The document provides standard operating procedures for setting up and running a custom eyelet machine. It describes the machine's safety features like emergency stop buttons and guarding. The setup process is outlined, including changing between different sized eyelets and dies. Troubleshooting tips are provided for potential issues. Exploded diagrams show the machine's components and a maintenance schedule is suggested.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...Antonius Pompi Bramono
5 tips to maintain stability & exclusion of abnormality in your daily production management by implementing 5S, Visual Control, Observing & Enforcement of Standard, Failsafe Devices and Abnormality Control.
This presentation is a great start-up tool for any company wishing to implement 5S. Simply explained and engaging for the viewer to grasp where 5S began, what the 5 steps are and how to implement.
Project Information:
Project Name: Date :
Project Location:
FIRE EXT. NO. CAPACITY/ TYPE (e.g. 7 Kg CO2) LOCATION 3rd Party Inspection valid SHIELDED FROM SUN VISUAL SEAL LOCK PIN INSP. TAG PRESSURE GUAGE DISCHARGE HOSE DISCHARGE NOZZLE REMARKS/ ACTION
Visual Seal : Check for cracking/denting in the case Pressure Gauge : Check for cracking/denting in the case
Lock Pin Check : Check that the lead seal on the wire clip which holds : Check that the gauge is green, not red
the pin on the handle in place is not broken. Discharge Hose : Check for cracking/splitting at the discharge nozzle
Inspection Tag : Check that the sticker indicating last checking
details of the extinguisher is in place. Discharge Nozzle : Check to see if it is cracked/broken
Inspected By: Signature:
Reviewed By HSE Manager / In charge : Signature:
Noted by: Project Leader/CM Signature:
[Note: This is a partial preview. To download this presentation/checklists, visit:
https://www.oeconsulting.com.sg/training-presentations]
This is a set of 5S audit checklists for manufacturing companies and office/service environments.
There are a total of 25 manufacturing-related and 20 office-related evaluation criteria spanning the 5S principles. Each criteria is evaluated against a five-point scale.
The maximum possible score is 100 organized into five scoring bands:
81-100: Excellent
61-80: Good
41-60: Fair
21-40: Poor
1-20: Very Poor
This 5S audit worksheet can be applied generally to all manufacturing and office departments. You may change the audit criteria to suit your specific needs and situation. With the 5S Excel worksheet, you can instantly view your monthly 5S audit results visually with a Radar Chart and a Monthly Trend Chart. The results can be compared between departments and sites.
Start auditing your 5S performance today and map out an actionable plan based on the audit findings!
CONTENTS
1. Summary of 5S Principles
2. 5S Audit Checklist - Manufacturing
3. 5S Audit Checklist - Office / Service
Note: This package consists of a 5S audit checklist in PowerPoint and Excel formats.
TPM For lean manufacturing chp3 | kobetsu kaizen for production efficiency...博行 門眞
My Home page is Japanese Gemba Kaizen Web
http://takuminotie.com/english/
Please Look and Like us on Facebook
Table of contents
1. Improvement of zero failure
2. Improvement of the setup
3. Improvement of cutting blade change loss
4. Improvement of start up
5. Improvement of Minor stoppage
6.Improvement of Speed losses
7.Improvement of Yield losses
8. Principle of improvement
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...Antonius Pompi Bramono
5 tips to maintain stability & exclusion of abnormality in your daily production management by implementing 5S, Visual Control, Observing & Enforcement of Standard, Failsafe Devices and Abnormality Control.
This presentation is a great start-up tool for any company wishing to implement 5S. Simply explained and engaging for the viewer to grasp where 5S began, what the 5 steps are and how to implement.
Project Information:
Project Name: Date :
Project Location:
FIRE EXT. NO. CAPACITY/ TYPE (e.g. 7 Kg CO2) LOCATION 3rd Party Inspection valid SHIELDED FROM SUN VISUAL SEAL LOCK PIN INSP. TAG PRESSURE GUAGE DISCHARGE HOSE DISCHARGE NOZZLE REMARKS/ ACTION
Visual Seal : Check for cracking/denting in the case Pressure Gauge : Check for cracking/denting in the case
Lock Pin Check : Check that the lead seal on the wire clip which holds : Check that the gauge is green, not red
the pin on the handle in place is not broken. Discharge Hose : Check for cracking/splitting at the discharge nozzle
Inspection Tag : Check that the sticker indicating last checking
details of the extinguisher is in place. Discharge Nozzle : Check to see if it is cracked/broken
Inspected By: Signature:
Reviewed By HSE Manager / In charge : Signature:
Noted by: Project Leader/CM Signature:
[Note: This is a partial preview. To download this presentation/checklists, visit:
https://www.oeconsulting.com.sg/training-presentations]
This is a set of 5S audit checklists for manufacturing companies and office/service environments.
There are a total of 25 manufacturing-related and 20 office-related evaluation criteria spanning the 5S principles. Each criteria is evaluated against a five-point scale.
The maximum possible score is 100 organized into five scoring bands:
81-100: Excellent
61-80: Good
41-60: Fair
21-40: Poor
1-20: Very Poor
This 5S audit worksheet can be applied generally to all manufacturing and office departments. You may change the audit criteria to suit your specific needs and situation. With the 5S Excel worksheet, you can instantly view your monthly 5S audit results visually with a Radar Chart and a Monthly Trend Chart. The results can be compared between departments and sites.
Start auditing your 5S performance today and map out an actionable plan based on the audit findings!
CONTENTS
1. Summary of 5S Principles
2. 5S Audit Checklist - Manufacturing
3. 5S Audit Checklist - Office / Service
Note: This package consists of a 5S audit checklist in PowerPoint and Excel formats.
TPM For lean manufacturing chp3 | kobetsu kaizen for production efficiency...博行 門眞
My Home page is Japanese Gemba Kaizen Web
http://takuminotie.com/english/
Please Look and Like us on Facebook
Table of contents
1. Improvement of zero failure
2. Improvement of the setup
3. Improvement of cutting blade change loss
4. Improvement of start up
5. Improvement of Minor stoppage
6.Improvement of Speed losses
7.Improvement of Yield losses
8. Principle of improvement
The presentation covers the high-level (and brief) description of principles to use when declaring functional safety and an overview of some techniques.. The paper looks at a system of systems level and how this complexity can be related to safety functions (Goals) and how further derivation can be achieved to ensure a meaning Safety Role at a system level. These principles can be applied to any Process plant that utilises Profibus or Profinet.
Deployed Lean Manufacturing in fabrication of Exhaust After Treatment System Rack made for VOLVO / Mack Trucks used Lean to increase productivity by 50% and Six Sigma
methodology to resolve complex design issues, improve quality controls for sustained improvement
Overview of Lean Manufacturing types of production , comparison between Batch vs Continuous Flow , how to convert batch to continuous flow and the savings
1000 TON TRANSFER PRESS SAFE WORK PROCEDURE ;DIE SETUP/CHANGEOVERJulian Kalac P.Eng
The reviewer has developed a proper Safe Work Procedure for die changeovers and die setups, which lists the proper steps to be taken to lock out the press flywheel by locking out the master stop, and how to verify zero energy state.
summary of 16 Lean Six Sigma improvement projects in manufacturing, bio-manufacturing, supply chain
including 2 machine safeguarding . Total savings over $8Mil
Legal Aspects of FMEA, overview of Canadian Law,
Due Diligence vs Negligence, Criminal Negligenced and what everyone needs to know about duty of care
www.6sengineering.com
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Custom Lean Eyelet machine SOP with 5 min changeover
1. Page 1 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
GENERAL SAFETY
1. PERSONAL PROTECTIVE EQUIPMENT
2. EMERGENCY
In case of an emergency, stop the equipment by pressing the red emergency stop button (see picture).
All employees should be familiar with the location of the emergency stop buttons on the equipment they operate.
Scope: The purpose of the procedure is to illustrate how to SET-UP AND RUN the Eyelet Machine Safely
and Efficiently, while minimizing machine downtime during changeovers.
Emergency Stop
“E-Stop” Button
3.6mm 9.6mm
“SMALL” “LARGE” eyelets
Die sets and Drums are labelled “LARGE” &“SMALL”
SAFETY SENSOR AND GUARDING
2. Page 2 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
3 STEP SETUP OF MACHINE
1-Release spring, depress the track
switch and remove the eyelets from the
track
2-Remove the spring loaded clamp and drum
3-Quick release spring loaded clamp
5 MIN SETUP
CHANGEOVER
Quick Connect Drum
3. Page 3 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Place the material flat onto the table
& align with the ruler and back stop
Adjust the back stop
position for depth
Easy Die changeover
2-OPERATION
SPRING LOADED WASHER ARM
4. Page 4 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
GOOD ROLLOVER QUALITY
5. Page 5 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
MATERIAL –EYELET IDENTIFICATION
COLOR CODED MATERIAL BINS FOR DIFFERENT SIZES
6. Page 6 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
3-TROUBLESHOOTING:
7. Page 7 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
8. Page 8 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
9. Page 9 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
FLYWHEELBRAKE HOOPPER DRUM
MECHANICAL TRACK
10. Page 10 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
11. Page 11 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
B-01 Pedal Support
B -02 Lower Treadle Rod
B -03 Connector
B -04 Upper Treadle Rod
B 05 Pedal
B -06 Frame
B -07 Pedal Bolt
B -08 Spacing Washer
B -09 Working Plate
B -10 Hollow Inner Screw
B -11 T-Sleeve
B -12 Die Set
B -13 Ring Nut
A-10 Motor Plate
A-14 Motor
A-15 Flywheel Cover
FINAL ASSEMBLY PARTS
12. Page 12 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
HOPPER COMPLETE SET EXPLODED VIEW
13. Page 13 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
14. Page 14 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
15. Page 15 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
SUGGESTED PREVENTATIVE MAINTENANCE FREQUENCY
16. Page 16 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
SUGGESTED REGULAR MACHINE MAINTENANCE (MONTHLY)