAMOUFLAGE? It’sprettyrevolutionarytoimaginethatcamerascannowcamouflageand disappearintotheirenvironmentsandthehomesecuritycompanyKiwatch haspulleditoff.ThefolksatKiwatchhavegiventheircustomerstheoption to3Dprinttheircameracases,allowingcustomerstocustomizethecolor, pattern,anddesignofthecamera’scase.Youcanchoosebetweenawood imitationpatternoracutemonsterthatwillblendintoyourchild’sroom. Youcanalsocreateyourownpatternwithjustapicture(forexampleofyour wallpaper),usingKitwatch’sonlinecustomizationapplication.. HOWSCULPTEOHELPEDTHECUSTOMIZATIONPROCCESS? Sculpteoplaysabigroleinthecustomizationprocess.Usingour3Dprinting servicehasallowedKiwatchtolaunchthecasesveryquickly,without havingtomanageastockorinvestinanyequipment.3Dprintingmakesthe industrialprocessmoreflexibleandfluid.Itisalsoparticularlyfittingfor abusinessthatinvolvesmasscustomizationasthereisnoneedformolds oftheobjectsasisnecessarywithsome,moretraditionalmanufacturing processes. Masscustomisationisn’tjustforsmartphonecases,butsecuritycamerastoo! Sincetheyusuallypeerintotheirenvironments,theCCTVbusinessKitwatch wantstocombinesecurityandqualityaesthetic,bymakingcustomizable3D printedcamerashells. KIWATCH THEBEST3DPRINTINGCUSTOMER’SSTORIES EmbelishyourSecurityCamera 32
CUSTOMIZINGMATERIALWITHCOLOR With3Dprinting,allyouneedisa3Dmodel.Ourplasticmaterialis beingusedfortheplaincolorspads,butalsoourmulticolormaterial forthemoresophisticateddesigns.Theprocessinvolvesamineral powderthatisgluedandsimultaneouslypaintedlayerbylayer, creatinga3Dobject.That’showthemodelcomesoutoftheprinterin fullcolor!Allittakesisaquickbrushingoftheexcessmineralpowder andyou’vegotafullycoloredobject.Theresultsarestunning–ifyou wanttolearnmoreabouttheprocess,feelfreetoheadovertoour pagededicatedtoourmulticolormaterial. THEBEST3DPRINTINGCUSTOMER’SSTORIES33
1/49 HOWCANYOUGETYOUROWNFAVORITECARFORFREE? Justgotowww.printmyfabia.comandfollowthesteps!Thisspecialwebsite givesyoutheopportunitytocustomizeaFabia.Youhavethechoicebetween twomodels(eitheraBerlineoraCombimodel),youcanpickthedifferent colors(bodywork,roof,rims)andevengetyournameprintedonthechassis! Allyouneedtodotogetyourown3Dprintedcarisbookatest-driveatyour localŠKODAdealer.The3Dprintedcarwillbewaitingforyouthere! HOWDIDTHISCAMPAIGNCOMEABOUT? ThecampaignandwebsiteweredevisedbyShivacom,aFrenchcommunication agency.Sculpteofollowedupbyleadingthe3Dprintingend.We3Dmodeled theshapesoftheFabiacarthankstoourinhouse3Ddesigner.Itwasan importantsteptobesurethattheminiatureversionofthecarwouldlook great.Ofcourse,everycarisproducedatourmanufacturingpremises:every timesomeonemakesareservationandorderstheir3DprintedFabia,we3D printitandshipittothecardealer. ThecampaignisinitiallylaunchinginFranceandisplannedtobespread throughEurope.Beyondthecustomisationpart,thecampaignalsoincludes interestingcontentsthatshowhowthe3Dprintedcarsareproduced.Here somequickvideosthatdescribetheprocessof3DprintingtheFabias. The15thofFebruary2015,ŠKODAFrancelaunchedaspecialcampaign forcustomerswhohavetakenatest-drive:customizeand3Dprintyour ownminiatureFabias!Itisthefirsttimeabrandhasused3Dprintingfora campaignofthistype. SKÔDA THEBEST3DPRINTINGCUSTOMER’SSTORIES LittleFabias 34
«Thisinnovativecampaignshowsthewide-ranging possibilitiesandusesof3Dprinting.3Dprintingeases accesstocreatingrealminiatureobjects,andgivesŠKODA theopportunitytoenhanceitscustomersrelations.» ClémentMoreau THEBEST3DPRINTINGCUSTOMER’SSTORIES35
VirusCollection 3DPrintedFashionPatternLine Arro ConceptLamp 6.16.2 Eyewear EyewearKitfor3DPGlass 6.3 NEWOPPORTUNITIESFORCREATORS Theintroductionof3Dprintingopensupnewperspectivesfordesignersandpossibilities forcreatingnewshapesandusingnewmaterials.ForexampleinFashionDesign,onecan explorelatticedstructuresinordertoplaywithdeformationproperties;generatedpatterns areexperimentedwithacousticisolationmaterials;andotherfillingstructuresareusedfor optimizingresistance. HYBRIDCRAFTMANSHIP Combinedwithtraditionaltechniques,3Dprintingcompelsdesignertothinktheirconceptina differentway.3DPrintingallowstoworkwithshapesthatareimpossibletocreateanyother way.Thisnewtechnologyisbeingceisedbycreatorsasawaytoenrichtheirexistingrangeof practicesandtools. STANDARDIZATIONATSTAKE 3Dprinteddesignrequiresagenuineknow-howinmanufacturing.Previously,injectionmoulding productionfavoredrepetitionandstandardization.Notonly3Dprintinghelpswithprototyping, butitalsoallowssmallproductionwithverycomplexandnumerousinterchangeableparts. DESIGN
1/49 WHATISTHESTORYBEHINDANASTASIA’SFASHIONTECH? Anastasiachosetoretainafewtraditionalfashionmanufacturingtechniques suchasusingtraditionalfabric;however3Dprintedcustomizedpatterns elevatethedesignsbyaddingarchitecturalinterest.Anastasia’sfocusfor thiscollectionwastocreateanexampletoprovedthat3Dprintingisnot onlyfor‘haute-couture’,butthatitcouldbeusedoffthecatwalkaswell.This isanideawealsobelievein.Therewerehoweverseveralchallengesthat weneededtoovercometocreatethe“Virus”collection. FINDINGTHERIGHT3DPRINTEDWEARABLEMATERIAL FortheViruscollectionweusedbothourpolyamideandourbrandnew materialTPU,themostflexibleonthemarket,withaflexibilityof65A Shores.Thespecificmechanicalpropertiesofthesetwodifferentmaterials requirethatwecreatethemeshintwoverydifferentanduniqueways.For themesh3DprintedinPolyamideourattentionwasmainlyonthejoints, wefocusedonthissectionusingthatmaterialforthepurposeofcreating articulatedmesh.Whereasthe3DprintedmeshinTPUneededtoprovide structurewhichenhancestheflexibilityofthematerial,ascounterintuitive asthatsounds. THEFIRSTPIECE:TOPCELLSBASEDPATTERN AtfirstAnastasiaRuizputonpaperhervisionforeachcell.Thensheused Illustratorsoftwaretodesigntheshapeandreplicatethemtocreatea In2016wewantedtoshowcasethepracticaluseof3Dprintingtechnology withSculpteocollaborativecollectionwithESMODandFashionDesigner AnastasiaRuiz.The‘Virus’collectionisanexampleofelevatingtraditional fashiondesignbyincorporating3DPrintingtechnology. VIRUSCOLLECTION THEBEST3DPRINTINGCUSTOMER’SSTORIES 3DPrintedLineForConsummerElectronicShow 37
newform.Fromthisfirst2Drepresentation,thecollaborationwith Sculpteostarted.Withthehelpofour3Ddesigner,AlviseRizzo,we figuredoutawaytocreatea3Dmodel.Astheflexibilityisnotone ofthetechnicalpropertiesofthePolyamidewehadtothinkhowto createanarticulatedstructuretomakeitfollowthemovementofthe traditionalfabric.Sculpteo’steamcameupwiththeideaoftriangular jointstomakeallthepartsfullymobilebutalsotorespectthevision ofthefashiondesigner.Ourcollaborativegoalforthisdesignwasto reallyhighlightthepossibilitiesof3Dprintingbycreatinginnovative articulations. THESECONDPIECE:ADRESSWITHAGROUPOFDIFFERENT VIRUSCELLS3DPRINTEDINPOLYAMIDE. Byusingthesameprocess,ourcollaborativegoalwastoshowhow sizeandscalecanbeusedin3Dprintedfashion.Whenyoulookatthe dressfromthetoptothebottomyoucanseethe3Ddesigngrowing tobetterfittheshapeofthedressandemphasizetheflaredbottom. THETHIRDPIECEINTHECOLLECTION:ASKIRTWITHCELLS 3DPRINTEDINOURBRANDNEWTPUMATERIAL. Thethirdpieceinthecollectionisaskirtwithcells3Dprintedinour brandnewTPUmaterial.Thisskirtisveryspecialtous.Indeed,this yearfortheCES2016wehaveannouncedthelaunchofournew materialwhichisTPU,aswesaidearlieritisthemostflexibleonthe markettodate.Sointhisskirt,AnastasiaRuizandSculpteo’steam wantedtoenhancetheflexibilityofthematerialandalsodisplayhow theconceptiondifferswhetheryouwantto3Dprintinpolyamideor TPU.ForexamplewithTPUweplayedwithvolume,andthisproved tobeachallengeduetoflexibilityofthematerial.Tomakethemost ofthisflexible3DprintingmaterialAnastasiadecidedtodesigna bubbleskirt.Anastasia’spatternallowedusto3Dmodelthecellson twolevelstocreateavisualeffect. THEBEST3DPRINTINGCUSTOMER’SSTORIES38
1/49 Designersforalmosttenyears,theyhaveused3Dprintingintheirprevious projects,mostlytomakeprototypesoftheirfinaldesigns.Butthistimethey decidedtouse3Dprintingnotasameremeanofproductionbutasanend product. HOW3DPRINTINGHELPEDTHEDESIGNERSTOCREATETHE CONCEPTOFTHEIRLAMP? Theyexplainedusthatoneofthefirstideaisbasedontheaestheticsofthe cord.Asthiskindofcordisoftenusedindesign,theywantedtoreinventthe waytoseeitanduseit.Also,astheywishedtousetheformcomplexitythat isallowedby3Dprinting,theycreatedastructurethathelpstobringouta newshapeforthecord.Theyfirstlydesignedanintricacyoflittletubesto bendthecordandquicklyrealisedthatthecordbecametheaortaoftheir lamp.Thecomplexityoftheirdesignallowedthemtoreproducetheconcept ofaheart,withthe3Dprintedstructureenablingtheenergytopassand givelifetothelamp. WHATKINDOFMATERIALSHAVEBEENUSEDANDWHY? TheyusedaclassicwhitePolyamidorPA12witha100micronsthickness witharawfinishanddyedsomeoftheprintsblackandblue.Asthefinal aspectwasdullandmatt,wewonderedwhytheydidnottryapolished finishsuchasthedoublepolishing?Buttheyrepliedtousthatthemat WhentwoFrenchdesignersareinspiredby3Dprinting,theygivelighta heartbeat.LudoRothandErikArlen,thetwofoundersofArrostudio,used SculpteotoprinttheirworkexposedduringtheParisDesignWeek.Curious abouttheirlivingdesign,wemetthemtobetterunderstandtheirprocessof creationandtheirvisionof3Dprinting. ARRO THEBEST3DPRINTINGCUSTOMER’SSTORIES ConceptLampforParisDesignWeek 39
aspectenhancestheshiningtextureofthecord,andthiscontrastwas closertotheirvisionofthematerials. WHYDIDTHEYCHOOSEA3DPRINTINGSERVICECOMPANY OVERINVESTINTOAFDMPRINTER? Theirvisionof3Dprintingisveryrelevant.Forthem,3Dprintingis notonlyameanofproduction,itisaboveallatechnology.Investing inaFDMprinterwouldbeawaytolimitthemselvesintermsof materialsandprocesspossibilities.Curiousaboutthedevelopment oftheMITglassprinterorthemulti-materialsprinterstheysaid“ theseprogressesbecomeourdesignbriefs”andassoonaswetalked abouttherecentprogressionmadewiththetechnology,theywere overflowedwithastonishingideas! Alsoa3DprintingservicecompanylikeSculpteohelpsthemtokeep controlontheirprojects.Itwasreallyimportantforthemasthey wanttousetheleastoutsourcingpossible,exceptforthe3Dprinting, andselltheirdesignonlyontheire-shop.UsingSculpteoserviceis forthem“thesimplewaytogoandtohandleourprojectfromAto Z,toberesponsiveandtorealiseitdirectly.Theproductbecomesan immediatereality.” WHATWILLBETHENEXTSTEPFOR3DPRINTING? Accordinglytothem,therearestilltwoimportantaspectsthatthe 3Dprintingindustryneedstoworkon.Firstly,itisthemulti-material printing.Whenprinterswouldbeabletofullyprintafinalobject withoutfinalassemblynecessary,then3Dprintingwillhavereach ahigherlevel.Butthereisnotonlythetechnologicalaspectthat mattersforthem.Therearealsothepeople.People,oftendonot realisetheimpactandtherangeof3Dprinting.Theykeepthinking thatitasgadgettechnologyoramerehypephenomenon.Butthe technologyisalreadywaybeyondthat.Thenitisimportanttoraise awarenessandallowpeopletobetterunderstandthepossibilities. THEBEST3DPRINTINGCUSTOMER’SSTORIES40
1/49 ANOPENFRAMECOMMUNITY QuitelikemanydigitalplatformsarereleasingAPIsforthirdpartiesto connect,theEyewearKitcrackedthecodetoinsure3Dprintedglasses areontheway.Theycreatedadesignerkitwhichoffer3Dmodelsofa largerangeoflensesthattheycanprovide.Aroundthose3Dfiles,designers cancomeandimaginenewdesignsofglasses.Forthefirstmodels,the NetherlandsbasedcompanypartneredwithMichielCornelissen.The designerimaginedasetofthreedifferentglassesframe.Thosemodelsare availableinMichiel’sSculpteoshop.Eachframewillbeprintedinnylon. You’llfindthreedifferentmodelsfornow: –the“Hatch”model: –the“Pince-nez”model TheEyewearKitisaNetherlandBasedCompanyspecializedinthecreation oflensesfor3Dprintedglasses.Inordertoallowpeoplecustomizetheirown frame,theydevelopontheirwebsiteacustomizationapplication.Beyondthis funapplication,theirwebsitemustbeputinthecontextofCADSharingSite -suchasthepopularthingiverse.InthisregardMichielCornelissen“hacked” themodeltoproposeaveryfinelatticeworked3Dprintedvision. EYEWEAR THEBEST3DPRINTINGCUSTOMER’SSTORIES A3DPrintedEyewearKitbyMichielCornelissen 41
THECUSTOMAPPLICATION Onceyou’vepickedyourframemodel,youneedtovisittheEyewear Kitwebsitetochoosethelensesyouwant.Youcanchoosebetween manydifferentlensestype. Fornow,theonlyregistereddesignerisMichielCornelissenbutinthe future,you’llseemoreandmoremodels.Thisisagreatexampleofwhat 3DPrintingcanachievewhenitcombinestraditionalmanufacturing andondemand3DPrinting.TheEyewearkitsisbasicallyawebsitethat allowsyoutobuyandrecievesetsoflensesyoucanusetotransform 3Dprintedframesintofonctionalglasses.Thenyoujusthavetosnap thelensesontheframe. THEBEST3DPRINTINGCUSTOMER’SSTORIES42
L’IlliadeduPatrimoine AbbayeModelfortheVisuallyImpaired CapScience-INRAP 3DPArcheologyDiscovery 7.17.2 MODELCOMMUNICATION Modelsareagreattoolforcommunicatingideas:everythingismoreexplicitwhenit’sin3Dand it’spossibletohandleit.Butwithtraditionaltechnologies,it’softentooexpensivetocreateone uniquemodelforittobeworththecostandeffort.Weputarchitectureandeducationtogether becausetheyencounterthesameneedtocommunicatevisuallyefficiently. INCREASEDACCESSIBILITY Oneofthecustomerswepresenttoyou,L’IlliadeduPatrimoine,createdamodelforthevisually impaired.Suchanobjectwouldhavebeenwaytooexpensiveifnot3Dprinted.3Dprinting makesitpossibletoequiphistoricbuildingswithscaledreplicas.Onecanimaginethispractice spreadingintheupcomingyears.Inthesameway,onecanimagine,inschools,anatomicalreplicas forscienceclasses,historicalsitesforhistoryandartsclasses,... MODELSFOR ARCHITECTURE ANDEDUCATION
1/49 DESIGNINGAMODELFORVISUALLYIMPAIREDPEOPLE Themodelisamediationtool.Visuallyimpairedpeopleoftenhavemapsof historicalmonumentsmadewiththermoformingwhich,eventhoughthey’re greattools,aren’tverydetailed,andonlygiveavagueideaofthespace. Moreover,ManonSarthouaskedforamodelinordertoexperienceandfeel theabbayeanditsgarden.Sculpteoalreadyworkedonasimilarmodelfor theMontSaintMichel-whatreallyconvinceManontoworkwithSculpteo. WHATWASTHEDESIGNPROCESS? Theyalreadyhadthearchitecturalplans,butnotthemeasurementsofthe gardenTheassociationhadtomeasuremanually,takepictures,makefilms whilewalkingthroughthealleysandcommentingtheelevationlevels. ManonthenasktoarchitectAlexisDidier,whojustgraduatedfromschool inBelgium,tohandlethe3Ddesign.Alexisusedallthemeasurementsthey hadgathered,andcompletedthembycomingonthesite. Hewasn’tveryfamiliarwithSketchup,buthegotitquickly,withthehelpof Sculpteo’scommercialservice,especiallyRomainRenault.Thefirstquestion hehelpsthemwithwastochoosethematerialthemodelwillbemadeof. TheychooseWhitePolyamid,themostsimpleandleastexpensiveoption, ontopofbeingresistant. TheSaint-AndréAbbaye,locatedintheSouthofFrance,inanimportant historicalmonument.Fromasimplehermitageinthe6thcenturyitisstill evolvingwithitstime.Especiallywhenitcomestoaccessibilitytoolsforthe visuallyimpaired.SculpteoworkedwithManonSarthou,town-planningand architecturalheritageexpertinchargeoftheaccssibilityprojectsforthe associationl’Illiadedupatrimoine. L’IlliadeduPatrimoine THEBEST3DPRINTINGCUSTOMER’SSTORIES AnAbbayeModelfortheVisuallyImpaired 44
HOW3DPRINTEDDESIGNMEETSTECHNICALCONSTRAINTS Animportantquestionwas:shouldtheycutthemodelinseveral parts?Atfirsttheywantedittooneuniquepiece,butRomainwarned usthattherewasariskofwarpingbecauseitwassolongandflat(it’s anunusual3Dprintinghazard:whenapieceislongandflat,ittends togetdistortedduringthecoolingprocess).Afteralonghesitation theassociationdecidedtofollowSculpteo’sadviceandtocutitinto 4parts,withaddedsystemstokeepthepartstogether.Thisalso allowedtostrengthenthedesign. WHATFUTUREEVOLUTIONFOR3DPRINTEDCULTURAL HERITAGE? Asforfurtherevolutionoftheprojectintermsofculturalaccessibility, theCenterforNationalMonuments,inchargeoftheneighboringsite, theFortSaintAndré,mightbeinterestedinenlargingthemodel, toincludetheFortinit,sincethetwositesareactuallyone,and supposedtobethoughtofasaunit.Believinginprojectlikethis one,sincethearehighqualitywithoutbeingfinanciallydisastrous, l’IlliadeduPatrimoinearenowlookingforcrowdfundingwiththe groupDartaganPatrimoine. THEBEST3DPRINTINGCUSTOMER’SSTORIES Icontactedmodelmakers,butwhattheyofferedwas toodull,andtooexpensive:theusualmodelsforthe visuallyimpairedarerough,imprecise.Iwantedbetter. Afriendwhoworksinanarchitect’sofficetoldmeabout 3Dprinting,andtheonline3Dprintingserviceofferedby Sculpteo.Thisseemedtobethesolutionforamuchmore detailedandlessexpensivemodel. 45
1/49 CREATINGANEDUCATIVEARCHEOEXPERIENCE CapSciencesisanassociationbasedinsouthofFrancewiththegoalof sharingscientificculturetothepublic.Thistime,theywanttoawakethe vocationforarcheologytotheyoungestinaplayfulway.Childrenwill discoverarcheologybysearchingandfindingartifactsthemselves. Theissuewithrealartifactsisthattheyshouldnotbehandledbythepublic, especiallychildren.Theyarefragileobjectsthatcouldevenbedangerous (likeancientknives)fortheyoungest.Thatisthereasonwhytheyneededto bereproducedandadaptedforthisparticularpublic. CapSciencewantedtouseaninnovativetechnologyforthereproductionof theartifacts:thepartnershipwithSculpteowasborn.Aspartner,wehelped tomakethisprojectcometruebyadvising,3Dprintingtheartifactsand beingmecenes. Fromthe7thofFebruarytothe20thofSeptember,CapScienceshasorganised “Fouille,farfouille.Aventure-toidansletemps!”.Likerealscientists,3-6years oldchildrenwilldiscoverhowarchaeologistsworkandhavetofindoutburied objects–allreproducedthanksto3Dprinting. CAPSCIENCE/INRAP THEBEST3DPRINTINGCUSTOMER’SSTORIES ChildrenDiscoverArcheologywith3DPrint 46
THEPHOTOGRAMMETRICPROCESS About40realartifacts(madeofceramic,metal,bones,stone,etc.) havebeenreproducedthroughphotogrammetryand3Dprinted.The 3Dmodelingwasanimportantanduneasysteptoachieve.Thanks toHenryElophe,aresearcherinthefiledof3Dandapassionate ofphotogrammetry,thousandsofpicturesweretakeninorderto makerealisticartifactswithprecisedetails.Alotoftimeandenergy wasspenttoimprovetheobjectssotheycouldbehandledeasily bychildren,andyetconveyalltheirarcheologicalmeaning.Our engineersrecommendedtouseaplasticmaterial,coveredwitha foodvarnish.Thiswasdecidedforsecurityissues,incasethechildren wouldtryto“taste”the3Dprintedobjects! FROMARCHEOLOGYTOPROTOYPING:PASTTOFUTURE BRIDGEGENERATIONS 3Dprintingwasanappropriatetechnologyforthiskindofproject:it wasperfecttomakequicklyandwithalesscostartifactsespecially conceivedforchildren.Furthermore,3Dprintedartifactsaregreat mediationsupportsofscience:thankstothisexhibition,childrencan alsodiscoverthe3Dprintingtechnology.Therefore,CapSciencewas especiallypleasedtohavetheopportunitytointegrateaninnovative manufacturingprocessintooneofitsevents.Forsure,CapSciences willusemoreandmore3Dprintingbecausethistechnologies allowsawiderangeofapplications:fromreproductionofpreciousor complicatedobjectstothecreationofprototypes. THEBEST3DPRINTINGCUSTOMER’SSTORIES47
Noordung ASaferUrbanElectricBike ElectricMood WheelUpYourLight 8.18.2 TRANSPORTTRANSITIONPREDICTION AccordingtoamericaneconomistJeremyRifkin-thethirdindustrialrevolutionwillgothrough amajortransitionalshiftofourtransportationmodes.Duetotheenergetictransitionfrom fossilstosustainableenergies,newelectricbasedtransportationswillbeledtodevelop.One canalreadywitnessthedevelopmentofhybridelectriccarsandsharedtransportationssystems. ECOBASEDCHASSIS Neweco-friendlytransportsareprogressivelyreplacingtheindividualcarera.Bikerenewal particularlyillustratethisshift:amodularchassismadeof3Dprintednodesandmetalprinted mechanicalpartssuchaschainandderailleur,electricpower-assistancefortravelinglonger distancesandevenfolding-upstructuretocarryyourbikeasasuitcase. FROMINTERNATIONALFREIGHTTOLOCALMANUFACTURING FromanotherStandpoint,3Dprintinghassubstantialtransportimplications.Inparticularwith regardtointernationalfreight.Asproductscannowbemanufacturedinsitesclosertothe enddestination,itisnotnecessaryanymoretoimportpiecesfromallaroundtheworldthus decreasingtheneedforinternationaltransportation. TRANSPORT
1/49 DESIGNINGFORSAFETY Wehaveseenmanychangesincyclesafety,buttypicallytheyinvolvechanges toroaddesign,protectivedevicessuchashelmets,educationandtraining forcyclistsanddrivers,andvisibilitymethodssuchasstreetlightingand/ orreflectivedeviceswornbythecyclists.Accordingtothe2015European CommissionReport“RoadSafetyintheEuropeanUnion”releasedinMarch 2015itstatesthat“Intotal,cyclistsmakeup8%ofallwhodieontheroad intheEU.”Butwhenwetakealookatcyclingfatalitiesbrokendownby countryweseethatcountrieslikeDenmarkandNetherlandsreport17% and24%respectively.Inthepastyearsthefastestgrowingcategorywithin thebikingindustryistheelectricbicycleorEPACs(electricpower-assisted cycles),andNoordungsawthisasauniqueopportunity. InEuropemorethan20millionbicyclesaresold,andmorethanhalf(around 12million)areproducedincountrieswithintheEU.TheEuropeanbicycle industryemploysmorethan70,000jobsinmorethan600smallormedium enterprises.TheSlovenianstartupNoordunghascreatedofanurbanelectric biketomixbikingwithmusicandintroduceinnovativesolutions,providing excellentbikinguserexperienceforurbanbikers. NOORDUNG THEBEST3DPRINTINGCUSTOMER’SSTORIES ASaferUrbanElectricBike “Bikingrepresentsfreedomfromouryoungestyears, andwewanttoupgradethatwiththejoyoflisteningto music.Todaymusiconbikesismostlylistenedtothrough headphones,butthisisextremelydangerous,itlessens theperceptionofthesurroundings.” 49
WHATISTHEDIFFERENCEABOUTTHISBIKE? GregorandhisteamatNoordungdecidedtohackthedesignofthe traditionelectricbikebyputtingattheheartoftheirbikeasleek powerboxwhichhousesnotonlymechanismsnecessarytomakethe electricbikemove,butitalsoincludesanintegratedsoundsystem whichcanbeusedtoplaymusicfromanysmartphonedeviseusing BlueTooth.Theyrefertoitasthe“powerbox”.Duetoinnovationofthis idea,it’sonlynaturalthatGregorwouldseekoutinnovativewaysto createtheirurbanbike,andthat’swhenhereachedouttoSculpteo. Gregorlearnedabout3Dprintingabout5yearsago;hesawitin themediaanditstruckhimasagreatoptionforprototypingand iterating.Andhe’sright!Themostaffordablewaytotestaprototype iswithadditivemanufacturing,andbecausethepricepointoftheir productwillbehigherthantraditionalelectricbikescurrentlyonthe markettheyoptedtouseaprofessional3Dservicevspurchaseand useanFDMprinter. HOW3DPRINTINGHELPSDESIGNINGDIFFERENTLY? Prototypingwith3Dprintingisfastandrelativelyinexpensive.Gregor Frasthinkthefutureofcraftingnewproductsliesin3Dprinting. HeabsolutelylovedSculpteoservicedesign,andenjoyedourgreat website,smartupdatesandunbeatabledeliverytimes. Noordungstatesthattheyarethefirsttoaddresstheuserexperience oflisteningtomusicwhilebikinginanappropriateway.Gregor jokinglystates“theNoordungideacanbecomparedtoTeslameeting dr.Dre”.TheprototypefortheNoordung“Powerbox”wascreatedin bothwhiteplasticandblackplasticwithSLStechnology,however withthefinalprototypethepowerboxwasmanufacturedincarbon andaluminum. THEBEST3DPRINTINGCUSTOMER’SSTORIES50
1/49 WHATISTHEORIGINALCONCEPT? ELECTRICMOODisnotyouraveragescooter,itcomesequippedwithacustom designede-motorthatcombinesgreatpowerdensityandanoptimized weight.Withsomuchstability,comfort,you’llrealizethatnoaspectwas overlookedwithan‘aircushion’ride.Notonlytherideisimpressive,it’seco friendly.TheELECTRICMOODusesasimplewalloutletandafullcharge offers12milesoffreerange.Whenyou’redonescooting,youcansimply folduptheELECTRICMOODandtheergonomicdesignletsyoudragthe transporterlikeasuitcase! HOW3DPRINTINGINTHEPROCESS? Launchedthankstothecrowdfundingwebsitewww.indiegogo.com,this beautifulproductistheresultof4yearsofintensedevelopmentandtesting. SculpteowastheprototypingchoiceforcreatorDavidLibaultintheearly stagesoftheproduct’sdesign.Infact,3Dprintingwastheonlymanufacturing processLibaultwasawareofforprototypinghispartsdestinedfurtherfor aninjectionmold.3Dprintingwasbyfarthemostsuitabletoolforhis project:itsthemostaffordable,easiestandquickestmanufacturingprocess toproduceprototypes.IthelpedDavidLibault’srealizehisprojectwith restrictedfunds. Powerful,welldesigned,safeandsmart…We’retalkingaboutthe ELECTRICMOOD,theworld’ssmartestportabletransportation.Entrepreneur DavidLibaultexplainshow3Dprintinghelpedbuildthise-Scooterintoa success. ELECTRICMOOD THEBEST3DPRINTINGCUSTOMER’SSTORIES LightUpyourWheel 51
Prototypingisaveryimportantstepinthedevelopmentofaproduct. Itconfirmsthefunctionalityofspecificpartsandalsohelpsto validatetheappearanceoftheproduct.However,prototypingcanbe quitetricky.DavidLibaultexperiencedthedifficultiestomodelizethe prototypeswiththeaccuratemeasurementandwentwithSculpteo toresolvethoseissues. WHENWILLWEBEABLETOTRYIT! ELECTRICMOODissettoappearonthemarketinOctoberof2015. Hundredshavealreadybeenpreorderedthroughindiegogo,andmore willundoubtedlycomeonceithitstheshelves.WehereatSculpteo arerelatedtobeapartoftheprojectbecausethisisallaboutwhat Sculpeoismeanttodo:carrythe3Dprintingrevolution! THEBEST3DPRINTINGCUSTOMER’SSTORIES52
FRANCE 10RueAugustePerret 94800Villejuif-France +33183641122 U.S 16911thstreet SanFrancisco,CA www.sculpteo.com 53

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